端子拉力标准

1、0 NorW核准审核制作钟菊兰1.0目的：为确保本公司于生产过程中，端子压着能符合品质需求而制订此规范2.0范围:此规范适用于各类端子压着检验.3. 权责:3.1. 制造部：依此规范进行生产.3.2. 品保部：负责依此规范进行检验.4. 定义:无.5. 0内容：5.1. 端子正确铆压标准：5.1.1. 端子的外模压着绝缘外被铆压部分须在端子内模与外模间距的1/2或2/3的位置即可.5.1.2. 端子的内模压着导体后外露部分须超过0.21mm5.1.3. 正确铆压见：如附图一.5.2. 端子不良铆压标准：5.2.1. 绝缘外被压着过长（即绝缘外被过于靠近导体压着部分或将绝缘外被直接压着于导体压

2、着部份），此种现象将造成铜丝易断落。如附图二。5.2.2. 绝缘外被压着过短（即绝缘外被未完全被压着或没被端子外模包覆）,此种现象将造成端 子拉力不足，易脱落。如附图三。5.2.3. 尾料切断部分，所剩下之料头超过1mm.如附图四。5.2.4. 端子内模有导体外露（分叉）.如附图五。5.2.5. 导体压着过长（导体过于靠近端子头部），此现象将造成端子不易与5.2.6. 导体压着过短（即导体未完全被压着或没被端子内模包覆）,此种现象将造成端子拉力不 足，易脱落。如附图七。5.2.7. 端子内模压着突嘴过大（超过内模的1/3 ）。如附图八。5.3. 端子内模导体压着高度测量方式：如附图九5.4.

3、端子外模绝缘外被压着检验方式：5.4.1. 导体外被压着后需将导线做上下90度弯曲三次,检查绝缘被覆是否有损伤或滑出，若有表面损伤或滑出，则压着高度须重新调整。如附图十.5.5. 端子内模导体拉力测试及检验方式：如附图十一.5.5.1. 测试长度以150m左右为标准5.5.2. 脱去外被20m左右。5.5.3. 以拉力计拉引测试，直到导体与端子分离，记下此时拉力计上指针之刻度即为端子拉力。5.5.4. 若端子为有外皮包裹的,测量端子拉力时先去除外皮后再测量.5.5.5. 拉力测试后应检验端子拉出后的状况,若导体七股芯线全部断在端子内模内为端子压着 高度过低，则必须重新将端子内模高度调高；若导体

4、七股芯线无一股芯线留在内模中，则 必须重新将端子内模高度调低.(除铆压双并线端子外)5.56双并线合铆压在一端子时，端子内模时不得有芯线导体外露双并线之拉力在拉力规格范围内即可,不要求符合壬了 5.6.端子铆压后高度及拉力必须符合要求标准.5.6.1. 详细见附件一：端子铆压规格一览表.5.6.2. 若端子为新端子(第一次生产)暂无端子高度规格时且客户无特别要求时，可以只记录 实际高度的测量值，其拉力是否符合要求(按线号规格核对拉力要求)而作为最终判定 的依据。待一批生产完成后由QEt出该端子的高度及拉力的规格值。5.7. 端子外观检验标准：5.7.1. 端子的功能端不可有开口，变形，扭曲等不

5、良且应必须保证电气功能及实配0K5.7.2. 端子镀层部分不可有刮伤，露黄，氧化发黑等不良。5.8. 工程图面中有规定客户特殊要求时，须依工程图面为准。6. 相关记录：6.1. 端子测量记录表.QAD-QP-1002-02A7. 附件：7.1. 附件一：端子铆压规格一览表。附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子咼度(mm)端子宽度(mm)保持强力(MIN)JWTCKM2501TOP-2 A250 仃OP-00 A2501TOB-2CKM2501T22 AWG0.750.855.0KG24 AWG0.700.803.5KG26 AWG0.700.752.5KG28 AWG0.65

