kissSoft齿轮计算书中文翻译

1、KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulginKISSsoftRe

2、port26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSso

3、ftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulginKISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoft-Release10-2008FKISSsoftevaluation评估File文件Name名称：SUBWAY-2-SCChangedby:2159on:26.11.2

4、009at:08:33:04Importanthint重要提示：Atleastonewarninghasoccurredduringthecalculation计算过程中至少已出现一次警告:1-Notice通矢口:Gear齿轮2:MeasuringtheBasetangentlengthiscritical,itisbettertousemeasurementoverrolls测量公法线长度是很重要的，最好是使用量棒间距！CALCULATIONOFAHELICALGEARPAIR斜齿轮副计算Drawingorarticlenumber图号或件号:Gear齿轮1:0.000.0Material材

5、质Gear齿轮Material材质Gear齿轮1:(OwnGear齿轮2:(OwnCalculation-methodISO6336:2006MethodB计算方法ISO6336：2006方法Bgear齿轮1-GEAR齿轮2Power功率(kW)P300.000Speed速度(1/min)n3400.0442.0Torque扭矩(Nm)T842.66481.4Applicationfactor使用系数KA1.25Requiredservicelife所需的服务寿命H175000.00Gear齿轮driving主动(+)/driven被动(-)+一1.TOOTHGEOMETRYANDMATERI

6、AL齿轮几何参数和材质(GeometrycalculationaccordingISO21771按ISO21771进行几何计算)GEAR1GEAR2Centredistance中心距(mm)a362.000Centredistancetolerance中心距公差ISO286Measurejs7Normalmodule(mm)法向模数mn6.0000Pressureangleatnormalsection法向压力角（？alfn20.0000Helixangleatreferencediameter分度圆螺旋角（?beta20.0000Numberofteeth齿数z13100Facewidth(

7、mm)齿宽b90.0090.00Helix旋向left左right右Accuracygrade精度等级Q-ISO1328标准66Insidediameter(mm)内径di0.000.00Insidediameterofrim(mm)齿圈内径dbi0.000.00input)17NiCrMo6-4,Case-carburizedsteel,case-hardened渗碳表面硬化J=12mmHRC28J=12mm=30HRCJominy顶端淬火input)17NiCrMo6-4,Case-carburizedsteel,case-hardenedJ=12mmHRC28J=12mm=30HRCJo

8、miny顶端淬火gear1GEAR2Surfacehardness表面硬度HRC60HRC60MaterialtreatmentaccordingtoISO6336:Normal(LifefaktorsZNTandYNT=085)按ISO6336对材料进行处理：正火处理（寿命系数ZNT和YNT=0.85）Fatiguestr.toothroottension齿根疲劳强度(N/mm?sigFlim500.00500.00Fatiguestr.Hertzianstress赫兹应力疲劳强度(N/mm?sigHlim1500.001500.00Tensilestrength抗拉强度(N/mm?Rm12

9、00.001200.00Yieldpoint屈服点(N/mm?Rp850.00850.00Youngsmodulus弹性模量(N/mm?E2060002060001Poissonsratio泊松比ny0.3000.300Averageroughness,Ra,toothflank平均粗糙度，齿面(祄)RAH0.600.60Meanroughnessheight,Rz,flank峰谷平均值，齿面(祄)RZH4.804.80Meanroughnessheight,Rz,root峰谷平均值，齿根(祄)RZF20.0020.00Toolorreferenceprofileofgear1齿轮1的刀具参数

10、：ReferenceProfile1.25/0.25/1.0JISAddendumfactor齿顶高系数haP*1.000Dedendumcoefficient齿根高系数hfP*1.250Tipradiusfactor刀尖圆弧半径系数rhoaP*0.000Rootradiusfactor木艮圆半径系数rhofP*0.250Tipformheightcoefficient齿廓系数hFaP*0.000Protuberanceheightfactor凸角系数hprP*0.000Protuberanceangle凸角角度alfprP0.000RampanglealfKP0.000nottoppingT

