化工厂常用PSSR检查表

精品文档精心整理精品文档可编辑的精品文档PSSRChecklistExampleA-1PSSR清单示例A-1DescriptionofSystem/AreaUnderReview所审查系统/区域的描述Date日期Time时间ListofParticipants参与者名单Circulation:thosepresentplus…传阅：参加人员加上Comments讨论ItemNo.序号Recommendation(TypeActionBelowor‘notapplicable’)建议（请填写下列行动项或注明“不适用”）Department/ResponsiblePerson部门/责任人CompletedDate完成日期ReviewHAZOPlistforapplicableactions查看HAZOP列表看相关行动项是否解决ReviewCHAZOPlistforapplicableactions查看CHAZOP列表看相关行动项是否解决Reviewpunchlistforapplicableactions.查看剩余工作清单看相关行动项是否解决Noiselevelmonitoring(document)噪音等级监测（文件）Exposuremonitoring(document)操作人员暴露风险监测（文件）Emissionspermits排放许可Otheroperatingpermits其他允许的行动SystemCheckoutItems系统检查项目系统检查条目Complete/documentqualityassuranceprogram:完成质量保证体系并建立了文档Receivedequipment=purchased收到的设备=购买的设备Adherencetodesigndrawings/specifications采用的设计规范Materialsofconstruction施工材料Workmanship工艺技术.Equipmentcomponentscheckout/commissioning(document)设备部件检查/调试（文件）Loopandinterlock/permissive/alarm:setpointadjustmentandtesting(documentresults)回路和联锁/许可/报警：设置点调整和测试（文档记录）Instrumentcalibrationsdoneanddocumented仪表校订完成并记录Validationprotocoldeveloped,approvedandexecuted制定、批准和执行的验证协议Pressuretestingdoneanddocumented压力测试完成并记录Systemcleanedandflushed系统已完成清扫、冲洗Fireprotectionssystemsinspected,acceptance-testeddocumentationprovided消防系统已检查，并有测试、验收记录Ventilationsystemsbalanced通风系统已平衡Performancecheckoutoflocalexhaustsystems局部排气系统的性能检测Vibrationmeasurements/documentation振动测量记录Fieldradiographydoneanddocumentedasrequired现场放射性物质检测已完成并记录Baselinedata,suchasthicknessreadingsforpressurevessels/piping基础数据，如压力容器/管线的壁厚Otherbaselinedata其他基础数据NDTreports无损检测报告Waterbatching(document)配水（记录）EngineeringDesignDocumentation工程设计资料Narrativeofcontrolphilosophy/Sequenceofoperationsdocumentation操作控制原理/操作顺序的说明资料Instrumentindex仪表索引Instrumentloopdiagrams仪表回路图Interlock(safety&non-safety)descriptions联锁（安全和非安全）描述As-builtdrawings:P&IDs,electrical,piping,mechanical竣工图：P＆ID图，电气图，配管图，机械图Tabulationofprocessalarms,interlocks/permissivedescriptionsandtripswithsettings(P&ID)工艺报警表、联锁/许可说明表和带设定值(P&ID)的跳转表Reviewandapprovaloffireprotectionssystemsdesign消防系统设计的审查和许可Pipingspecifications(P&I/mechanicaldrawings)配管图（P＆I图/机械图）Pressurereliefdevicesizingcalculations安全阀规格的选定计算ASMEcodepressurevesselsU-1datasheets(toMaintenance)压力容器ASME代码U-1数据表（用于维修）Referencecodes/standardsforfacilitydesign装置设计的参考规范/标准Referencecodes/standardsforfacilityinstallation设备安装的参考规范/标准Designcodesforspecificequipment特殊设备的设计规范Weldercertification焊工资格证书NDTcertification无损检测证书Electricalclassificationdrawings电器分类图Electriciancertificationforclassifiedareas特定施工区域的电工资格证书MaintenanceItems维修项目SparepartslistsdevelopedListequipment:备品备件清单并附设备清单Stockrequiredspareparts备品备件所需储存设施Equipmentmanuals/specificationstoMaintenanceandOperatingDepartment维修和操作部门的设备手册/说明Vendorprints供应商提供的印刷资料Submitpreventivemaintenancerequests(PM’s)提交的预防性维修要求Servicecontractsinplace服务合同已签订Trainmaintenancepersonnelanddocument培训维修人员和相关培训资料OperationalItems生产项目DevelopSOPandspecialprocedures–incorporatesafetyandoperationalissues:编写标准操作规程（SOP）及特殊操作规程——考虑了操作风险和可操作性问题Completechangecontrolauthorizations完成变更控制授权Develop/issueoperatingprocedures:制定/颁布下列操作规程Initialstart-up初次开车Normalstart-up正常开车Normaloperation正常操作Normalshutdown正常停车Emergencyoperationsincludingemergencyshutdown包括紧急停车的应急操作Start-upfollowingemergencyshutdown紧急停车后开车Start-upfollowingturnaround大修后开车Non-routineprocedures(equipmentclean-out,equipmentpreparationformaintenance)非常规程序（设备清理、设备维修准备）Auxiliaryequipmentoperation辅助设备的操作Trainoperatingpersonnelanddocument培训操作人员和相关培训资料Providetechnicalcoverage技术服务范围Whatistheprobabilityofcontainmentfailure?Whatarethesubsequentconsequences?Reviewspillcontainment,rainwaterrunoff,andfirewatercontainment.防泄漏设施的失效概率是多少？失效的后果是什么？审查防泄漏设施、雨水流量和消防水容量ElectricalIssues电气问题Panelaccess,clearancearoundpanel,keys,etc.配电盘的通道、配电盘周围的间隙、钥匙等Cableentrysection–glanding,housekeepingandotherissues电缆接入部分—密封、保洁及其他问题Panelpowersourceidentified?Multiplefeeds?配电盘电源的标识？多源供电？Spaceheatersrequired?需要空间加热器吗？Lightinginpanels配电盘里的照明Canopiesetc.foroutdoorpanels用于室外配电盘的雨棚等Protectionsettingsavailable?有保护设置吗？Panelboardschedules配电盘面板清单Sparecapacityavailable?有备用容量吗？PPEavailable?HVmats,gloves有个人防护用品吗？有高压绝缘垫吗?有高压绝缘手套吗?Emergency/Standbypowerrequired?有应急/备用电源吗？VSDsettingsavailable–factory/commissioning变频器设置—工厂/调试Roomaccess,permitting,maintainability,ingress/egressofequipment房间通道、许可证、可维修性、设备的进出通道Pocketsfordrawingsinpanels?配电盘的图纸集Voltagewarninglabels?电压警告标签Ventilationsufficient?通风充足吗？Suitabilityforarea-IPrating,GMPsuitability,hazardousareaclassification.区域适宜性——国际防护等级、GMP适宜性、危险区域分类ReliefDevices泄放设备AretherestandardmarkingsontheP&ID?在P&ID图上有标准代号吗？Dorelieflinesventtoasafelocation?放空线排放到一个安全地点吗？Arerelieflinesandreliefdevicessecuredandadequatelysized?放空线和泄放设备安全吗?尺寸足够大吗？Arethereanyisolationvalveswhichwillinhibitoperationofreliefvalvesifclosed?IfYES,nominateOperationstomonitor.IfNO,recordno.有处于关闭状态会抑制放空阀操作的隔离阀吗？如果有，请指定操作人员对其进行监视。如果没有，记录无Isthereastandardoperatingprocedureforreliefdevicesinplace?现场有泄放设备的标准操作规程吗？ForFieldVerification现场确认Islightingsufficient?照明充足吗？Isemergencylightingsufficient?应急照明充足吗？Aresteampipes,valves,ortrapssituatedwithinproximityofpeopleinsulated?位于人接近范围内的蒸汽管线、阀门或疏水器被隔离了吗？Isallinstrumentationidentifiedandtagged?所有的仪表都有标识和挂牌了吗？Isthereanyrustedordamagedequipment?有任何生锈或损坏的设备吗？Areswinggatesinstalledontopofladdersoronaccessplatforms?在梯子顶部或平台通道上安装了止回门吗？Reviewedgeprotectiononplatformsandheights.Willitprotectpersonnelandequipment?Isaccessadequate?检查平台和高处的边缘保护。它能保护人员和设备吗？通道足够吗？Dosafetyshowersprovideahazardtopeople(slips),product(contaminationofsystems),oringresstoelectricalswitchgearorequipment?安全喷淋对人(滑跤的危险)、产品（系统的污染）或内部的电气开关柜或设备产生危险了吗？Aresafetyshowerssuppliedfromtemperedwater?安全淋浴供应热水吗？Ischemicaldosingwithinasafeproximityofpeopleandproduct?化学品操作是在人和产品安全接近范围内吗？Labelallpipelines标识所有的管线Labelallelectricswitches,disconnects,MCCs,controlpanels,cables,etc.标记所有的电气开关、中断器、电动机控制器、控制盘和电缆Labelvessels(material,hazardwarnings)List:标记容器（材料、危险警告）的清单Sealwallpenetrations密封墙壁的渗透Pourconduitseals灌注导管的密封InstallfireextinguishersEvacuationroutespostedInstallappropriateareasignsIsallscaffoldingandequipmentremoved;isgeneralhousekeepingacceptable?Ifthereispotentialforentrapmentorexposure,hasanE-Stopbeenprovided?Iffullguardingisinplace,hasalockableisolationdevicebeenprovided?Pestcontrolrequiredinroom/building?MSDSsheetsrequired?Sprinklersinrooms?Singlepointoffailurecondition?Hasitbeenidentified?–Record.

