DIHART铰刀介绍课件

KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDihartProducttechnologyDihart产品技术DihartSpecialistKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRange范围

Allusualmaterial所有材料加工Allkindsofboremachining所有孔加工Expandableandsolid可调和不可调ModularandMonobloc模块式和整体式WithsolderedblankandVHM焊切削刃和整体硬质合金Startingfrom1.4mmand5xDasstandardincatolog

标准产品从1.4mm开始，最长达5xDKOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesAdvantages优势

Highestcuttingefficiency更快的切削效率Reductionoftheoperatingtime减少操作时间Increasedtoollife增加刀具寿命Highestprecisiontoolproducing更高的刀具制造精度Highestboringquality最好的孔加工质量Accuracytosize精准的尺寸HighestSurfacequality极高表面质量Bestformandpositionaltolerance很好的形位公差Simplesthandling操作简单Withoutadjusting(1sthole=goodhole)无需调整(第一个孔即为合格孔)KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesAplicationcomparison应用对比Singleblade单刃Multi-blade多刃f=feed进给;FR=Radialforce径向力FRFRfHighercuttingefficiency更快的切削效率Improvesprocessability改进工艺能力Withoutadjusting无需调整fKOMETDIHARTAGTechnologyUnstableprocess不稳定的工艺Smallfeedrate小进给KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSurfaceachieve可获得的表面质量KOMETDIHARTAGTechnology粗加工=简单粗加工一般加工=正常车间加工精加工=精密加工钻孔粗镗精镗铰削磨削珩磨挤压成形KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesHighspeedreaming高速铰削KOMETDIHARTAGTechnology•Stablemachineandtool稳定的机床和刀具•Volatilecuttingdata可变的加工参数•Internalcoolantsupply有内冷供应•Smalltoolrunouterror小的刀具跳动•Exactmachinecontrolsystem精准的机床控制系统KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesExpandable可调性Solid不可调Expandable可调式Monoblock

整体Module模块Structure

结构Productvariety产品类型Coolant冷却Lateral径向冷却Internal中心内冷Cuttingedge切削刃Soldered焊接VHM

硬质合金Mostdifferent更多不同Material刀具材料Coating涂层DIHART

TOOLSStandard

标准Special非标KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesCoating涂层Cuttingmaterial

刀具材料Cuttingmaterialandcoating切削材料和涂层ThesecuttingmaterialsandcoatingscanforalltypesofReamerstobeused.ThePCDcuttingmaterialisexceptional.这些涂层和材料都可用于制造任何一款铰刀，但是PCD铰刀必须非标定制。!KOMETDIHARTAGTechnologyCoating涂层HM(K05-K10)

硬质合金HMTiN

TiAlN

TiNDBG-NNNDST(Cermet)

金属陶瓷

DSTTiAlN

DBG-NNNPolycrystallinediamond聚晶金刚石PCDKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRundsharpen-chamfers圆弧倒棱Cuttingface前刀面Minorclearancesurface副后刀面Primaryclearancesurface第一后刀面Secondarilyclearancesurface第二后刀面Minorcuttingedge副切削刃Maincuttingedge主切削刃切削刃几何形状(ASG)由下列尺寸决定:

Bevelangle主偏角

Widthofcircularland圆周刃带的宽度

Backtaper倒锥

Chipangle前角

Clearanceangle第一和第二后角ASGCuttingGeometry切削刃几何形状KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesASGCuttingGeometry切削刃几何形状KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesASGCuttingGeometry切削刃几何形状KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMulti-bladesolderedtool

多刃焊接刀具Unequalangularposition不等齿距分布Taper倒锥Secondarilyclearancesurface第二后刀面Primaryclearancesurface第一后刀面Rundsharpen-chamfers圆弧倒棱Maincuttingedge主切削刃Minorcuttingedge副切削刃Cuttingface前刀面SummaryToolsystem刀具概述KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesUnequaldivision不等齿距分布Dihartreameraccordingtothediameter,had2,4,6,8,10and12tooth,butonlytwocuttingedgeare180°inoppositeline.Pleasefindthemarkonreamerbodywhenyouaremeasuring.Dihart铰刀根据直径大小有2,4,6,8,10和12齿，有且仅有一对齿夹角是180°。测量直径时一定要注意观察刀具上的标记。Markofmeasuring测量标记:Cam凸起Number数字Punch-mark冲压标记Cam凸起KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesQualityinspection质量检测

