flow-chart+control-plan-example(控制计划范本)

产品描述,,,,,,,,,,,,,,,,

"流程

Process",,"工程

procedure","工程管理特性

Projectmanagementcharacteristics",,,,,"检查系统

InpectionSystem",,,,,"记录系统

Recodesystem",,,

No.,No.,名称Name,"作业要素

Operationelement","检查项目

Inspectionitem","等级

Grade","过程参数/尺寸

Processparameteranddimensiontolerance","参照标准

ReferenceStandard","检验方法

Inspectionmethod",检查计划,,"频率

Frequency","责任人

Personincharge","点检表No.

Pointinspectionsheets","确认人

Verifier","作业指导书

SOP

(StandardOperationProcedure)","异常处置

Exception

control"

,1,"原料来料检验

Rawmaterialinspection","1、目测包装及标识；

Visualtestthepackageandidentify

2、试样testsample","1、收缩系数；2、斑点、杂质;

3、流动性；

4、开裂状况;

5、其它

1Contractivemodulus,

2Spots,impurity

3Liquidity

4Crackingstatus

5Others","重要

Important","1、收缩系数1.13

2、流动性130~140

3、斑点不良≤0.5%

4、开裂不良无

1Contractivemodulus:1.13

2Spots,impurity≤0.5%

3Liquidity130~140

4Crackingstatus:No","原料验收标准

Rawmaterialinspectionstandard","1、目测样品外观；2、测试收缩和烧成温度

1Visualtest

2Testshrinkageandfiringtemperature",,,"每个批次

Everybatch","工艺员

Processoperator","《原材料来料检验报告》

Incomingqualityinspectionreport","工艺主管

Processdirector","1、进料检验作业流程；2、原料验收标准

1,incominginspectionworkflow,

2,therawmaterialinspectionstandard","1、特采

AcceptOnDeviation

2、退货

Goodsrejected"

,2,"模具来料检验

Inspectingmould","1、目测外观及配套件；

Visualtestonapperance

2、全检每个尺寸；

Checkalldimensions

3、试压Testmoulding","1、尺寸符合图纸；

Dimensionsarecomplyingwithdrawing

2、材质的硬度

Thehardnessofthemould3、试压是否满足工艺要求

Whetherthedimensionsofsamplesmeetthetechnologicalrequirements.","重要

Important","图纸标识的每个尺寸

Everydimensioninthedrawing","1、图纸Draqing

2、样品Sample","1、目测；Visualtest

2、专检Caliper,Gaugeetc.

3、现场试样Testsample",,,"每套模

Everytool","模具管理员

Mouldadministrator","《模具验收报告》

Themouldinspectionreport","品质部长

QCdirector","模具验收流程图

Moldsacceptanceflowsheet","1、特采

AcceptOnDeviation

2、退货

Goodsrejected"

,3,"模具首件检查

firstpiececheckonmould","1、用测量工具全检

Fulldimensioncheck","1、按图纸全检各部位尺寸；

Testalldimensionsaccordingtothedrawing2、模具是否符合订单要求的版次

Inspectthemouldifitismadeaccordingtothedrawing.

","重要

Important","图纸标识的每个尺寸

Everydimensioninthedrawing","1、图纸Drawing

2、订单Order","1、专检；Caliper,Gaugeetc.

2、巡检Routinginspect",,,"专检（每套模）

Specialinspect(everytool)；

巡检每2小时1次

Routinginspect1timepertwohours","首检

Firstpiececheck","模具首件检查表

Firstmouldingchecklist",品质部长,"首检作业指导书

FirstSOP(StandardOperationProcedure)","1、特采

AcceptOnDeviation

2、退货

Goodsrejected"

,4,"热压产品外观检验

Visualchek","1、目视检验；Visualcheck

2、借用专用量规抽检Samplingcheckbygauge","1、外观（水纹、泡、开裂、变形、坯锋）；

Apperance（waterline,bubble,crack,deformedandflash)2、员工的操作方法

Staff'soperationmethod","重要

Important","漏料水纹、未压满等不良≤1%

rejectratio≤1%","1、压模作业指导书；MouldSOP

2、限度样品

Goldensample","1、巡检（每2小时一次）

Routinginspectionevery2hr2、抽检（按GB2828-2003加严）SamplingcheckaccrodingtoGB2828-2003",,,"每2小时1次

1timepertwohours","压模巡检

Pressroutinginspect","压模巡检表；返工记录表

Mouldinspectiontable,Reworkrecord","品管组长

QCchargehand","1、压模作业指导书；2、压模质量、数量控制流程及异常处理标准

1Mouldoperationinstruduction,

2,themouldquality,quantitycontrolprocessesandexceptionhandlingstandards","返工、溶料

Rework,solublematerials,"

,5,"埋粉质量检验

Checkthequalityofputtingtheceramicintoaluminatepowder",1、目视检查Visualcheck,"1、埋粉方式；2、钵量

