质量管理-Valeo2710大工具演示文稿课件

1、VALEO 10 Tools deployment2012VALEO 10 Tools deployment2012Customer Voice : Valeo Quality System tool-box is good and we see the added value of Special Product & Process Characteristics (SPPC), RAISE, Supplier Quality Step Up (SQSU). But you must ensure : Teams understand and execute these toolsDeplo

2、yment consistently between sites and regionsSpeed of execution is the same between sites / regionsThe tools are in your cultureYou get resultsTO SATISFY US: Good Quality, Right Quantity, Perfect Launch, Launch must be perfect and a breakthrough.2012 I 2Customer Voice : Valeo Quality10 Tools coming f

3、rom 5 AXESOperations / VPS FoundationsProduct & ProcessDevelopmentFoundationsQuality FoundationsBasicAttitudeConditionsto ProduceQualityBuilt in Quality / Anticipation3 KEY CATEGORIES Our System A complete toolbox With a focus on ourmanufacturing sites. Which of our tools will we focus on to control

4、 our operation, projects, suppliers in a standardway. site by site?2012 I 310 Tools coming from 5 AXESOpe10 Tools. Starting with Basic Attitude QRQC (All)Basic AttitudeLine QRQC VPS 2.5.2APU QRQC VPS 2.5.2Plant QRQC VPS 2.5.2Safety QRQC IP 1.2Warranty QRQC CI 3.14Project QRQC CI 3.6Supplier QRQCSI 4

5、.1.1 / 2Logistics QRQCVPS 2.5.22012 I 410 Tools. Starting with Bas10 Tools Conditions to Produce Quality QRQC (All)5S (VPS 2.1.1)Work Instructions / Operator CertificationZero ReworkStop ScrapChange Control (4M Matrix)Basic AttitudeConditions to Produce QualityWe are as weak as our weakest Operation

6、, Project, Supplier.Sweep AwaySort & OrganizeSpotless & InspectStandardizeSustain & Progress2012 I 510 Tools Conditions to Produ10 Tools Conditions to Produce Quality QRQC (All)5S Work Instructions / Operator Cert. (IP 1.5)Zero ReworkStop ScrapChange Control (4M Matrix)Basic AttitudeConditions to Pr

7、oduce QualityWe are as weak as our weakest Operation, Project, Supplier.2012 I 610 Tools Conditions to Produ QRQC (All)5SWork Instructions / Operator CertificationZero ReworkStop ScrapChange Control (4M Matrix)Basic AttitudeConditions to Produce QualityWe are as weak as our weakest Operation, Projec

8、t, Supplier.Rework not under controlRework out of process under controlRework in process - under control100% rework elimination10 Tools Conditions to Produce Quality2012 I 7 QRQC (All)5SBasic Attitude10 Tools Conditions to Produce Quality QRQC (All)5SWork Instructions / Operator CertificationZero Re

9、workStop Scrap (VPS 2.5.2)Change Control (4M Matrix)Basic AttitudeConditions to Produce QualityWe are as weak as our weakest Operation, Project, Supplier.2012 I 810 Tools Conditions to Produ10 Tools Conditions to Produce Quality QRQC (All)5SWork Instructions / Operator CertificationZero ReworkStop S

10、crapChange Control (CI 3.9) (4M Matrix)Basic AttitudeConditions to Produce QualityWe are as weak as our weakest Operation, Project, Supplier.Defining level of required communication and validation (Valeo, Suppliers and Tier II)Minimum requirementPerfect 4M Application required2012 I 910 Tools Condit

11、ions to Produ10 Tools Built in Quality / Anticipation SPPC Man. (VPS 2.5.1) / Project (CI 3.10.3)Launch Control (FDPR)Standardization Committee / Technical CommitteePFMEA check on GenbaBuilt in Quality / AnticipationWe are as weak as our weakest Operation, Project, SupplierSpecial Product & Process

12、Characteristic ProjectManufacturingSupplier2012 I 1010 Tools Built in Quality / 10 Tools Built in Quality / Anticipation SPPC - Manufacturing / ProjectLaunch Control (FDPR (CI 3.9)Standardization Committee / Technical CommitteePFMEA check on GenbaBuilt in Quality / AnticipationWe are as weak as our

13、weakest Operation, Project, SupplierFull Day Production RunAssure process readiness on time Safety, Quality, Efficiency - Supply PV2012 I 1110 Tools Built in Quality / 10 Tools Built in Quality / Anticipation SPPC - Manufacturing / ProjectLaunch Control (FDPR)Standardization Committee / Technical Co

14、mmitteePFMEA check on GenbaBuilt in Quality / AnticipationWe are as weak as our weakest Operation, Project, Supplier.Integral part of Raise - managing and controlling robust standardsStandardization Committee is at Product Group Level Owning the standardsTechnical Committee is at Development Center

15、Level Applying the standards VTES in Manufacturing sites2012 I 1210 Tools Built in Quality / 10 Tools Built in Quality / Anticipation SPPC - Manufacturing / ProjectLaunch Control (FDPR)Standardization Committee /Tech. Committee (CI 3.12)PFMEA check on Genba (TQ 5.4)Built in Quality / AnticipationWe

16、are as weak as our weakest Operation, Project, Supplier.Creating a culture of observation with a San Gen Shugi mindsetOwned by Site General ManagementManaging detection of risk to safety and product Quality2012 I 1310 Tools Built in Quality / 10 Tools are QRQC (All)5SWork Instructions / Operator CertificationZero ReworkStop ScrapChange Control (4M Matrix)SPPC - Manufacturing / ProjectLaunch Control (FDPR)Standardization Committee / Technical CommitteePFMEA check on GenbaBasic AttitudeConditions to Produce QualityBuilt in Quality / AnticipationCONTRO