Protectioncenterpolished中心锥孔保护Protectioncenterpolished中心锥孔保护AllDihartreamersaremeasuringbetweenthepoints.所有的Dihart铰刀都是顶刀具的两端中心孔进行测量的KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRundsharpen-chamfers圆弧倒角

030015075225210.51.5Reamerdiameter铰刀直径[mm]Chamferwidth倒角宽度f[mm]KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesBackTaper倒锥XXThoseRundsharpen-chamfersisprovidedwithaminimumtaperandhasthetaskthereamertoleadtostabilizeandsmooththesurface.铰刀倒棱有小量倒锥，可使铰刀工作更加稳定和获得更好的工件表面质量。KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyMax.Tolerance上公差Min.Tolerance下公差⅔SolidreamerVHM-ReamerRapidsetheadTMMonomax®REAMAX®ExpandablereamerMonomax®REAMAX®

TSCuttingringTMLefthandfluteHM–ReamerASG04REAMAX®RapidsetheadTMMonomax®½Manufacturingtoleranceofreamer铰刀制造公差Toleranceofhore孔的公差KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyMeasure测量Unequaldivision不等齿距分布onlytwocuttingedgeare180°inoppositeline有且仅有两个齿是180度夹角Toolhadbacktaper,somustbemeasuringinfrontofedge.刀具有倒锥，故需在刀刃前端测量PCDtoolsmeasuringisexclusivelycontactlessPCD刀具采用非接触式测量KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesThustheDihartreamerswitheconomicalworking,weofferregrindanrepairserviceifnecessaryagain.

为了增加Dihart铰刀的经济性，我们提供铰刀的修磨和修理服务。KOMETDIHARTAGTechnologyRepairserve修理服务KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyProductProgram

产品类型

REAMAX®TS

REAMAX®Monomax®–Adjustable,MonoblockMonomax®–Solid,MonoblockCuttingRingTM-System

RapidSetHeadsTM-SystemSolidCarbideReamers

PCD-ReamerDAH®-CompensationHolderDPS–FloatingHolderKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

Highperformanceandefficiencymanufacturing

高性能加工，极大提高生产效率Highprecisionandreamerheadreplace高精度、高速度换刀

Usualdiameterranges

通用广泛的直径范围

Highflexibilityandeconomical极高的灵活性和经济性

Modulartoolsystem

模块化刀具系统Easyhanding操作简单!REAMAX®

TSCharacteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesModularstructure模块化结构

REAMAX®

TSfixedExpandablestraightChipflowLefthandReamingheadCoolantoutletRadialInternalWidechoiceCuttingmaterialCoatingKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesConstructionalstructure安装结构Spindle拉钉Leftandrightchuckjaws左右卡爪holder

3xD

and

5xD刀杆3xD和5xDSuitpin锁紧螺钉Adjustingscrew调整螺钉diameterrangefrom18to65mm直径范围18到65mmREAMAX®

TSKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesREAMAX®

TS

openchlampingjawwithhexagonkey使用六方扳手松开压紧卡爪

Selectrightreamerhead,aimatthepinandinertreamerhead.

选用合适铰刀头，注意对准驱动销钉，装入铰刀头

Closedclampingjawwithhexagonkey，notingrecommendedtorque.

根据推荐的扭矩，使用六方扳手压紧锁紧卡爪,Assemble安装KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesApplication应用Task加工任务Solution解决方案workpiece: GGG60ClutchcouplingboxMachnie: MoriSeikiMH40Diameter.:34H6Holelength:66mmQuality:Ra3.2Tool:REAMAX®TS

straightadjustable直槽，可调Adaptor:REAMAX®TShydraulicextensionchuck

Modular(interface)模块化结构

Adjustability

直径可调Easyhanding操作简单

Cuttingmaterial:DSTASG:07

Averagevalues:Quality: Ra1.8Toollife: 120mReason:ToleranceBenefitsfor客户受益Advantage优势Vcfzth===150m/min0.15mm0.4sREAMAX®

TSKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesApplication应用REAMAX®

TSKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesREAMAX®Multi-bladereamingtechnology

多刃铰削技术Modulartoolsystem

模块化刀具系统Highprecisionchangingthroughfaceandtapercontact

锥面及端面过定位配合确保极高的换刀精度

OptimisedforApplicationwithmistcoolant

(MMS)

特别适用于微量润滑加工

HighestCuttingcapacity

卓越的切削性能Highcuttingspeed

高速切削!Characteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesModularstructure模块化结构