PSSRChecklistExampleA-2Pre-startupSafetyReviewChecklistInspectionDate:Department/Area:ProjectNumber:Title/Equipment:Signaturesbelowindicateacceptancethattheequipmentorprojectissafeandsatisfactorytostart-upwiththeexceptionsnoted.Engineering/MaintenanceDateEHSGroupDateQAGroupDateManufacturing/OperationsDateProjectEngineerDateProcessEngineeringDate

ChecklistItemNo.Details(referencecategory/itemno.)ResponsibilityCompleteSign&DateCategoryAActionItems-ItemstobecompletedBEFOREauthorizationandstart-upCategoryBActionItems-ItemstobecompletedAFTERstart-upSignbelowonlywhenallpunchlist“beforestart-up”itemsarecompletedAuthorized:Facility/EquipmentOwnerSignature:Date

PSSRITEMNO.CATEGORY/ITEMTOASSESSNotApplicable1.1GENERALSAFETY1.1.1HaveALLappropriatepersonnel(Operations,Maintenance,Technical,andSupervision)receivedadequateandappropriatetrainingontheequipmentandoperatingprocedures?1.1.2HasadequateandappropriatePPE(PersonalProtectiveEquipment)beenspecifiedintheWorkProceduresand/orStandardOperatingProcedures.HasthePPEbeenprovided?HavethePPEusersbeentrainedintheuseofthePPE?Isthetrainingdocumented?1.1.3Havemeasuresbeentakentoadequatelyguardalldangerouspartsofthisequipment?1.1.4Hassufficientprovisionbeenmadefortheelectricaland/ormechanicalisolationoftheequipment?1.1.5Arepointsofisolationclearlymarked/labeledandreadilyaccessible?1.1.6Havebump/triphazardsbeenproperlyidentifiedandadequatelymarked?Haveallsharpedgesbeenremoved?1.1.7Hasproperguarding,handrails/barriers,beenprovidedtopreventfalls?1.1.8Haveallhot/coldsurfacesbeenadequatelyguardedtopreventburns?Areallcoldsurfacesadequatelyinsulatedtopreventcondensationdrips(sliphazards)?1.1.9AreSafetyShowersandEyeWashfacilitiesprovidedandadequatelymarked?AretheSafetyShowersandEyeWashfacilitiesroutinelyinspected?DotheSafetyShowersandEyeWashfacilitieslocationscomplywithCorporateguidelines?AretheSafetyShowersandEyeWashfacilitiesreadilyvisibleandaccessible?1.1.10Hassufficientlightingbeenprovidedsothatoperation,servicing,maintenance,andrepairofthefacilitiescanbecarriedoutsafely?1.1.11Arenotices,dials,screens,etc.forprovidingoperationalinstructions,safetywarnings,andemergencyinformationprovided,ifrequired,andpositionedsothattheyareclearlyvisibleandeasilyread?1.1.12Havealloverheadfixtures,forexample,pipe-hangers,pipesleeves,pipesleevecovers,valvehandles,flooropeningcovers,etc.,whichcouldfallorbedislodged,beenproperlysecured?1.1.13ArealloftheapplicableWorkPermitProcedures(ConfinedSpaceEntry,LockOut/TagOut,HotWork,HighWork,etc.)inplace?HavetheOperating,Maintenance,andSupervisorypersonnelbeenproperlytrainedontheWorkPermitProcedures?1.1.14Hasthefireprotectionsystemsbeeninspectedbytheinsurancecompany?Hasacceptancetestingbeencompletedanddocumented?Isthereanagreedontestandinspectionprogramforthefireprotectionsystems(includingalarmsystems)?1.2MACHINERY/EQUIPMENTSAFETY1.2.1Hasthemachinery/equipmentbeeninstalledsothatitwillbestableandsecureduringoperation?1.2.2Hasallaccesstodangerousmovingparts,ordangerzonescreatedbytheequipment,beenpreventedbytheprovisionofthecorrectguards,interlocks(bothsafety&non-safety)and/orbarriers?1.2.3Havethecorrectsafetymeasuresbeentakentopreventanyriskfromhot/coldsurfaces,ejectionofmaterial,failureofpartsandtheirejection,overheating/fire?1.2.4Hassafeaccessbeenprovidedtotheequipmentthatrequiresoperatorandcalibrationandmaintenancepersonnelaccessfornormaloperations,adjustments,service,calibration,maintenance,orrepair?Haveslip,trip,trap,crush,entanglement,fall,bump,andcuthazardsbeenminimized?1.2.5IstheequipmentprovidedwiththeproperlyidentifiedSTART/STOPandEMERGENCYcontrolsthatarepositionedforsafeoperationwithouthesitation,orlossoftime,andwithoutambiguity?1.2.6IstheequipmentprovidedwithaclearlyidentifiedmeanstosecurelyisolateitfromALLenergysources?1.3ERGONOMICS1.3.1Havetheworkstations,workplace,orequipmentbeenconstructedsothatneedforstooping,bendingstretching,over-reachingandworkingover-headduringoperationhasbeeneliminatedorminimized?1.3.2Hastheneedtolift,carry,pushorpullheavyloads,orparts,beeneliminatedtotheextentpossible?1.3.3Arealldisplayscreens,dialsandSTART/STOP/EMERGENCYbuttonspositionedsothattheyarereadilyvisibleandaccessiblebytheoperatingpersonnel?1.3.4HaveVisualDisplayScreensbeenpositionedsothatinterferencefromglareisreducedtotheminimum?1.3.5Haveworkstationsbeendesignedandequippedsothattheoperatorcanadoptacomfortableposition?(Thatis,abletostand,orchangepositionandsitupright,angleatelbowsandknees90°,feetonfloor.)1.3.6DoestheoperationofthisequipmentincreasetheriskofUpperLimbDisorder;forexample,repetitivetasks,handlingoperations,machinepacedworkandprolongedoperation?1.4OCCUPATIONALHEALTH1.4.1Haveallhealthrisksarisingfromthegases,liquids,dusts,mists,biologicalhazardsorvaporsusedby,containedinoremittedbythisequipmentbeenassessed?Havethehealthrisksbeeneliminatedorareadequateengineeringcontrolsutilizedtominimizetherisks?1.4.2HasadequateRPE(RespiratoryProtectiveEquipment)beenspecifiedintheOperatingProcedures?1.4.3HastheneedforanOccupationalHealthMonitoringProgrammebeenassessed?HasaMonitoringProgrammebeenscheduled?1.4.4HavetheOperatingProceduresbeenreviewedtotakeintoaccountanyadditional“healthhazards”whichmayarisefromoperationormaintenanceofthisequipment?1.4.5HasadequateLEV(LocalExhaustVentilation)beeninstalled,tested,balanced,andenteredonanInspectionSchedule?1.4.6Haveadequateinspection/cleaningportsbeenprovidedonductwork?1.4.7Arerelieffacilitiesdirectedtoasafeplaceawayfromtheworkplace?1.4.8HasaNoiseSurveybeenconsideredandaNoiseCompliancePlanprepared,ifrequired?1.4.9Hasallinsulationbeenidentified?1.4.10Hasallpipework,tanks,andequipmentcontaininghazardousmaterialsbeenadequatelylabeled?2.0PROCESSSAFETY2.1PROCESSTECHNOLOGY2.