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1、 1 概述 腰轮流量计是用于对管道中流量进行连续或间歇测量的高精度计量仪表。它具有精度高、可靠性好、重量轻、寿命长、安装使用方便等特点,是容积式流量计的典型特点。 腰轮流量计主要由计量腔、密封联轴器和计数器三部分组成。可现场指示累积流量和瞬时流量,配以发信器及流量智能控制仪,可实现远距离测量和控制。广泛用于石油、化工、电力、冶金、交通、食品加工、医药、国防、商业贸易等部门对石油及石油制品、化学溶液等流体的精确测量。 1.summarizelumbar wheel flow meter is used for pipeline liquid flow measurement of continu

2、ous or intermittent high-precision measurement instrumentation. it has high accuracy, good reliability, light weight, long life, easy installation etc. it is a typical positive displacement flow meter products.roots flow meter mainly by the measurement cavity, sealing the composition of the coupling

3、 and counters. the instructions can be cumulative and instantaneous flow of traffic, coupled with letters intelligent control device and flow meter, can realize remote measurement and control. it widely used in petroleum, chemical, electric power, metallurgy, transportation, food processing, medicin

4、e, defense, commerce and trade sectors such as oil and petroleum products, chemical solutions and other fluids accurate measurement. 2.工作原理当被测液体流经计量室时,在流量计的进出口形成 压差,腰轮在此压差的推动下旋转。同时通过固定在腰轮轴上的一对驱动齿轮,使两个腰轮保持连续旋转。随着腰轮的转动,液体经由计量室被不断排出流量计。每对流过的液体量是计量室容积的四倍,通过密封联轴器、减速机构,将旋转次数减速后传递到计数器,计数器即指示液体瞬时流量和累积流量。 在计

5、数器机构中安装发信器即成了带发信器的腰轮流量计。与显示仪表或微机系统配套,可实现远传(定量、累积、瞬时等功能)自动化测量和控制。使用说明另见显示仪表分类说明书。 2. workswhen the measured liquid flowing through the measuring chamber when the pressure in the formation of the import and export meter, waist-round under the impetus of pressure in the second rotation. at the same tim

6、e fixed on the waist by a pair of drive axle on the gear, there are two waist-round to maintain a continuous rotation. with the waist wheel rotation, the liquid is continuously discharged through the metering chamber flow meter. convection over the liquid for each volume is four times the volume of

7、metering chamber. through the sealing coupling, deceleration institutions, after slowing down the rotation number passed to the counter, counters that the instantaneous direction of liquid flow and cumulative flow.counting bodies in the installation of devices that have become with a letter writing

8、device roots flow meter. and display instruments or computer systems accessories, and can be realized remote (quantitative, cumulative, instantaneous and other functions) automatic measurement and control. see instructions display instrument classification manual. 3.主要零件材料组合材料零件alelll铸铁铸铝不锈钢铸钢铸铝不锈钢铸

9、铁铸铁铸铝不锈钢壳体转子盖板转子轴轴承 3. main parts and materials combinationsmaterialspartsalelllironaluminumstainlesscastaluminumstainlessironironaluminumstainlessshellrotorcoverrotor shaftbearing 4.性能和压力损失曲线 4. performance and pressure drop curves 5.技术参数 公称压力(mpa):0.6、1.0、1.6、2.5、4.0 工作温度:():-1060 精度等级:0.5、0.2 流量范

10、围:(m3/h)公称通径液体粘度3.0150mpa.s液体粘度3.0150mpa.s液体粘度3.0150mpa.s液体粘度3.0150mpa.s150.252.50.52.50.52.50.832.5200.252.52.50.52.50.832.5250.661.261.2626401.6163.2163.2165.316502.5255255258.325806601260126020608012100221002010033.310010010100201002010033.3100150402004020010020066.7200精度等级 0.5 0.2 5. specificati

11、onsworking pressure(mpa):0.6,1.0,1.6,2.5,4.0temperature():-1060accuracy grade:0.5,0.2flow range(m3/h)diameter(mm)liquid viscosity 3.0150mpa.s liquid viscosity3.0150mpa.sliquid viscosity3.0150mpa.sliquid viscosity3.0150mpa.s150.252.50.52.50.52.50.832.5200.252.52.50.52.50.832.5250.661.261.2626401.6163

12、.2163.2165.316502.5255255258.325806601260126020608012100221002010033.310010010100201002010033.3100150402004020010020066.7200accuracy grade 0.5 0.2 6. 外形及安装尺寸 6. overall and installation dimensions(1)铸铁型腰轮流量计外形尺寸(1) iron-based roots flow meter dimensionsmodel 型号lhibdd1n-dll-al15.0616023852100*100g11/

13、4ll-al20.0616023852100*1009065ll-al25.0618026068120*120g1/ll-al40.1240290881701501104-17.5ll-al50.1265305971901651254-c17.5ll-al80.12653401222462001608-17.5ll-al80.12654701642462001608-18ll-al100.15154251643052201808-18ll-al150.15605502254552852408-22(2)铸钢型腰轮流量计外形尺寸(2) cast steel wheel flow meter lu

14、mbar dimensionmodel 型号lhibdd1n-dll-el25.318026068120*120g11/4ll-al40.4300290881701501104-18ll-al50.43603151032761651254-18ll-al80.43603481282542001604-18ll-al100.35404351743302351904-22ll-al150.35605522274553002504-26(3)铸铝型腰轮流量计外形尺寸与铸铁型腰轮流量计外形尺寸相同(3) cast aluminum wheel flow meter lumbar dimension j

15、ust as (1) 7.腰轮流量计的安装使用 7. lumbar wheel flow meter installation (1)流量计前应安装过滤器,两者表体上箭头指向与流动方向一致(1).flow meter should be installed before the filter, the two arrows pointing in the body on the line with the flow direction(2)当被测液体含有气体时,流量计前应安装气体分离器(2) recently tested liquid containing gas, flow meter s

16、hould be installed before the gas separator(3)不论管路是垂直还是水平安装,但流量计的腰轮轴安装成水平位置(即表度盘应与地面垂直)。(3)regardless of pipe is installed vertically or horizontally, but the flow meter installed in the waist into a horizontal position axle ( dial the table should be perpendicular to the ground)(4)流量计在正确安装情况下,如果不易看

17、清读数,可把计数器旋转180度或90度均可。(4) flow meter installed in the right circumstances, if difficult to see clearly, can be rotated 180 degrees to the counter, or 90 degrees(5)节流阀应安装在流量计进口处,开闭阀装在出口处,使用开闭阀时要缓慢启动,不要突然开阀。(5) throttle valve should be installed in the meter entrance, opening and closing valve install

18、ed in the exit of the use of open-close valve slowly to start, do not suddenly open valve(6) 严禁使用扫线蒸汽通过流量计prohibited the use of scan-line steam through the flowmeter(7)在连续使用部门,流量计需加旁通管道in the continuous use sector, need to add bypass pipe flow meter(8)流量计安装前,管道需冲洗,冲洗时采用直管段(替代流量计位置)防止焊渣、杂物等进入流量计pre-i

19、nstallation flow meter, piping required to wash, rinse used straight pipe section (alternative flow meter position) to prevent the welding slag and debris from entering flow meter(9)严禁用水校验铸铁、铸钢材质组成的流量计check water is strictly prohibited cast iron, cast steel material composition of flow meter (10)流量计

20、在使用时流量大小不得超过技术要求。流量计正常工作在最大流量7080%为优。when using the flow meter size should not exceed the technical requirements. flow meter to work at maximum flow rate 70 80% is good 。(11)被测液体如果具有化学腐蚀性,需选用不锈钢材质的流量计,如果腐蚀性强,需选用0crl8ni12mo2ti材质的流量计。(12)流量计的安装方法如右图所示。flow meter installation method as shown on the rig

21、ht. 8 误差计算及调整error calculation and adjustment(1) 流量计的基本误差,由各检定流量点的各次测得值分别按下式计算:(容积法)flow meters basic error, by the test flow point of the various measured values determined by the formulae=(vm-v)/v*100%e-流量计误差(一般指累积误差)取两位有限数字e-meter error (generally refers to the cumulative error) to take a limited