Cylindershank3xD&5xD

DAH®–Holder5xD

Diameterfrom

12.0–21.999mm

had6Cuttingedge

Diameterfrom22–40mm

had8Cuttingedge

CuttingmaterialHM&DST

CoatingTiN,DBG-N&DJC

Applicationspecificgeometry

REAMAX®KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesREAMAX®REAMAX®-Replaceablereamerhead可更换铰刀头Holder刀杆REAMAX®-Tie-rod拉紧螺栓REAMAX®-

Clampingnut拉紧螺母Circlip

弹簧hexagonkey六方扳手Open-endwrench开口扳手Constructionalstructure安装结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesREAMAX®

Applylightgreaseontiebarthread

在连接杆的螺纹表面上涂上润滑油脂Cleartaper/facecontactthoroughly(greasefree)

对锥面进行彻底清洁（去除表面油脂）

Beforetighteningthereplaceableinsertandtiebar,turninaclockwisedirectionuntilitstop.

在对可换铰刀头和连接杆进行紧固之前，沿着顺时针方向铰刀头到刀头不能转动为止。Diameterfrom22to40mm，locatemarkonInsertandtiebar

forcorrectfitting.对于直径22到40mm的刀具，连接杆和铰刀头必须保证在正确位置（标记向对应）!Assemble安装KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesApplication应用REAMAX®Task加工任务Solution解决方案Workpiece: 42CrMo4Rockerarm1180N/mm2

Machine: HüllerHilleDiameter:16H7Holelength:20mmQuality:Ra0.8Tool:REAMAX®

Adaptor:DAH®-Hydraulicextensionchuck

withDAH®81adaptor液压夹头带DAH81的液压刀柄

Modularsystem模块化系统Hightcuttingspeed高切削速度Stability(processability)工艺稳定Cuttingmaterial:

HM/DBG-NASG:07

Cuttingdata:Quality: Ra0.8Toollife: 1200pcs 24mReason: SurfaceBenefitsfor客户受益Advantage优势Vcfzth===117m/min0.2mm0.55sKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

Smallestboretolerancecanbereached。

可达到最小的公差精度

Highestprocessability

极高的工艺稳定性

Compensationofwearthrougheasyadjustabel经过简易调整即可对刀具磨损进行补偿Higheconomy

经济性极高!Characteristics特点Monomax®AdjustableKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

CylindricalshankandMorseshank

Diameterfrom5.6–25.899mm

Holderlength3xD&5xD

Adjustable4–6

tooth

CuttingmaterialHM&DST

CoatingTiN,DBG-N&DJC

Internal&RadialcoolantsupplyStructure结构Monomax®AdjustableKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax®

AdjustableLateralcoolantsupply径向冷却Intrenalcoolantsupply中心内冷Conescrew锥形螺钉Screwmanaging0.1mmforwardsPlate0.5mmmanagingConstructionalstructure安装结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax®

AdjustableAdjustable调整

Screwbyhandscrewinuntilitlinesup,afterwardsaround90°tighten.用六方扳手先预紧，让后再顺时针旋转90度锁紧。

Settingdimension设置尺寸:Undersize=>Screwafter-turn尺寸偏小=>顺时针拧动扳手Overmeasured=>Screwcompletelysolve,thenagainadjust尺寸偏大=>调整螺钉完全松开，再次顺时针从小往大调整直径KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax®

AdjustableApplication应用Workpiece: St52andGGG100Machine: MazakDiameter.:15H7HoleLength:16mmQuality:Ra1.6Tool:MONOMAX®

straightadjustable

Adaptor:Monomax®

hydraulicextensionchuck

onereamertomachining2differentmaterials同一把刀具同时加工两种材料

Adjustable可调整

Cuttingmaterial:DSTASG:09

Cuttingdata:

Quality: St52Ra0.4 GGG100Ra1.2Toollife: 42.5m Reason:ToleranceVcfzth===m/minmmsSt52GGG1001200.150.5900.150.5Task加工任务Solution解决方案Benefitsfor客户受益Advantage优势KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax®