1.1Areup-to-dateMaterialSafetyDataSheetsavailable?2.1.2Havethehazardouseffectsofinadvertentmixingofdifferentmaterialsbeenconsidered(thatis,hasachemicalinteractionmatrixbeenprepared/updated)?2.1.3Hastheprocessdesignbasisbeendocumentedorupdated?Hasthecontrolphilosophyandsequenceofoperationsbeendocumented?2.1.4Hastheequipmentdesignbasis(forexample,BPF’s/P&IDs)beendocumented/updated?2.1.5Havetherecommendationsfromsafetyreviews,ProcessHazardsAnalysis(PHA),HazardsandOperabilityReviews(HAZOP),CHAZOP,orothers,beenimplemented?Recordanyincompleteitems.2.1.6AreallreliefdevicesshownontheP&IDs?Arestandardmarkingsusedonthereliefdevices?Aretherelief/rupturepressuresincludedontheP&IDs?2.1.7Havethepressurereliefdevicecalculationsbeenprovided?WasDIERStechnologyutilizedtosizethepressurereliefdevicesforallpressurevessels?Doesthesizingofpressurereliefdevicesagreedwiththecalculatedsizes?Dothecalculationstakeintothedownstreampiping?2.1.8Dothereliefdevicesventtosafelocations?Iscontainmentprovidedforliquidsandsolidsreleasedfrompressurereliefdevices?2.1.9Arethereisolationvalvesthat,ifclosed,willinhibittheoperationofpressurereliefdevices?Ifyes,Operationsmustestablishcontrolplanstoinsurethattheisolationvalvescannotinhibittheoperationofthepressurereliefdevices.2.1.10AreallpressurereliefdevicesincludedinthePreventiveMaintenanceProgram?Aretheinspectionandtestingofreliefdevicesinaccordancewithlocalregulations?2.2MANAGEMENTOFCHANGE–TECHNOLOGY/MANAGEMENTOFSUBTLECHANGE2.2.1Hasamanagementofchange–technology/subtlechangedocument(forexample,ChangeofDesign-COD)beenapproved?2.2.2Hasatestauthorizationbeenapproved?2.2.3Areallactionitems,arisingfromtheCOD,thatweredeemednecessaryforstart-up,complete?2.2.4Haveallchangesmadeduringconstructionbeenrecordedandauthorized?Havehazardsevaluations(PHAs,HAZOP,orCHAZOP)beendoneonallthechangesmadeduringconstruction?2.3PROCESSHAZARDSANALYSIS2.3.1HaveprojectPHAsbeenapprovedandafinalprojectsafetyreportbeenprepared?2.3.2Areallactionitems,deemednecessarybythePHAteamforstart-up,complete?2.3.3Hastheprojectbeenapprovedas“Safetoproceedwith”bythePHAteam?2.4QUALITYASSURANCE2.4.1Havechecksandinspectionsbeenmadetoensurethatcriticalequipmentisinstalledproperlyandisconsistentwithdesignspecificationsandvendor’srecommendations(forexample,alarmandinterlock(safety&non-safety)tests;equipmentalignmentandservicetoprocessinter-connections)?2.4.2Havequalityassuranceinspectionreports,coveringfabrication,assembly,andinstallation,beencompletedinaccordancewiththeproject’squalityassuranceplanandreportsfiledwiththeequipmentanddesignbasisdocumentation?2.4.3ListspecificitemsfieldcheckedaspartofthisPre-Start-upSafetyReviewtoensurethat:Theconstructionmeetsthedesignspecifications.Theconstructionmatchesthedrawings.2.4.4Havethefollowingdocumentedbeenprovidedandapproved:Instrumentindexesandinstrumentloopdiagrams?Atabulation,includingsettings,ofinterlocks(bothsafety&non-safety)andtrips(hardwireandsoftware),processalarmsandpermissivedescriptions?As-builtdrawingscoveringP&IDs,electrical,piping,andmechanical?DatasheetsforpressureequipmentbuilttoASMEorequivalentcodes?Weldercertification?Non-destructivetest(NDT)certifications?Electricalcertificationforclassifiedareas?2.5MECHANICALINTEGRITY2.5.1Havemaintenanceproceduresbeenapproved?2.5.2Havemaintenancepersonnelbeentrained?2.5.3Havesparepartslistedbeendevelopedandenteredintothepartsorderingsoftwareprogram?Arethereadequateinventoriesofspareparts,operatingsuppliesandmaintenancematerials?2.5.3Havequalitycontrolproceduresbeenapprovedformaintenancematerialsandspareparts?2.5.4Haveinspectionsandtests,includingregulatoryrequirements)forthefollowingequipmentbeenincludedinamaintenanceschedule?Pressurevesselsandstoragetanks?Pressurereliefsystems,ventsystems,anddevices?Criticalcontrols,interlocks(bothsafety&non-safety),alarmsandinstruments?Emergencydevices(includingshutdownsystemsandisolationsystems)?Fireprotectionequipment?Pipingsystems(incl.Components,forexample,valves,excessflowvalves,expansionbellows)incriticalservice?Keyprocess-to-servicetie-ins?Electricalearthening,grounding,bonding?MCCstarters?Emergencyalarmandcommunicationsystem?Monitoringdevicesandsensors?Pumps?Liftingequipment?2.5.5Hasareliabilityengineeringanalysisbeenconsidered/completedforPSMcriticalequipment?2.5.6Istheequipmentinspectedbyanyoutsidebodyandcertificatesonfile(forexample,CEmarking,liftingequipmenttestcertificates,pressuresystemsregulations,andotheritems)?2.5.7Haveallcommissioningtestsorinspectionsbeenidentified(forexample,pressure,orleaktests,passivatingprocedures)?2.6OPERATINGPROCEDURESANDSAFEWORKPRACTICES2.6.1Havestandardoperatingproceduresbeenprepared/updatedandapproved?Dotheoperatingprocedurescover:Initialstart-up?Normalstart-up?Normaloperations?Normalshutdowns?Emergencyoperationsincludingemergencyshutdowns?Start-upafteremergencyshutdowns?Start-upfollowingturnarounds/prolongedshutdowns?Non-routineproceduresuchasequipmentclean-outsandpreparationofequipmentformaintenance?Auxiliaryequipmentoperationsincludingasexamples;LEVandVentilationSystems,Heat/CoolSkids,Water(Soft,RO,WFI,Tower,etc.)Systems,InstrumentandProcessAirSystems,WasteTreatmentSystems,Cooling(GlycolRefrigeration)Systems,SteamGeneration,andothers?Safetyandoperationalissues?Changecontrolprocedures?2.7TRAININGANDPERFORMANCE2.7.1Hasspecificprocess(orjobtask)trainingbeengiventopersonnel?2.7.2.Havetrainingrecordsbeenupdated?2.8CONTRACTORSAFETY2.8.1.Haveallcontractpersonnelbeenadequatelytrainedinappropriate:chemicalawareness,maintenance,andoperatingactivitiesandevacuationprocedures?2.9INTERLOCKSANDALARMS2.9.1Hasthealarm/interlock(safety&non-safety)beenclassifiedanddesignedbytheProjectTeam?DidtheProjectTeamincludemembersofthePHAteam?2.9.2Didthelooptestingconfirmthatthealarm/interlock(safety&non-safety)actionproved,underallconceivablefailureconditions,tobefail-safe?2.9.3.PriortothisPSSR,hasaninterlock/criticalalarmStandardOperatingProcedurefortesting,throughtothefinalelement,beenpreparedandreviewed/authorizedbyacompetentpersonforeachneworupgradedcontrolsystem?2.9.4.Foralarms/interlocks(bothsafety&non-safety)withmorethanonesoftwareorhardwarecircuit,haveallpossibleinterlockroutesbeentested?2.9.5Hasallappropriateprocesstechnologybeenupdated(forexample,interlocklists,P&IDs,logicdrawings,etc.)