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Cranes第一页,共三十九页。1OSHAOfficeofTraining&EducationMajorCausesofCraneAccidents
ContactwithpowerlinesOverturnsFallsMechanicalfailures第二页,共三十九页。2OSHAOfficeofTraining&EducationInstability
–unsecuredload,loadcapacityexceeded,orgroundnotlevelortoosoftLackofcommunication-thepointofoperationisadistancefromthecraneoperatorornotinfullviewoftheoperatorLackoftrainingInadequatemaintenanceorinspectionHowDoAccidentsOccur?
第三页,共三十九页。3OSHAOfficeofTraining&EducationWhoisatRiskOperatorsPersonsatCraneSite第四页,共三十九页。4OSHAOfficeofTraining&EducationDefinitionsCrane–ConsistsofarotatingstructureforliftingandloweringhorizontallyonrubbertiresorcrawlertreadsHoist-Usedtoliftandlowerload.Boom–Aninclinedspar,strut,orotherlongmembersupportingthehoistingtackleBoomstops–AdeviceusedtolimittheangleoftheboomatitshighestpositionBrake–TosloworstopmotionbyfrictionorpowerBlock–Sheavesorgroovedpulleysinaframewithhook,eyeandstrapJib–Extensionattachedtotheboompointtoprovideaddedboomlengthforliftingspecifiedloads.第五页,共三十九页。5OSHAOfficeofTraining&EducationCraneParts第六页,共三十九页。6OSHAOfficeofTraining&EducationTypesofCranes
MobileHydraulicOverheadGantryTower第七页,共三十九页。7OSHAOfficeofTraining&EducationImproperloadratingExcessivespeedsNohandsignalsInadequateinspectionandmaintenanceUnguardedpartsUnguardedswingradiusCraneHazardsWorkingtooclosetopowerlinesImproperexhaustsystemShatteredwindowsNosteps/guardrailswalkwaysNoboomangleindicatorNotusingoutriggers第八页,共三十九页。8OSHAOfficeofTraining&EducationPlanningBeforeStart-UpLevelthecraneandensuresupportsurfaceisfirmandabletosupporttheloadContactpowerlineownersanddetermineprecautions.Knowthelocationandvoltageofoverheadpowerlines.Knowthebasiccranecapacities,limitations,andjobsiterestrictions,suchasthelocationofpowerlines,unstablesoil,orhighwinds.Makeotherpersonnelawareofhoistingactivities.Barricadeareaswithinswingradius.Ensurepropermaintenanceandinspections.Determinesafeareastostorematerialsandplacemachinery.第九页,共三十九页。9OSHAOfficeofTraining&EducationCompetentPersonThecompetentpersonmustinspectallmachineryandequipmentpriortoeachuse,andduringuse,tomakesureitisinsafeoperatingcondition.Ifitneedsfixing,takeitoutofserviceanddon’tuseituntilitisfixedBrokenTrack第十页,共三十九页。10OSHAOfficeofTraining&EducationLoadCapacity-Speed-WarningsMakesurethecraneoperatorcanseethe:RatedLoadCapacitiesOperatingSpeedsSpecialHazardWarningorInstructionLoadRatingChart第十一页,共三十九页。11OSHAOfficeofTraining&EducationKnowtheWeightoftheLoadRefertoshippingticketorotherdocumentationEnsureliftcalculationsarecorrectEnsureloadiswithinloadchartratingforboomlengthandloadradiusofcraneCraneisratedbythemaximumweightitwillliftataminimumradiusandminimumboomlength–thefurtherfromitscenterpoint,thelessitwilllift第十二页,共三十九页。12OSHAOfficeofTraining&EducationLoadLimitingFactorsNotlevelWindSideloadsOnitswheelsLiftingoverthesideUseofextensions,jibsandotherattachmentsLimitsofwirerope,slingsandliftingdevices第十三页,共三十九页。13OSHAOfficeofTraining&EducationMobileCranes–