22、 number of twovm-流量计测得值(即显示值)vm-meter measured value (that is, with values displayed)v一经修正后,流量标准装置测得值(实际值)v 1, as amended, the flow standard device measured value (actual value)由基本误差计算公式知,当vmv时,流量计基本误差为“+”值,表示流量计走快了。vmv时,流量计基本误差为“-”值,表示流量计走慢了knowing from the basic formula for calculating the error,

23、when the vm v, the flowmeter basic error + value, indicating flowmeter gone too fast. vm v, the flowmeter basic error - value, indicating slow flow meter walk 为了使流量计误差在基本误差限之内,往往需要进行调整。即通过更换装在计数器内的一对调节齿轮(调整牙)来改变机械传动比,从而使得流量计的显示值得到调整。in order to meter error in the basic limits of error, and he often

24、needs to be adjusted. that is mounted on the counter by replacing a pair of adjustment gears inside (adjusted teeth) to change the mechanical transmission ratio, allowing to adjust the meters display is worth.误差调整不能改变流量计的流量特性,仅使其特性曲线人为地处于新的坐标系中。error can not change the meter to adjust the flow chara

25、cteristics, so only the curve artificially in a new coordinate system.一般来说,在规定的(或实际使用的)流量范围内,其最大与最小流量检定点的基本误差范围不大于规定的精度的基本误差,均可通过误差调整使其流量计基本误差合格。in general, the provisions of (or actual use of) traffic within the maximum and minimum flow rate test points, the scope of the basic error of not greater

26、than the precision of the provisions of the basic error, the error can be adjusted to meter through the basic error of qualified .已使用过的流量计,一般先用原有的调节齿轮组进行误差检定,然后根据具体的误差情况再进行调整。flow meter has been used, generally the first to use the original error of the regulation of gear group test, and then depend

27、ing on the error happen again to adjust.(2) 腰轮流量计误差调整方法(误差调整表使用说明)roots flowmeter error adjustment methods (error-adjusted using the instructions1. 设计时的标准双层齿轮是35/38,在检验时若发现流量计走慢了,即出现(1)误差,例如-1.02-0.32时,应将双层齿轮35/38换成38/41,这时误差曲线原点便由35/38齿轮对应的零位,上移到38/41齿轮相对应的+0.62的位置(参看调节齿轮表),这样误差曲线便处于新的坐标系统中,而流量计的误差

28、被调整在-0.4+0.32的范围内,便达到合格要求。design criteria for two-tier gears are 35/38, in the examination if the meter was found to go slow, that is, under (1) error, for example, -1.02 -0.32, should be replaced 38 double-deck gear 35/38 / 41, when the error curve corresponding to the origin will be zero by the 35

29、/38 gears spaces, moved to the 38/41 gear + 0.62 corresponding to the location (see gear table adjustment), so that the error curve will be at the new coordinate system, the flowmeter is adjusted error of -0.4 +0.32 in the context, we meet eligibility requirements.2. 流量计在使用过程中,由于工作条件的变化,误差往往也会变化,导至超

30、差。只要误差范围不超过1%,一般均可以调整合格。例如仪表周期检定后误差为-0.12+0.66,就可以进行调整,首先观看调节的双层齿轮是多少的齿,例如调节的双层齿轮是38/41齿轮,则应参考“调节齿轮标表”上的38/41处相对应的原坐标原点+0.62作为零位,下移至+0.43处对应的调节齿轮37/40调节双层齿轮,即坐标原点下移-0.19,则误差便调整到-0.40+0.47范围内,保证合格。flow meter during use, due to changes in working conditions, the error will tend to change, leading to t

31、he ultra-poor. as long as no more than 1% error range, generally can be adjusted qualified. for example, periodic checking and testing instrument error -0.12 +0.66, it can be adjusted, first of all watch regulate how much the two-tier gear tooth, such as adjusting the double-deck gear is a 38/41 gea

32、r, you should refer to standard tables adjustable gear on the 38/41 at the origin corresponds to the original coordinates + 0.62 as zero, the next move to +0.43 at the regulation of gear 37/40 regulating the corresponding double-gear, that is down -0.19 coordinate origin, then the error will be adju