?2.9.6DoesyourControlSystemdocumentationadequatelyspecify:Allmajorcomponentsandtheirmodelandserialnumbers?Allcommunicationcableslayoutandconfiguration?Anyconfigurableorcustomsettingsandset-up?2.9.7Hasconsiderationbeengiventosuitablefiredetectionandpreventionsystemsfortheequipment?2.9.8Doyouhaveanappropriateproceduretoensurethatyoursoftwareisprotected(forexample,routinelyarchived,key/passwordprotected,etc.)?2.9.9Hasthesoftwarebeenproperlydocumentedandfiled(forexample,logicdrawings,schematics,sequence/batchdescriptions)?2.9.10Hasallsoftwarebeenproperlyvalidatedandtested?2.9.11Isthereverificationthattheequipmentdoesnotre-start,eitheronthere-settingofaprotectivedevicesuchasaninterlock(safety&non-safety),orthere-establishmentofpowerafteranoutage?3.0ENVIRONMENTAL3.1Areallsecondarycontainment/bondingfacilitiesadequate?3.2Areallmaterialstoragefacilitiesadequateandappropriatelylabeled?3.3Haveadequatearrangementsbeenmade,priortostart-up,fortheidentification,classification,andsafedisposalofallwastematerials?3.4Haveallmaterials,usedinthesystem,beenenteredontheAreaChemicalsInventoryList(orequivalent)?3.5AreupdatedAreaSpillProceduresavailable?3.6ArematerialUnloadingFacilitiesadequateandconstructedinaccordancewithCorporateSafety,Health,andEnvironmentalStandards?Isthereadequatecontainment(110%oftruckvolume)intheunloadingareasforbulkliquidchemicals?3.7HavetheCorporateEnvironmentalGuidelinesbeenfollowedduringthedesignstageofthisproject?3.8Haveallwastestreamsbeenidentified,quantified,analyzedandminimized?3.9ArealloftheapplicableConstruction,EnvironmentalandOperatingPermitsupto-dateandapproved?4.0CAER4.1Haveallnecessaryprecautionsbeentakentoensurethattheequipmentisnotasourceofignitiontoanyflammablematerials,irrespectiveoftheirsource?4.2Arefireprotectionfacilitiesadequateforexample,fireextinguishers,firewalls,sprinklersystems,AlarmBoxes,etc.)?4.3AreEmergencyEscapeRoutes,includingladders,adequateandproperlysignposted?4.4Isemergencylightingadequate?4.5IssufficientRespiratoryProtectiveEquipment,suchasEscapeSetsorSelf-ContainedBreathingApparatus(SCBA)available?4.6HaveEmergencyProceduresbeenpreparedandrelevantpersonneltrained?4.7IstheCommunityPaneladvisedofproposednewmajorprojects?5.1HasanElectricalSafetyChecklist(AcceptanceofElectricalInstallations)beencompletedbyacompetentpersonnel?5.2HastheequipmentbeenproperlyinstalledandconstructedtoCorporateguidelinesandlocallegislation,anddoesitmeetanyspecialinstallationrequirementsnotedonthemanufacturer’scertificate?5.3Hasequipmentbeendesignedandpurchasedfortheconditionsunderwhichitwilloperate(forexample,hazardousareas)?5.4Arealllivepartsadequatelyenclosedtopreventaccess?5.5Doesgroundingandbondingcomplywithcorporateandlocalstandards/legislation?5.6Havefusesorcircuitbreakersbeenprovidedwhichwillautomaticallydisconnectthesupply?5.7AreFirstAidStations,singlelinedrawingsandPPErequirementsavailableinMotorControlCenters(MCC),ElectricalControlRooms(ECR)/Sub-stations,asappropriate?5.8Haveallrelevantdocumentationanddrawings(forexample,P&IDs,SLDs,Schematics,equipmentarrangement,I/O,logic,electricalclassificationandPanelScheduledrawings)beenupdatedtoreflectthecurrentinstallation?5.9HaveallnewSub-stationBreakers,MCCisolators,startersorotherappropriateequipmentbeenregisteredontotheSiteInspectionSchedule?5.10Haveanyelectricalcircuits,maderedundantbythisinstallation,beenproperlyD&R’d?6.0FIELDVERIFICATION6.1Isthenormallightingadequatefornormalandmaintenanceoperations?6.2Isemergencylightingsufficient?6.3Areallhotandcoldsurfaces,whichmaycauseburns,intheproximityofpersonnelinsulated?6.4Areallinstruments,equipmentandpipingadequatelylabeled?6.5Isthereanyrustedand/ordamagedequipment?6.6Areswinggatesorchainsinstalledatthetopofladdersand/oronaccessplatforms?6.7Arethereanygapsbetweenplatformsandequipmentthatcouldcreateafoothazard?6.8Isequipmentandplatformaccessadequate?6.9Dosafetyshowers/eyewashstationscreateahazardtopersonnel(slips),potentialforcontaminationofproduct(entrytoequipment)oringresstoelectricalequipment?6.10Aresafetyshowersandeyewashstationsadequatelymarkedandreadilyvisible?Istheaccesstothesafetyshowersandeyewashstationsuninhibited?6.11Areallpipelineslabeled?6.12Areallelectricalswitches,disconnects,MCCs,controlpanels,cables,etclabeled?6.13Isalltheequipmentclearlylabeled?Whererequiredarethematerialsandhazardsincludedonthelabeling?6.14Arewallpenetrationsadequatelysealed?6.15Areelectricalconduitssealedinaccordancewithcoderequirements?6.16Areevacuationroutesclearlymarked?6.17Arefireextinguishersinstalledproperly?6.18Hastherequiredsignagebeenposted?6.19Areemergencystopsprovidedwherethereisapotentialforentrapmentorexposure?6.20Hasallscaffoldingandconstructionequipmentbeenremoved?Ishousekeepingacceptable?6.21Isallrequiredequipmentguardinginstalled6.22DoesalltheapplicableequipmenthavetherequiredCEmarkingdisplayed?DoesalltheapplicableequipmenthavetherequiredULlisting/labeling?6.23Havenoise-monitoringevaluationsbeencompleted?Havesignsbeenpostedwherenoiselevelsexcess85dB?Areear-plugsavailablenearareasexceeding85dB?

PSSRChecklistExampleA-3ATTACHMENTA-PROCESSPRE-STARTUPSAFETYREVIEWCHECKLISTAREAORPLANTUNDERREVIEW:DATE:LISTOFPSSRTEAMMEMBERS:Instructionsforusingthisform:1.ReviewtheentirechecklistandmarkacheckincolumnAtoindicateanitemorareatobeincludedinthereview.2.Ifthereareissuestoberesolvedaftertheinitialreview,completeAttachmentB-PSSRPotentialIssue–FindingForm3.ForeachitemorareawithacheckincolumnA,placeacheckincolumnBwhentheitemorareahasbeensatisfactorilyreviewedorapotentialproblemhasbeenresolved.ColumnAIncludeColumnBCompletedCategory/PSSRItemtoEvaluateLocationandlayoutSiteConditionsDrainageFloodcontrol/protectionPrevailingwindAirorwaterpollutionexposuresOthersiteconditionsrequiringattentionSoilprotectioninstorage,materialshandling