6、0.751.5KGJWTB11TOP-224 AWG0.700.753.5KG26 AWG0.600.702.5KG28 AWG0.600.651.5KGJWTA2542T3B-00A2542T3B-222 AWG0.901.05.0KG24 AWG0.750.853.5KG26 AWG0.750.852.5KG28 AWG0.700.801.5KGJWTCKMA2543TOB-00A2543T0B-2A2543T0P-2CKM2541T22 AWG0.780.885.0KG24 AWG0.700.803.5KG26 AWG0.650.752.5KG28 AWG0.600.701.5KGJWT

7、CKMA396 仃2B-2CA396 仃2B-2DA396 仃3B-2CA396 仃3B-2DCKM396118+18 AWG1.551.6514 KG22+22 AWG1.001.308.0KG18 AWG1.051.2010 KG20 AWG1.001.107.0KG22 AWG0.951.055.0KGJWTA396 仃1B-2CA396 仃1B-2D24 AWG0.850.953.5KG26 AWG0.750.852.5KGCKM3961/CKMCKM250324 AWG0.750.853.5KG26 AWG0.700.802.5KG28 AWG0.650.751.5KGJWTCKMA

8、2541T3B-2 A254 仃3B-2L A254 仃3B-00 A2541T3B-00L CKM2542T22 AWG0.850.955.0KG24 AWG0.800.903.5KG26 AWG0.750.852.5KG28 AWG0.700.801.5KG28+28 AWG0.800.903.5KGJWTCKMA2001TOP-2A200 仃0P-2LCKM2001T30 AWG0.600.701.0KG28 AWG0.650.751.5KG26 AWG0.680.782.5KG24 AWG0.700.803.5KG26+28 AWG0.730.835.0KG附件一：端子铆压规格一览表端

9、子厂商端子规格芯线规格端子咼度(mm)端子宽度(mm)保持强力(MIN)CKMJWTCKM2003TA2002TOP30 AWG0.650.751.0KG28 AWG0.700.801.5KG26 AWG0.750.852.5KG24 AWG0.850.953.5KGJWTCKMC5081T2B-2C5081TOB-2CKM508218+18 AWG1.301.4014 KG16 AWG1.301.4014 KG18 AWG1.201.3012 KG20 AWG1.001.207 .0KG22 AWG0.901.105.0KG24 AWG0.850.953.5KGJWTCKMC5082TOP-

10、2CKM508118+18 AWG1.502.0014 KG18 AWG1.201.4012 KG20 AWG1.101.307.0KG22 AWG1.001.105.0KG24 AWG0.901.103.5KGJWTCKMC5082T2B-2CKM508116 AWG1.301.5014 KG18 AWG1.201.4012 KGJWTCKMA2544TOP-2A2544TOB-2CKM2544T20 AWG0.951.157.0KG22 AWG0.850.955.0KG24 AWG0.800.903.5KG26 AWG0.750.852.5KGCKM2506-TA24 AWG0.80

11、9;0.903.5KGCKM2506-TB22 AWG0.850.955.0KGJWTCKMA1251TOP-2CKM1251T28 AWG0.500.601.5KGCKMCKM2002-TV28 AWG0.700.801.5KGCKM2004T28 AWG0.650.751.5KGCKM2542T28+28 AWG0.800.903.5KGJWTA2505TOP-2C4202T2B-2C4202T2P-222 AWG0.800.905.0KG16 AWG1.201.5014 KG18 AWG1.001.2012 KGJWTCKMA2547TOP-2CKM2543T24+24 AWG0.901

12、.206.0KG26+26 AWG0.850.955.0KG22 AWG0.901.005.0KG24 AWG0.850.953.5KG26 AWG0.800.902.5KG28 AWG0.700.801.5KG附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子咼度(mm)端子宽度(mm)保持强力(MIN)JWTA2003TOB-00A2003TOB-2 A2003TOB-0D26 AWG0.550.652.5KG28 AWG0.500.621.5KG30 AWG0.500.601.0KGJWT CKMA2005TOB-2A2005TOB-00CKM2004T26 AWG0.700.802

13、.5KG28 AWG0.650.751.5KG30 AWG0.600.701.0KGJWT CKMA3963TOB-2 3963TOP-2 CKKM396218+18 AWG1.502.0014 KG18 AWG1.001.3012 KG20 AWG0.901.007.0KG22 AWG0.850.955.0KG24 AWG0.800.903.5KGJWTCKMA3963T2B-2A3963T2P-214 AWG1.301.7015 KG16 AWG1.201.5014 KG18 AWG1.001.3012 KGJWTCKMC4202TOP-2C4202TOB-2 CKM420116 AWG1