Solid

Highprecisiongroundtomeasure

高精度刃磨测量

Forlargeboretolenreace,max.stability

适用于孔径公差较大的孔，极高的稳定性

Coolantsupplystaightontotheblades

内冷系统直通刀刃

Perfectaccuracytosize

精确保证孔的加工尺寸

DifferentCuttingmaterialandcoatings

不同的切削材料和涂层Highstability

更高的稳定性!Characteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax®

Solid

CylindershankandMorseshankDiameterrange5.6–40.59mm

4–8tooth

CuttingmaterialeHM&DST

CoatingTiN,DBG-N&DJC

Internal&RadialcoolantsupplyStructure结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesTool:MONOMAX®

lefttoothAdaptor:Cylindershank

hydraulicextensionchuck

Longreaming深孔铰削Largetolerance大的孔径公差

Monomax®

SolidWorkpiece: 40CrMnMoS86(1.2312)Machine: BAZDiameter.:20H9HoleLength:140mmQuality:Rz4Cuttingmaterial:HM/TiNASG:05

Cuttingdata:

Quality: Rz2-3Toollife: 35mReason:Tolerance Vcfzth===80m/min0.14mm3.3sApplication应用Task加工任务Solution解决方案Benefitsfor客户受益Advantage优势KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesCuttingRingTM

Multi-bladeandmodular多刃和模块化设计

Variouscuttingmaterialandcoating

多种切削材料和涂层适用于不同的工件材料

Wearcompensationbyadjustability

可以通过调整来补偿磨损

Highprocesscapability

极强的加工能力

Canberegrindedandretipped

可以重复修磨和刀片重焊Largeholereaming,smalltolerance!

大直径孔铰削，较小的公差要求Characteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

Include

Cylinder,ABS,DAH®holder

Diameterrang60.6–110.59(300)mm

Replaceable6–12tooth

CuttingmaterialeHM&DST

CoatingTiN,DBG-N&DJC

Internal&RadialcoolantsupplyModularesystem

DesignforthroughandblindholeCuttingRing

TMModularstructure模块化结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesAdjustingnut调节螺母Conering锥环

Adjustingnut调节螺母Bush轴套Radialcoolantsupply侧向冷却Throughhole通孔Blindhole盲孔Conescwerforcentralorlateralcoolantsupply带中心内冷或径向冷却的锥形螺钉CuttingRing铰刀环Holder刀杆Holder刀杆CuttingRing

TMConstructionalstructure安装结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

Clearholder,taperandcuttingringthoroughly→freeofgrease对铰刀环，刀柄和锁紧螺栓的定位锥面进行清洁→去除表面油脂

Applylightgreaseonthread在螺纹表面涂上润滑油脂themarkingonholderandcuttingringmustbealignment.铰刀环与刀柄上的红色标记，必须要对准

Adjustthediametertothemiddleofthetolerance(left-handthread)逆时针方向将铰刀环调整到被加工孔的中间公差（左螺纹）

thediametercanonlymeasuredatthemarkcuttingedgeduetotheunequalangularposition.由于其余切削刃不再对称方向，只能在做过标记的刀刃处测量直径CuttingRing

TMThroughholeAssemble通孔铰刀安装KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesBlindhoreAssemble盲孔铰刀安装Themarkingonholderandcuttingringmustbealignment.

铰刀环与刀柄上的红色标记，必须要对准

Screwthenutontotheholderwiththesmoothfaceagainstthebush.Mountthecuttingringwiththeconicalscrew.

将螺母旋入刀杆，平滑面对准轴套。铰刀环用锥面螺栓加以紧固

Adjustthediametertothemiddleofthetolerance逆时针方向将铰刀环调整到被加工孔的中间公差

thediametercanonlymeasuredatthemarkcuttingedgeduetotheunequalangularposition.由于其余切削刃不再对称方向，只能在做过标记的刀刃处测量直径CuttingRing

TM

Clearholder,taperandcuttingringthoroughly→freeofgrease对铰刀环，刀柄和锁紧螺栓的定位锥面进行清洁→去除表面油脂

Applylightgreaseonthread在螺纹表面涂上润滑油脂KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesWorkpiece: GGG40

Machine: Mandelli1984Diameter.:100J7HoleLength:63mmQuality:Rz12Cuttingmaterial:DSTASG:07

Cuttingdata:Quality: Rz6-9Toollife: 26mReason:Quality

Tool:CuttingRing

Adaptor:Holder

withDAH®

connection

Largediameter大直径Smalltolerance小公差Modular模块化

Vcfzth===140m/min0.2mm6sCuttingRing

TMApplication应用Task加工任务Solution解决方案Benefitsfor客户受益Advantage优势KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRapidsetheadTMEasyhandling操作简单Perfectaccuracytosize

