ABB卓越的机器人控制器IRC5 介绍

1、The #1 Robot Controller 卓越的机器人控制器IRC5 Overview 简介 ABB Group 12 October 2022 | Slide 1From thefirstmicrocomputer robot controller从世界上上第一台台微电脑脑机器人人控制器器tothe 5thgeneration Robot Controller: IRC5到第5代机器人人控制器器：IRC5BuiltonestablishedABBcontrollerstrengthsMotioncontrol运动控制制Modular cabinet模块化Software软件Teachp

2、endant示教器Miscellaneous特色功能能15newpatents15项专利Life timeprofitabilityMotionControl运动控制制Worldbest MotionControl世界最佳佳的运动动控制技技术TrueMoveensures thatthe motionpath followed by therobotisthesameastheprogrammedpath regardlessoftherobotspeed在任何速速度下，始终按按照编程程路径运运动QuickMoveminimizescycletimebymaximizing accelerat

3、ionateverymoment.以最佳的的加速方方式确保保最短的的运动节节拍speedtTraditionalQuickMoveTMCycletimegainBenchmark, Sealing涂胶TrueMoveTMABBCompetitorBenchmark, PathAccuracy运动路径径精度Path deviation路径偏移ABBLess than 1 mmCompetitor XUp to 10 mmCompetitor YUp to 12 mmSeveral pathvariantsand velocitiestested by acustomer不同状况况下的客客户测试试

4、结果TestresultTrueMoveTMBenchmarks,CycleTime运动节拍拍Point-to-Point点到点Linear线性运动ABB50.42 sec50.54 secCompetitor X52.65 sec56.30 secCompetitor Y53.20 sec53.40 secSpot weldingcycle, IRB6600 (including34sprocess time)电焊节拍拍（包括括34秒焊接工工艺过程程）Materialhandlingcycle物料搬运运节拍, IRB1600ABB4.4 sCompetitor X6.7 sCompetito

5、r Y8.6 sBenchmark-CollisionDetection碰撞防护护Reaction forces during a collision in mech arm碰撞后作用于机械手臂上的反作用力2.52.01.01.50.5Force (kN)Reaction Time (sec)005No Coll. Det.Mech clutchCollision Det.Substantialreductionofcollisionforces大幅降低低碰撞力力Robotretractsautomaticallyandreleasestensionfromthetool机器人碰碰撞后自自动退

6、回回Damagetogripperandperipheralsminimized最小程度度的设备备损伤Fasterrecoveryaftercollision碰撞后快快速恢复复Noneedformechanicalclutch无需额外外的机械械设备Ata recentcustomertest onlyABB could comeupwithreliablecollisiondetection!在客户测测试中，只有ABB拥有可靠靠的碰撞撞防护Load Identification负载识别别Very accurate高精度Optimal robot performance优化机器器人运行行过程No

7、need formanualcalculation无需人工工计算“The onlyuseful loadidentification” (Germancustomer)唯一可用用的自动动负载识识别（德国客客户）ZXYXwYwZwZtXtYtBackModular cabinet模块化CabinetModuleFamily Concept模块化Frontaccessofconnectionsand parts正面电气气接口Flushsidesforreducedfloorspace平齐侧面面，节约约空间Allmodulesstackableontop of eachother所有模块块位置任任意

8、组合合202cmRemotepanel远程面板板137cm162cm97cmDualcabinet双柜式ProcessmoduleonDualcabinet双柜式+过程柜Singlecabinet单柜式ProcessmoduleonSinglecabinet单柜式+过程柜Distributability可扩展Placemodules where theyfit best将模块放放置在最最合适的的地方save floor space节约空间间optimizecost降低成本本Upto75m (std10or30)Upto75m(std2,4,30)Upto50m(std7,15,22, 30)U

9、pto75m (std15,22, 30)VersatileI/O andCommunication System通用通讯讯方式&=PanelMounted Controller面板式控控制器Controller moduleswithoutenclosure, to be mountedinany suitable enclosurebycustomer没有外壳壳的控制制模块，可放置置在客户户的任何何控制柜柜内AvailableforIRB140,340, 260,1600,2400以上型号号机器人人适用Compact andfullyintegrated solution,e.g. for

10、machine builders高度集成成化的解解决方案案，如可可集成在在机床内内SoftwareProducts软件OperatingSystem操作系统统RobotWareBasedonVxWorks.NetFrameWork基于VxWorks和.NetFrameWorkRobust非常稳定定High performance usedbyNASAintheequipmentsonMars性能卓越越VxWorks同时应用用在太空空总署的的火星探探测设备备的操作作系统中中Noviruses没有病毒毒From competitormanual:竞争对手手：容易易受到病病毒攻击击，下图图来自竞竞争

11、对手手的手册册中关于于受到病病毒攻击击时的处处理方法法PowerfulandFlexibleTheRAPIDLanguage编程语言言Modern, high-levellanguage高级编程程语言Designedfor endusers面向最终终用户Structured结构化语语言Shop floor language类似车间间操作模模式的语语言结构构Customized instructionssupport支持自定定义命令令Customerdevelopedapplicationsupport支持客户户二次开开发Errorhandling有错误处处理功能能Interrupthandli

12、ng有中断功功能Many powerful built-in functions许多内置置功能IF product = CAR THEN MakeCar;ELSE FOR num FROM 1 TO 10 DO MakeBike; ENDFORENDIFABB 的高级语言结构 IF r1 = 0 THEN GOTO L1 CALL sub1 GOTO L3L1: r1 = 10L2: CALL sub2 SUB r1, 1 IF r1 0 THEN GOTO L2L3:Competitor 竞争对手使用的是低级语言XXXXXXYYYYYYZZZZZZRobotStudio-Online基于PC

13、的操作软软件Install andconfigurethe robot controllertoyourneeds根据您的的需要安安装和配配置机器器人的控控制器SetupanddownloadRobotWaresystems配置和安安装RobotWareEasy andcontrolled changeofsystemparameters十分简便便的更改改系统参参数Monitor I/Osignals监控I/O信号BasicRAPIDediting基本编程程语言编编辑Managingproduction data管理生产产数据Recordevents记录事件件Backupand restore

14、controllerdata备份和恢恢复数据据RemoteAccess可远程接接入VirtualRobotTMTechnology虚拟机器器人技术术-RobotStudioVirtualRobotisanexactcopyoftherealcontrollerVirtualRobot是现实机器器人控制制器的精精确拷贝贝Robotprogramsandconfigurationparameterscaneasily betransferredbetweenrobotsand PC机器人程程序和配配置参数数可以在在机器人人和电脑脑直接方方便地传传输VirtualRobotTM Technology

15、 True Offline Simulation 虚拟机器人技术 完全真实的离线仿真RobotStudio-完全离线线仿真RobotStudioWelcometoRobotStudioBuildYour StationCreatePathsCreatea ProgramWhatsnewinRobotStudioNewGraphicsEngineMultiMoveand Multiple ControllersEasierToUseTask orientedFlexPendant示教器ABBOperatorConceptTheFlexPendantandRobotStudioOnlinework

16、 together示教器和和RobotStudioOnline协同工作作Same accessibilityofdataonFlexPendantasonRobotStudioOnline可同样操操作控制制器内数数据Selectthe optimaltoolforeachtask不同的应应用对象象RobotStudioOnlinebenefit examples:Remoteaccess远程介入入Overview(largescreen)Text entry (keyboard)文本编辑辑FlexPendantbenefit examples:Portability便携式Safetyfeatu

17、res安全性Jogging摇杆操作作Positionteaching位置示教教机器人示示教器比比较_ABB彩色、触触摸屏设设计（中、英英文互换换）仿Windows操作界面面会使用电电脑的您您，同样样能轻易易掌握操操作以人为本本的设计计，告别繁复复的按钮钮操作三维操纵纵杆使用简易易、方便便、快捷捷ABB机器人示示教器FlexPendant示教器3Djoystick(patented)3D摇杆Largecolourtouchscreen彩色大触触摸屏14languages, includingfull Asian charactersupport支持14国语言User AuthorizationS

18、ystem,allowingdifferentaccess levelsfordifferent usergroups可配置不不同的访访问权限限Rightandleft-handedsupport支持左右右手设置置Harshenvironmentprotected恶劣环境境防护Only8hardkeys(4customizable)只有8个按钮（包括4个自定义义按钮）Competitorsatleast30-40竞争对手手至少有有30-40个按钮CustomizableUserInterface自定义用用户界面面Ability to build customapplicationswithfu

19、ll useofgraphicsandcontrollerinformation可以开发发客户自自定义的的应用界界面Offline development support支持离线线开发Notanymoreaprogrammingunit only, butalso an operator panel!不在局限限于编程程功能，可以作作为操作作面板使使用ExtensiveProcessSupport,Software& Hardware-专用应用用软件包包ABB开发各种种专用的的应用操操作界面面Miscellaneous特色功能能Electronic Position Switches电子位置置开

20、关Replacingmechanicalswitches替代机械械开关Fullyintegrated in cabinet完全集成成在控制制柜内Maintenancefree免维护Increasedflexibility柔性Easiertoset up安装配置置简便Easiertoreplacearobotinproduction更换机器器人简便便Enablingmore compactmechanicalunits节省更多多空间给给其它机机械单元元No more cams 无需机械开关XSafeMove NextGenerationRobotSafety下一代机机器人安安全系统统Enabli

21、ngnewleancell concepts新颖的精精益概念念More compactcells更精简的的单元EnablingHuman Robot cooperation使人机协协作成为为现实SafetyCertified安全认证证!?Whocares? Youshould!您应该关关注！UL1740 andISO10218are Robot SafetyStandards机器人安安全标准准UL1740 andISO10218ABBrobots aresubject toindependentinspectionsbycertifiedbodies ABB机器人拥拥有独立立认证机机构的认认证Most competitors donothave UL certificate大多数竞竞争对手手没有UL认证Most competitors do onlyselfassessment forISO10218大多数竞竞争对手手只有ISO10218的自我鉴鉴定PickMaster3&5拾料和堆堆垛大师师Ease of usesoftwareforPicking,PackingandPalletizingapplications便捷的应应用软件件，应用用于拾料料、装箱箱和堆垛垛Flexiblesolutions柔性解决决方案Sav