33、sted to -0.40 +0.47 range to ensure compliance.2. 校验调整0.2级腰轮流量计具体方法按国家计量检定规程jjg667-1997液体容积式流量计实施。check adjustment of 0.2 roots flowmeter specific methods by country metrological verification jjg667-1997 liquid volumetric flow meter, to implement。9. 配套 supporting仪表一般按以下配套出厂:40及其以上口径配机械密封联轴器。y1减速器和a5

34、计数器,带发信器的流量计则配y2减速器;25及其以上口径配磁性密封联轴器、y1减速器和a5计数器,实现流量信号远传的流量计在本体上直接配gf类发信器。 用户需要回零计数器a6,请在订货时说明。instruments are generally governed by the following supporting factory: 40 and above, aperture coupling with mechanical seals. y1 reducer and a5 counters, flow meters with a letter device is equipped with

35、 y2 reducer; 25 caliber and above, with magnetic sealing couplings, y1 reducer and a5 counters, flow meters for traffic signals in the body of the fet class letters directly with gf devices. users need to return to zero counters a6, please note when ordering. 配套的计数器型号及性能指数 supporting counter model a

36、nd performance indexa5技术性能 a5 technical performance1、 指针指示 pointer instructions2、 滚轮累积 roller cumulative3 累积显示6位 cumulative display 64. 表示单位l unit5.指针回转方向和顺时针 pointer to the direction and clockwise rotationa6技术性能 a6 technical performance1.指针指示 pointer instructions2.累积显示6位 cumulative display 63 回零显示6

37、位 back to zero shows 64. 表示单位l unit5.指针回转方向和顺时针 pointer to the direction and clockwise rotation注:a5计数器;滚轮及指示累积显示。a6计数器;上排滚轮累积显示,指针及下排滚轮具有回零功能note: a5 counter; wheel and instructions cumulative display. a6 counter; on the row roller accumulation showed that the pointer and the next row of rollers wit

38、h a return to zero function。 配套的计数器型号性能及技术参数 supporting counter model performance and technical parametersqf-1特点features1. 采用二线制(信号与供电共用导线) using two-wire (signal and power sharing cable)2.无触点,发信可靠 no contact, letters and reliable3.传输距离远,方波输出 transmission distance and square-wave output4.本质安全型防爆和隔爆型

39、防爆intrinsically safe explosion-proof and explosion-proof 技术参数 specifications1. 输出信号:矩型电压脉冲高电平大于8.5v,低电平小于4.5voutput signal: rectangular high voltage pulse is greater than 8.5v, low is less than 4.5v2. 发信频率与配套流量计流量大小成正比letter frequency and matching the size proportional to the flow meter3. 允许工作电压:dc1

40、2v-dc15v. 配接安全栅时为dc12vallowable working voltage: dc12v-dc15v. with access barrier when dc12v4. 远传距离:1km(金属导线电阻39欧)remote distance: 1km (metal wire resistance 39 5. 环境温度:-10+65ambient temperature: -10 +65 6. 防爆等级:exiact5,dbt4 explosion-proof grade: exia ct5, d bt4 qf- 特点features1. 采用三线制(正电源线,信号线与电源地线

41、) using three-wire ( power cord, signal lines and power supply ground)2.无触点,发信可靠 no contact, letters and reliable3.传输距离远,方波输出 transmission distance and square-wave output4.本质安全型防爆和隔爆型防爆intrinsically safe explosion-proof and explosion-proof 技术参数 specifications1.输出信号:矩型电压脉冲高电平大于9v,低电平小于1voutput signal

42、: rectangular high voltage pulse is greater than 9v, low is less than 1v2. 发信频率与配套流量计流量大小成正比letter frequency and matching the size proportional to the flow meter3. 允许工作电压:dc11v-dc15v. 配接安全栅时为dc12vallowable working voltage: dc11v-dc15v. with access barrier when dc12v4. 远传距离:1km(金属导线电阻39.2欧)remote dis

43、tance: 1km (metal wire resistance 39.25. 环境温度:-10+65ambient temperature: -10 +65 6. 防爆等级:exiact5,dbt4 explosion-proof grade: exia ct5, d bt4 qf-a 特点features1. 采用三线制(正电源线,信号线与电源地线)using three-wire ( power cord, signal lines and power supply ground)2. 无触点,发信可靠 no contact, letters is reliable3. 传输距离远,方