理想的加工精度

VariousCuttingmaterialandcoating不同的刀具材料和涂层OneheadcanassembledifferentHolder，internalcoolantsupply

同一个铰刀头可以装于不同刀杆，带中心内冷Modular&Economically模块&经济!Characteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesIncludingcylindershank,MK,ABS,DAH®,HSK

Diameterrang9.6–60mm

Lefthandandstraightflute4–6tooth

CuttingmaterialeHM&DST

CoatingTiN,DBG-N&DJC

Internal&RadialcoolantsupplyRapidsetheadTM

TMModularstructure模块化结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesThreadedsleeve螺纹套Assemblescrew安装螺钉Holder刀杆Threadpin螺钉straight/leftrapidsethead直槽/左旋快换刀头Hexagonalwrench六方扳手RapidsetheadTM

TMConstructionalstructure安装结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices1x

Berforetighteningturnthedrivekeysoftherapidsetheadagainstthedirectionofmachinguntilithitstheholder.

沿加工时的反方向转动铰刀头，直到驱动键靠上刀头的支撑面

Tightentheleft/rightscrew锁紧螺钉

Reamerheadtapermustbeslightlygreasedwithcopper.

锥面必须涂有稀薄的铜油脂

Cleartaperinholderthoroughly，freeofgrease彻底清除刀杆内部锥面油脂

Turnleft/rightscrewonerotationintothehead(leftscrew)

将栓头螺栓旋入刀头MRapidsetheadTM

TMAssemble安装KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesWorkpiece: X5CrNi18-10

Machine: DMG340UDiameter.:24H7HoleLength:20mmQuality:Ra1.6Cuttingmaterial:HM/TiNASG:05

Cuttingdata:Quality: Ra0.8Toollife: 14mReason: ToleranceTool:RapidsetheadTM

leftheadAdaptor:ABS®63connectionwithHSK-A100adaptor

Highquality高质量Easyhandling操作简单ModularSystem模块化系统

Vcfzth===30m/min0.1mm6sRapidsetheadTMApplication应用Task加工任务Solution解决方案Benefitsfor客户受益Advantage优势KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSolidcarbidereamerDiameterfrom1.4to12.7mm

直径从1.4mm到12.7mm

HighestCuttingcapacity

极高的切削性能

Internalcoolantsupplyontothecuttingedge

内冷直达刀尖

DifferentCuttingmaterialandcoatings

不同的刀具材料和涂层

Straightandlefthandspiraledfordefinedchipflow

供应直槽和左旋槽两种形式Diameterfrom1.4mm直径从1.4mm开始!Characteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSolidcarbidereamerLefthead左旋槽Forthroughholereaming适用于通孔铰削Lateralcoolantsupply径向内冷供应Goodchipcontral很好的切屑控制DST/DJCwithoutcoolantDST/DJC不带冷却Straighttooth直槽Forblindhole适用于盲孔Centralcoolantsupply中心内冷供应Structure结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSolidcarbidereamerWorkpiece: Put.Steel ~900N/mm2

Machine: SpecialmachineDiameter.:5H8HoleLength:15mmQuality:Ra2.5Cuttingmaterial:VHM/TiNASG:0501

Cuttingdata:

Quality: Ra1.2-1.6Toollife:23mReason:Tolerance

Tool:VHM-REIBAHLE

Lefthead

Adaptor:Hydraulicextensionchuck

Smalldiameter小直径

Vcfzth===80m/min0.05mm0.7sApplication应用Task加工任务Solution解决方案Benefitsfor客户受益Advantage优势KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesPCDReamerHighestcuttingcapability极高的切削性能Higheststaabilitythroughcarbidebody

硬质合金刀体保证了最高刚性Optimisedforfinishingpre-castedbores

最适用于预铸孔精加工Internalcoolantsupplyforthroughandblindhole

分别适用于通孔和盲孔的内冷供应

Servicelifewithoutend

服务无终止!Characteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesPCDReamerAdmissionfullsolidcarbideshank

可用硬质合金做刀杆2and4–tooth2和4个切削刃Max.Cutdepthforroughboring

最大的粗加工切宽LatestCuttinggeometry

最新的切削刃技术Modularstructure模块化结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesPCDReamer2tooth4tooth>IT7<690.10690.13Ø5.601–20.100Ø4.000–20.100690.11690.14Ø9.600–20.100Ø9.600–20.100Constructionalstructure安装结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesPCDReamerWorkpiece: Alu

ForgeablealloyMachine: BAZDiameter.:8H8HoleLength:24mmQuality:Ramax.1.6Cuttingmaterial:PKDASG:1101(Stirnschnitt)

Cuttingdata:Quality: Ra0.4–1.6Toollife: 80000Holes2KmReason: QualityTool:PCDStandardreamer

Adaptor:Cylindershank

HydraulicextensionchuckHighspeed高效Largenumberofhole大批量孔加工Economy经济Vcfzth===163m/min0.05mm3.3sApplication应用Task加工任务Solution解决方案Benefitsfor客户受益Advantage优势KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH®-AdjustableadaptorCompensationrunout跳动补偿

!Correctionofrunoutandmisalignment纠正主轴跳动误差和错位偏差

µmexactadjustingμ级精度调整PreciseadjustmentontheMachine在机床上精确调整Easy,problem-freeinthehandling操作简单Stablestructure结构稳定Highprocesssecuritywithtool‘sconcentricrunning

刀具良好的跳动保证了工艺的稳定性Characteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH®-Adjustableadaptor

DAH®Adapter刀柄Intermadiateconnect中间连接部件HSKFormA&BDIN69883SKFormAD/BDIN69871BTFormAD/BMAS403

KOMETABS®

DAH®-Hydraulicchuck液压头DAH®withKOMETABS®DAH®withER25Sleeve变径套Collet弹簧夹套Accessories附件Modularstructure模块化结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH®-AdjustableadaptorholderwithDAH®

connection带DAH接口的刀杆Assemblingscrewandspringwasher

安装螺钉和弹簧垫片6xLockingring锁紧环AdapterwithDAH®-Flange带DAH法兰连接的刀柄Threadpinforadusting调整螺钉Threadpinfortheprotection保护螺钉Constructionalstructure安装结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH®-AdjustableadaptorCleargrindingsurfacethoroughly,dryandfreeofgrease彻底清洁连接面，保持干燥无油脂

Pre-loadevenlywiththe6assemblingscrews(pressingthespringwasherlevel)装配六个端面螺栓并对其预紧（将弹簧垫片压平）

AdjustingDAH®mustinthemachinespindle调整必须在机床主轴

Tightenthescrewscross-wise,afterfastening,fixtheadjustingringbulockingthesetscrew交叉锁紧六个端面螺钉，然后锁紧调整螺钉使调整环固定Assemble安装KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH®50HS-AdjustableadaptorLittlespacerequirementintheToolchange换刀需求空间小Simplehandling操作简单Highlyprecisechangeaccuracy高换刀精度Highforcebalance动平衡性好Speedupto25‘000U/min

最高转速可达25000rpmForminimallubrication(MLC)可适用于微量润滑Compact

structure结构紧凑!Characteristics特点KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH®50HS-AdjustableadaptorReducingsleeveforhydraulicextensionclampingfromø3toof16mm液压减径套直径从3到16mmDAH®

50HSDIN69883–HSK63ADAH®

50HSDIN69871AD–SK40DAH®

50HSMAS403AD–BT40Constructionalstructure安装结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH®50HS-AdjustableadaptorToolshankdiametercanuptoø20mm刀杆最大夹持直径达ø20mmHydraulicclampingscrew液压锁紧螺钉Adustingmodule调整模块:

1Adjustingring调整环4Adjustingscrew调整螺钉Adaptor刀柄:

SK40;HSK63;BT40Constructionalstructure安装结构KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH®50HS-Adjustableadaptor4AdjutingscrewAdjustingringusing

micrometer,centertheindicatorifpossibleonthegauge.使用千分表，如果可能的情况下，尽量在磨制的基准上进行测量。

Runningtoolfollowmachiningdirectionbyhand,findthehighpoint.用手沿刀具的加工转向旋转刀具，找出最高点。

BringtheadjustingscrewonthehighpointbyRotatetheadjustingring.转动调整环，使一个调整螺钉在最高点位置。Correcthalfoftherunouterrorbyajustingscrew,afterwardcontinueajusting5µmmore.通过调整螺钉使刀具往反方向移动跳动误差的一半，然后再多移动5µmPushbackthetoolatthecenterlinebyoppositeadjustingscrew.对面螺钉再往回顶，使刀具回到中心位置。Alsoadjutingother2screwslikebefore.同样调整另外2个螺钉。Intheend,adjustingthe4screwsetthetoolrunouterror<2µm.最终通过调整4个螺钉使刀具跳动小于2µmAssemble安装KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDihart