经典品质分析月报

QAMonthlyReportforMay2009xxx8Jun20091By:<JasonXiong>IncomingMaterialsPerformanceIncomingQualityOverall(LAR)8Jun20092By:<JasonXiong>IncomingMaterialsPerformanceKeySupplier’sQuality(LAR)1.智利8Jun20093By:<JasonXiong>IncomingMaterialsPerformanceKeySupplier’sQuality(LAR)2.高8Jun20094By:<JasonXiong>IncomingMaterialsPerformanceKeySupplier’sQuality(LAR)3.旭8Jun20095By:<JasonXiong>IncomingMaterialsPerformanceKeySupplier’sQuality(LAR)4.洋8Jun20096By:<JasonXiong>IncomingMaterialsPerformanceKeySupplier’sQuality(LAR)5.林8Jun20097By:<JasonXiong>IncomingMaterialsPerformanceKeySupplier’sQuality(LAR)6.奕8Jun20098By:<JasonXiong>IncomingMaterialsPerformanceKeySupplier’sQuality(LAR)7.盈8Jun20099By:<JasonXiong>IncomingMaterialsPerformanceMajorMaterialProblems8Jun200910By:<JasonXiong>StampingQualityPerformance8Jun200911By:<JasonXiong>StampingQualityPerformance8Jun200912By:<JasonXiong>StampingQualityPerformanceMajorProblems产品系列P/N.问

题描述原

因分析处

理对策责任人预计完成日期实际完成日期现

状SASSAS003CT0M装配组装时发现实物与图纸不符1).因为产品和SAS007CT0M共模,操作员没有做好自检;

2).检查员工作不认真没有认真审对图纸导致错款.1).已立即修模改善;

2).产品电镀方式规格和两款都是一样,已经更改系统为007.PMC下单补做003;

3).加强检查员的培训和督导．Jeff/Mingying.xu5/28/095/27/09已改善OK8Jun200913By:<JasonXiong>MoldingQualityPerformance8Jun200914By:<JasonXiong>MoldingQualityPerformance8Jun200915By:<JasonXiong>MoldingQualityPerformanceMajorProblems产品系列P/N.问

题描述原

因分析处

理对策责任人预计完成日期实际完成日期现

状SATASATA001H0225装配投诉生产过程是发现有益料井1).在成型有增加溢料井,溢料井断裂掉在胶壳中.1).已制品MOLDING人员进行100%挑选溢料井;

2).对溢料井进胶口位置加大,使溢料井顶出不易断裂;

3).FQC连续5批双倍抽样.fhao/mingying.xu5/24/095/22/09已改善OKRPSRPSB001啤错款为RPSB0051).MOLDING操作员装错模,没有做好自检;

2).IPQC工作不认真看错图纸测量位置错误导致错款没有发现.1).MOLDING加强操作员的责任心做好自检;

2).加强检查员的培训和督导,图纸看不清楚拿去DC处更换.fhao/mingying.xu5/29/095/27/09已改善OK8Jun200916By:<JasonXiong>AssemblyQualityPerformance8Jun200917By:<JasonXiong>AssemblyQualityPerformance8Jun200918By:<JasonXiong>AssemblyQualityPerformanceMajorProblems产品系列P/N.问

题描述原

因分析处

理对策责任人预计完成日期实际完成日期现

状AMXAA25108000

5/7/08在生产AA250108000过程中,外观全检工序发现1pc银针的Tiebar没有完全切断.剪切Tiebar的冲子钝化所至1>产线及库存品,进行100%全检;

2>修模剪切银针冲子;

3>将模具上切Ｔiebar的刀口再向下平移0.04mm,以进一步实验切Ｔiebar的效果,调机后生产线按排一名员工100%检查端子，以便验证效果;

4>ME将出具一份产品示意图,验证Tooling中的冲子的磨损效果,以便及时对冲子进行维修与更换。JOSEQIAOLING.CHEN5/14/085/14/08已完成OKSATASATA001022535/5IPQC巡检中发现SATA00102253角度超差:SPEC:-4°~+1°,ACT:-5.25°1）自动机成型SMT面不到位;

2).自动机三道成型工站工作不协调,三道工位中的每道拆弯成型不到位,导致焊锡面角度大;

3)ME及装配对焊锡面角度控制要求不很重视,1).对二台自动机的三道成型工位成型进行协调调整;

2)在调整阶段加大管控频度,以确保角度稳定;

3)经ME与QA,PE,协商,确定放宽管控到-5°~+1°三个月.如果机器依然不稳定,将改成型方式;

4)ME及装配.QA对角度加强重视管控;

5)将不良品返工。HZ,JIMEEQLZHONG5月20日5月22日已完成OK8Jun200919By:<JasonXiong>CustomerComplaint&ReturnTrendofCustomerComplaints(ByQuantity)8Jun200920By:<JasonXiong>CustomerComplaint&ReturnCustomerComplaints&ReturninDetail:SeriesP/NCustomerQAEngineerCausesAttributionIssueDescriptionRootCausesImprovementActionsPreventiveActionsStatusHDDSATA0010239AHFWDCYMaterialSATAConnectorhas“Material”makeshortbetweentwoGoldfingersTheslugwasabsorbedbetweentwofingers.1.Lengthenthemaledie0.05mm.Itensuresthatthemalediepressestheslugcompletely;

2.Applythebig-powervacuumtoabsorbtheslugscompletely;

Applytheopen-shortgaugeforallWDconnectors.Closed8Jun200921By:<JasonXiong>CustomerComplaint&ReturnTrendofCustomerComplaints(ByRate)8Jun200922By:<JasonXiong>CustomerComplaint8DReport8Jun200923By:<JasonXiong>ContributionAnalysisforCustomerComplaintsCustomerComplaint&Return8Jun200924By:<JasonXiong>CustomerComplaint&ReturnTrendofCustomerReturnRate8Jun200925By:<JasonXiong>CostofQuality8Jun200926By:<JasonXiong>CostofQuality8Jun200927By:<JasonXiong>CostofQuality8Jun200928By:<JasonXiong>CostofQuality8Jun200929By:<JasonXiong>CostofQuality8Jun200930By:<JasonXiong>

TestingTestingResultSummaryinMay20098Jun200931By:<JasonXiong>TestingTestingResultSummaryinMay20098Jun200932By:<JasonXiong>Quality&EnvironmentSystemDONEQualityimprovementcommitteesoperation

UpdatedenvironmentmanualUpdated

COP-15-1MaterialHandlingStorePackingandDeliveryProcedureUpdatedCOP-16-1RecordControlProcedureSetUpinternalAuditPlanforISO/TS16949TrainQAForCOPFileProcessAuditHitachiAuditLookforTrainCompanyofISO14001:2004

MicTaagecAuditApplyULFileTransfertoASCAULauditInternalauditONMay-20098Jun200933By:<JasonXiong>CustomerAuditNCsYear:2009Remark:NoCustomersAuditedonJanMonthCustomersAuditTimesNCsTotalNCsPICStatusFebAmphenol

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