11、oolorreferenceprofileofgear2齿轮2的刀具参数:ReferenceProfile1.25/0.25/1.0JISAddendumfactor齿顶高系数haP*1.000Dedendumcoefficient齿根高系数hfP*1.250Tipradiusfactor刀尖圆弧半径系数rhoaP*0.000Rootradiusfactor木艮圆半径系数rhofP*0.250Tipformheightcoefficient齿廓系数hFaP*0.000Protuberanceheightfactor凸角系数hprP*0.000Protuberanceangle凸角角度alfpr

12、P0.000RampanglealfKP0.000nottoppingSumofreferenceprofilegears:Dedendumreferenceprofile(module)hfP*1.2501.250ToothrootradiusRfile(module)rofP*0.2500.250AddendumReferenceprofile(module)haP*1.0001.000Protuberanceheight(module)hprP*0.0000.000Protuberanceangle(?alfprP0.0000000Bucklingrootflankhei

13、ght(module)hFaP*0.0000.000Bucklingrootflankangle(?alfKP0.0000000Typeofprofilemodification:修形类型forhighloadcapacitygearboxe用于承载能力高的齿轮箱Tiprelief齿顶修缘(祄)Ca21.0026.00Typeoflubrication润滑方式oilbathlubrication油池润滑Typeofoil滑油类型Oil润滑油：ISOVG320Lubricantbase润滑剂基油Mineral-oilbase矿物油基Kinem.viscosityoilat40癈40C时动粘度(m

14、m?s)nu40320.00Kinem.viscosityoilat100癈100C时动粘度(mm?s)nu10022.00GEAR2Overalltransmissionratio总传动比itotGearratio齿轮速比uTransversemodule(mm)端面模数mtPressureangleatPitchcircleGEAR2Overalltransmissionratio总传动比itotGearratio齿轮速比uTransversemodule(mm)端面模数mtPressureangleatPitchcircle节圆压力角(?alftWorkingtransversepres

15、sureangle有效端面压力角(?alfwtalfwt.e/iWorkingpressureangleatnormalsection法向有效压力角(?alfwnHelixangleatoperatingpitchdiameter工作节圆直径的螺旋角(?betaw-7.6927.6926.38521.687/21.66421.17321.67520.472Basehelixangle基圆螺旋角(？betabReferencecentredistance分度圆中心距(mm)adSumoftheAddendummodification齿顶高变动和SummexiProfileshiftcoeffic

16、ient齿廓变位系数xTooththickness齿厚(Arc圆弧)(module模数)sn*20.06318.747360.7560.20960.13301.66760.07661.6266Specificdensityat15癈15C时的比重(kg/dm?roOil0.900Oiltemperature(癈)油温TS70.000ambienttemperature(癈)环境温度TU20.000GEAR齿轮1KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.

17、November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulginKISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November20

18、09,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulgi

19、nKISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:112kbssoftUkula&QH(ornMhilMdtnlsnkbssoftUkula&QH(ornMhilMdtnlsnKISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtnlsnkbssoftUkula&QH(ornMhilMdtnlsnKISSsoftReport26.November2

20、009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11kbssoftUkula&QH(ornMhilMdtulginkbssoftUkula&QH(ornMhilMdtulginKISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:

21、11KISSsoftReport26.November2009,08:34:11GEAR1GEAR2-GEAR1GEAR2-20301.8Modificationoftipdiam.齿顶圆直径修正(mm)k-0.014-0.014Referencediameter分度圆直径(mm)d83.006638.507Basediameter基圆直径(mm)dB77.403595.404Tipdiameter齿顶圆直径(mm)da96.574651.398(mm)da.e/i96.574/96.564651.398/651.388Tipdiameterallowances齿顶圆直径误差(mm)Ada.e