44、波输出 transmission distance and square-wave output4. 本质安全性防爆隔爆型防爆 intrinsically safe explosion-proof and explosion-proof 技术参数 specifications1. 允许工作电压 :dc12vallowable working voltage:dc12v2. 输出信号:矩形电压脉冲dc12v供电时,高电平大于8.5v,低电平小于4.5voutput signal: rectangular high voltage pulse is greater than 8.5v, low i

45、s less than 4.5v3. 发信频率与配套流量计流量大小成正比letter frequency and matching the size proportional to the flow meter4. 防爆等级:exiact5,dbt4 explosion-proof grade: exia ct5, d bt45. 远传距离:1km(金属导线电阻39.2欧)remote distance: 1km (metal wire resistance 39.26. 使用环境温度:-10 +65 ambient temperature: -10 +65 7. 输出接管尺寸:普通及本安型,

46、内螺纹m10*1;隔螺纹m20*1.5output over size: ordinary and intrinsically safe type, internal thread m10 * 1; every other thread m20 * 1.58. 穿线内孔尺寸:普通级本安型5.6(直径),隔爆型4.5(直径)threading inside the hole size: normal level intrinsically safe 5.6 (diameter), flameproof 4.5 (diameter)qf- 特点features1. 采用三线制(正电源线,信号线与电

47、源地线)output over size( power cord, signal lines and power supply ground)2. 无触点,发信可靠 no contact, letters is reliable3. 传输距离远,方波输出 transmission distance and square-wave output4. 本质安全性防爆隔爆型防爆 intrinsically safe explosion-proof and explosion-proof 技术参数 specifications1. 输出信号:矩形电压脉冲,dv24v供电时,高电平大于9v,低电平小于0

48、.5voutput signal: rectangular high voltage pulse is greater than 8.5v, low is less than 4.5v2. 发信频率与配套流量计流量大小成正比letter frequency and matching the size proportional to the flow meter3. 允许工作电压:dc24vallowable working voltage:dc24v4. 远传距离:1kmremote distance: 1km5. 使用环境温度:-10 +65 ambient temperature: -10

49、 +65 6. 输出接管尺寸:m10*1output over size:m10*1gf-特点:features1. 采用三线制 output over size2. 无触点,发信可靠 no contact, letters is reliable 3. 发信精度高,特别适用于需要进行小量定量控制的场合letters of high precision, especially in applications that require a small amount of quantitative control of occasions技术参数 specifications1. 输出信号:矩形电

50、压脉冲,dv24v供电时,高电平大于9v,低电平小于0.5voutput signal: rectangular high voltage pulse is greater than 9v, low is less than 0.5v2. 发信频率与配套流量计流量大小成正比letter frequency and matching the size proportional to the flow meter3. 允许工作电压:dc12vallowable working voltage:dc12v4. 远传距离:1kmremote distance: 1km5. 环境温度:-40+60 相对

51、湿度:10%85% ambient temperature: -40 +60 relative humidity: 10% 85%gf-特点:features1. 采用三线制 output over size2. 无触点,发信可靠 no contact, letters is reliable 3. 发信精度高,特别适用于需要进行小量定量控制的场合letters of high precision, especially in applications that require a small amount of quantitative control of occasions技术参数 sp

52、ecifications1. 输出信号:矩形电压脉冲,高电平大于20v,低电平小于1voutput signal: rectangular high voltage pulse is greater than 20v, low is less than 01v2. 发信频率与配套流量计流量大小成正比letter frequency and matching the size proportional to the flow meter3. 允许工作电压:dc12vallowable working voltage:dc12v4. 远传距离:1kmremote distance: 1km5. 环

53、境温度:-40+60 相对湿度:10%85% ambient temperature: -40 +60 relative humidity: 10% 85% 发信参数公称通径gf-、gf-发信器qf发信器l/pp/sl/pp/s1520250.0044251883.24400.04111.10.144.44500.04173.60.169.44800.1166.650.533.33800.1277.8127.781000.1277.8127.781500.4173.6169.44mf系列420ma模拟量输出信号特点1. 四线制(正电源线、420ma电流线、脉冲信号线、电源地线)注:仅要420ma输出时为三线制,供货时脉冲信号线未外引。(需要时,订货合同注明)2. 流量计直接输出420

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