1Buriedpowderway,

2Bowls","一般

Common","口部朝上摆埋，

埋3层，粉摇等

Mouthtowardup,

Buriedlayer3,shakepowder,etc","埋粉作业指导

Theinstructionsofputtingtheceramicintobox",抽查samplingcheck,,,"每4小时1次

1timeperfourhours","巡检

Routinginspect","巡检记录表

Routinginspectionrecords","巡检

Routinginspection","埋粉作业指导书

BuriedpowderSOP",返工Rework

,6,"排蜡产品质量抽查

Samplingcheckonproductswithoutwax","1、目视检查；Visualcheck

2、强度测试Strengthtest","1、产品强度；2、开裂及粘粉

1Productintensity,

2Crackingandstickypowder","重要

Important",,"没有具体的参数以指甲划排蜡产品以划过的深浅来叛定

Nospecificparameters",抽查samplingcheck,,,"每2小时1次

1timepertwohours","排蜡窑主操，工艺员

Processoperator,

Kilnoperator

","标识单、窑炉主操交接班记录本

MarkandThehandoversofthekilnoperatorbook.","窑炉主管、工艺主管

KilndirectorandProcessdirector",无No,"返排、采取特殊操作

Backflow,takespecialoperation"

,7,"筛粉质量抽查

Samplingcheckthesieving",1、目视检查Visualcheck,"1、筛吹粉的方式；2、产品的缺损控制；3、产品粘粉的控制；

1Wayofsieving,

2Theproductdefectcontrol,

3Thecontrolforstickingpowder,","重要

Important","口部朝上摆吹

Mouthtowardup,sieving","筛、吹粉作业指导书

Sievinginstruction",抽查samplingcheck,,,"每2小时1次

1timepertwohours","班长、巡检

Monitor,Routinginspector","筛粉质量记录表

Sievingqualityrecords","品管组长

QCchargehand","筛、吹粉作业指导书

Operationinstructionofsieving",返工Rework

,8,"装钵质量抽查

Samplingcheckthequalityofceramicintobox",1、目视检查Visualcheck,"1、装钵方式；2、钵量；3、产品的外观

1Methodofputtingtheceramicintobox

2Bowls;

3Apperance","重要

Important","口部朝上摆钵

Mouthtowardupandputintobox

","1、装钵作业指导书

Theoperationinstructionofputtingtheceramicintobox","1、巡检（每2小时一次）

Routinginspection2、抽检（按GB2828-2003加严）samplingcheck",,,"每2小时1次

1timepertwohours","装钵巡检

Routinginspector","装钵巡检表

Theinspectiontableofputtingtheceramicintobox","品管组长

QCchargehand","1、装钵作业指导书；2、普通瓷通用外观标准

1Theofputtingtheceramicintobox

2Visualinspectforcommonceramic",返工Rework

,9,"出窑产品质量抽查

Samplingcheckaftersintering","1、目视检查；Visualcheck

2、用卡尺或专规检验

Testbygaugeandcalliper","1、产品生烧、过火；2、重要尺寸；3、倒板造成的缺损

1underfiring,overfiring

2Keydimensions

3Chipping

","重要

Important","1、同普通白料进窑，温度258℃~1262℃

2、外径、内径的抽检

1temperatureis200℃~1000℃

2SamplingcheckonODandID",1、产品通用外观标准；2、重要尺寸检测表,抽查samplingcheck,,,"每5个板上定位抽查一次；

尺寸变化大的产品每个品种抽查

1timepereveryfiveplatesonthespotlocation,

Everytypeneedsamplingcheckifthesizehasobviouschanges","烧成窑主操、品管组长

Kilnoperator,

QCchargehand","出窑产品检测记录表、巡检表

Thekilnproducttesting,inspectionrecords","窑炉主管、工艺品质主管

KilndirectorandProcessdirector","1、烧成窑操作规范；2、重要尺寸检测表

1,Operationinstructionofkiln,

2,theimportantdimensionsdetection","调温、返烧

Tempering,resintering"

,10,"抛光

Polishing","1、目视巡检

Routingvisualinspect","1、抛光时间及方法；

2、缺损的比例

1Polishingtimeandmethod;

2Thepecentrateofdamage","重要

Important","抛光时间5分钟

Polishing:5mins","1、抛光作业指导书

WI",巡查Routinginspect,,,"每小时1次

1timeperhour","工段长、工艺员、巡检

Sectionchief,

Processoperator,

Routinginspector","巡检记录表

Inspectionrecords","品管组长

QCchargehand","抛光作业指导书

Polishingoperationinstruction","返抛

Re-polishing"

,11,"分检

Sorting","1、目视检验；Visualtest

2、借用专用量规抽检或全检

Testbygaugeandcalliper","1、产品外观；