14、.201.4014 KG18 AWG1.001.2012 KG20 AWG0.901.107.0KG22 AWG0.801.005.0KGJFE260901T24 AWG0.89+/-0.051.45+/-0.053.5KG260902T28 AWG0.63+/-0.051.45+/-0.051.8KGJSTSHE-001T-P0.624 AWG0.750.803.5KG26 AWG0.680.752.5KG28 AWG0.650.701.5KGJSTSPH-002T-P0.5S30 AWG0.600.651.0KG28 AWG0.650.721.5KG26 AWG0.650.752.5KG2

15、4 AWG0.700.803.5KGJWTC5082TOB-218 AWG1.251.3512KGC5082TOB-222+18 AWG1.451.5512KGC5082T2B-218+18 AWG1.501.6014KGC5082TOB-218+18 AWG1.451.5514KGJWTA1561TOP-222 AWG1.001.105.0KGJWTB1811TOP-218 AWG1.101.2010KGCKM2543T28+28 AWG0.80.903.5KGCKM2503T28+26 AWG0.800.903.5KGCKM5081T20+20 AWG1.351.4512KG附件一：端子铆

16、压规格一览表端子厂商端子规格芯线规格端子咼度(mm)端子宽度(mm)保持强力(MIN)CKM1561T22 AWG1.001.105.0KGJWTA1561TOB+222 AWG0.800.905.0KGJWTB1811TOP-228 AWG0.951.051.5KGJWTA396 仃2B-2C18 AWG1.051.2010KGCKM2542T28+28AWG0.800.903.5KGCKM2004T28 AWG0.650.751.5KGJWTCKMA2001TOP-2A200 仃0P-2LCKM2001T28 AWG0.600.701.5KG30 AWG0.650.751.0KG26+28

17、 AWG0.730.835.0KG24 AWG0.700.803.5KG26 AWG0.650.752.5KGJWTA1251TOP-228 AWG0.500.601.5KGCKMCKM3962T18 AWG1.001.3012KGCKMCKM2002-TV28 AWG0.700.801.5KGJWTC4202TOP-2C4202TOB-2CKM420116 AWG1.201.5014KG18 AWG1.101.2012KG20 AWG1.001.107.0KG22 AWG0.901.005.0KGJWTC4202T2B-216 AWG1.201.5014KGJWTC4202T2P-218 A

18、WG1.001.2012KGCKM3963-T22 AWG0.850.955.0KGCKM2503T22 AWG0.800.905.0KGALEX2580T28AWG0.600.701.5KG22 AWG0.750.855.0KG2015T28 AWG0.550.651.5KG22 AWG0.700.805.0KG4256TP316 AWG1.301.5014.0KG51T22 AWG0.750.855.0KGMOLEX08-50-011422 AWG0.750.855.0KG08-50-011426 AWG0.700.802.5KG08-50-010522 AWG0.951.055.0KG1

19、6-02-010722 AWG0.800.905.0KG胡链604180-2编织线1.651.802.53.210KG翔辉SH-99518 AWG一分钟吊重9.1KG不脱落为合格.铆压F/BNC-CONN出力达7.0KG为合格Molex39-00-006522 AWG0.850.955.0KGMolex39-00-006722 AWG0.850.955.0KG附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子咼度(mm)端子宽度(mm)保持强力(MIN)AMP104505-0322 AWG0.901.005.0KG35085-118 AWG1.251.3512 KG770601-218 A

20、WG0.700.8012 KG104505-B22 AWG0.850.955.0KG104503-322 AWG0.850.955.0KG170362-122 AWG0.951.055.0KG104480-422 AWG0.850.955.0KG2-36152-118 AWG2.703.0012 KG1757778-328 AWG0.750.851.5KG170204-122 AWG0.850.955.0KG170360-118 AWG1.051.1512 KG17026222 AWG0.951.055.0KG350570-118 AWG1.21.512 KG104504-322 AWG0.8