LiftingPrinciplesCenterofGravityLeverageStabilityStructuralIntegrity第十四页,共三十九页。14OSHAOfficeofTraining&EducationLoadExample–
30toncraneWilllift60,000poundsat10feetfromthecenterpinofthecraneBasedonlevelsurface,nowind,andoutriggersfullyextendedAt25feetfromthecenterpinwithan80footboom,thecapacityisonly14,950poundsAt74feetfromthecenterpin,thecapacityisonly4,800pounds第十五页,共三十九页。15OSHAOfficeofTraining&EducationImproperLoadImproperloadsorspeedscanresultinthetippingofthecrane第十六页,共三十九页。16OSHAOfficeofTraining&EducationImproperLoad第十七页,共三十九页。17OSHAOfficeofTraining&EducationImproperLoad第十八页,共三十九页。18OSHAOfficeofTraining&EducationStayclearfrompowerlinesatleast10feet
PowerLines第十九页,共三十九页。19OSHAOfficeofTraining&EducationAnillustrationofthesignalsmustbepostedatthejobsiteHandSignals第二十页,共三十九页。20OSHAOfficeofTraining&EducationGuardMovingPartsUnguardedChainDriveGuardmovingpartssuchasgearsorbelts第二十一页,共三十九页。21OSHAOfficeofTraining&EducationSwingRadiusSwingRadiusStayoutoftheswingradiusofthecrane–Makesuretherearebarrierguardsshowingswingradius第二十二页,共三十九页。22OSHAOfficeofTraining&EducationOperatorVisibilityBrokenWindowMakesurebrokenwindowsorotherobstructionsdonotpreventtheoperatorfromseeing第二十三页,共三十九页。23OSHAOfficeofTraining&EducationLaddersLadderUseladderstogettotheupperportionofthecab第二十四页,共三十九页。24OSHAOfficeofTraining&EducationGuardrailsRunwaysandstepsneedtohaveguardrails,handholdsandslipresistantsurfaces第二十五页,共三十九页。25OSHAOfficeofTraining&EducationSuspendedLoads
Don’tstandundersuspendedloads第二十六页,共三十九页。26OSHAOfficeofTraining&EducationBoomAngleIndicatorAboomangleindicatormustbeonthecrane第二十七页,共三十九页。27OSHAOfficeofTraining&Education
SupportingSurfaceCranesmustbeonafirmsupportingsurfaceandlevelwithin1percent第二十八页,共三十九页。28OSHAOfficeofTraining&EducationThegroovesmustbesmoothandfreefromsurfacedefectswhichcouldcauseropedamageSheaves第二十九页,共三十九页。29OSHAOfficeofTraining&EducationRiggingEquipmentSlingsTypesofslingsincludealloysteelchain,wirerope,metalmesh,naturalorsyntheticfiberrope,andsyntheticweb.ChainWireropeMetalmeshSynthetic第三十页,共三十九页。30OSHAOfficeofTraining&EducationAnnualInspectionsInspectionofthehoistingmachinerymustbemadebyacompetentpersonTheemployermustmaintainarecordoftheseinspectionsCranewasn’tinspectedandtippedover第三十一页,共三十九页。31OSHAOfficeofTraining&EducationWhattoInspectCorrectairpressureandnoleaksTiresproperlyinflatedClearancefortailswingWireropewearPhysicaldamagetocraneLooseormissinghardware,nuts,orboltsFluidleaks第三十二页,共三十九页。32OSHAOfficeofTraining&EducationRemoveFromServiceImmediatelyremovedamagedordefectiveslingsfromservice第三十三页,共三十九页。33OSHAOfficeofTraining&EducationDamagedwireropeBrokenStrandsDamagedwireropemustbetakenoutofserviceCrushedRope第三十四页,共三十九页。34OSHAOfficeofTraining&Education
WornPart第三十五页,共三十九页。35OSHAOfficeofTraining&EducationConductregularinspectionsoftiresforexcessivewearordamageTireInspections第三十六页,共三十九页。36OSHAOfficeofTraining&EducationTrainingOperators:mustqualifyonspecificcrane
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