21、50.955.0KG2-520403-222 AWG0.850.955.0KG66105-324 AWG0.750.853.5KG66424-728 AWG0.750.851.8KG61116-420+20 AWG1.551.6512KG50011-800028 AWG0.520.621.5KG640271-118 AWG2.002.1010KG63475-222AWG1.101.305.0KG22+22 AWG1.401.508.0KG61070-122 AWG1.101.205.0KG71180-BS-118 AWG1.351.4510KG55675-122AWG2.503.005.0KG

22、602207-218 AWG1.502.0010 KGJAEIL-G-C2-SA-1000024 AWG0.750.851.51.63.5KG28 AWG0.650.7251.51.61.5KGDUPONT75653-00522 AWG0.901.005.0KG47445-0022 AWG0.901.005.0KG47217-00022 AWG0.901.005.0KG24 AWG0.850.953.5KGT-UBAC11-BN-5S-D-V0128 AWG0.730.831.5KGT-UBAC10-BN-5S-D-V0124 AWG0.931.133.5KGT-UBAC14-BN-5S-D-

23、V0120 AWG1.001.257.0KGTDP8810T22 AWG0.800.905.0KG附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子咼度(mm)端子宽度(mm)保持强力(MIN)KSTFDFV-187(5)18 AWG1.101.2010KGKSTRNBS1-3.718 AWG2.352.4512KGKSTRNB-1-522 AWG2.002.505.0KGV.35(公、母)30 AWG0.750.851.0KG28 AWG0.800.901.5KG26 AWG0.880.982.5KG24 AWG0.951.303.5KG22 AWG0.981.505.0KG20 AWG

24、1.001.607.0KGT-UAC10-1020024 AWG0.931.133.5KGT-UAC10-2020028 AWG0.730.831.5KG0.76圆形端子24 AWG0.750.953.5KG28 AWG0.650.751.5KG1.0圆形端子24 AWG0.750.853.5KG26 AWG0.720.822.5KG28 AWG0.700.801.5KGRVS2-3.718 AWG2.503.5010KGTA1BA000E24 AWG0.830.953.5KGTA1BA000E28 AWG0.730.831.5KGTAB1000E24 AWG0.830.953.5KG26 A

25、WG0.780.902.5KG28 AWG0.730.831.5KGWST139601BS-218 AWG0.901.0310KGFDFD2-25014 AWG3.504.5015KGFDFD2-25016 AWG3.004.0014KGFDFD2-25018 AWG3.004.0010KGJSTSVH-21T-P1.118 AWG1.001.3010KGSTM2131BS接地线1.15 ± 0.052.05 ± 0.0510KGPACKARD:接地线1.15 ± 0.052.05 ± 0.0510KGFDD1-25018 AWG3.004.0010KG

26、CUSTIMER CONSIGN22 AWG0.850.955.0KGMPNY1-156公）18 AWG1.601.7012KGFRD1-156（母）18 AWG1.851.9512KG世聚T202P00T0024 AWG0.700.803.5KG旗欣255128+28 AWG0.750.852.5KG附件一：端子铆压规格一览表端子厂商端子规格芯线规格端子咼度(mm)端子宽度(mm)保持强力(MIN)MOLEX08-50-011328 AWG0.650.751.5KG26 AWG0.700.802.5KG24 AWG0.750.853.5KG22 AWG0.800.905.0KG08-50-0

27、10618 AWG1.001.3012 KG20 AWG0.850.957.0KG22 AWG0.800.905.0KG43030-000322 AWG0.850.955.0KG02-09-210318 AWG1.301.8012 KGAS-N-34518 AWG2.002.5012 KG08-65-080426+28 AWG0.800.905.0KG02-08-123420+20 AWG1.601.8012KG02-08-123420 AWG1.451.657.0KG02-08-120120+20 AWG1.751.9512KG02-08-120120 AWG1.351.557.0KG43030-000120 AWG1.101.207.0KG22-01-104228+26 AWG0.850.953.5KG43030-000722 AWG0.901.005.0KG43030-000120 AWG1.001.107.0KG39-00-006118+18AWG1.401.5014KG02-06-210120 AWG0.901