22、/i0.00C)/-0.0100.000/-0.010Tipchamfer/tiprounding齿顶倒角/圆角(mm)hK0.0000.000Tipformcircle(mm)dFa96.574651.398(mm)dFa.e/i96.574/96.564651.398/651.388Operatingpitchdiameter工作节径(mm)dw83.292640.708(mm)dw.e/i83.299/83.285640.758/640.658Rootdiameter根圆直径(mm)df69.602624.426GeneratingProfileshiftcoefficientxE.e/

23、i0.1170/0.10780.0366/0.0183ManufacturedrootdiameterwithxE(mm)df.e/i69.410/69.300623.946/623.726Theoreticaltipclearence理论齿顶间隙(mm)c1.5001.500Effectivetipclearence有效齿轮顶间隙(mm)ce/i1.884/1.7121.684/1.568Activerootdiameter有效根圆直径(mm)dNf77.468631.238(mm)dNf.e/i77.476/77.462631.295/631.187Rootformdiameter渐开线起

24、始点直径（mm）dFf77.403627.180(mm)dFfe/i77.403/77.403626.763/626.573Reserve(dNf-dFf)/2储备(mm)cF.e/i0.037/0.0302.361/2.212Addendum齿顶高(mm)ha6.7846.446(mm)ha.e/i6.784/6.7796.446/6.441Dedendum齿根高(mm)hf6.7027.040(mm)hf.e/i6.798/6.8537.281/7.390RollangleatdFa(?dFa处展开角度xsidFa.e/i42.750/42.73825.426/25.424Rollangl

25、etodNa(?dNa处展开角度xsidNa.e/i42.750/42.73825.426/25.424RollangletodNf(?dNf处展开角度xsidNf.e/i2.490/2.24420.192/20.160RollangleatdFf(?dFf处展开角度xsidFf.e/i0.029/0.02918.839/18780Toothdepth齿深(mm)H13.48613.486Virtualgearno.ofteeth当量齿轮齿数zn15.428118.676NormalTooththicknessatTipcyl.(mm)san3.6434.855齿顶圆法向齿厚（mm）san.e

26、/i3.569/3.5174.681/4.595NormalToothspaceasTipcylinder(mm)efn0.0004.287齿顶圆法向齿距（mm）efn.e/i0.000./0.0004.313/4.325Max.slidingspeedattip齿顶处最大滑动速度(m/s)vga5.4295.548Specificslidingatthetip齿顶单位滑动比zetaa0.5280.907Specificslidingattheroot齿根单位滑动比zetaf-9784-1119Slidingfactorontip齿顶处滑动系数Kga0.3660.374Slidingfacto

27、ronroot齿根处滑动系数Kgf-0374-0.366Pitch节距(mm)pt20.059Basepitch基圆节径(mm)pbt18.705Transversepitchoncontact-path啮合线上的端面节径(mm)pet18.705Leadheight(mm)pz716.4615511.239Axialpitch轴向节径(mm)px55112Lengthofpathofcontact啮合线长度(mm)ga,e/i27.284(27361/27.186)LengthT1-A,T2-A(mm)T1-A,T2-A长度T1A,T2A1.593(1.515/1.682)132.111(1

28、32.111/132.099)LengthT1-B(mm)T1-B长度T1B,T2B10.171(10.171/10.163)123.533(123.456/123.618)LengthT1-C(mm)T1-C长度T1C,T2C15.382(15.373/15.391)118.322(118.254/118.390)LengthT1-D(mm)T1-D长度T1D,T2D20.298(20.221/20.387)113.406(113.406/113.394)LengthT1-E(mm)T1-E长度TIE,T2E28.876(28.876/28.868)104.828(104.750/104.9

29、13)LengthT1-T2(mm)T1-T2长度T1T2133.704(133.627/133.781)DiameterofsinglecontactpointB(mm)单啮合线B的直径d-B80.031(80.031/80.027)644.630(644.571/644.695)DiameterofsinglecontactpointD(mm)单啮合线D的直径d-D87.402(87.331/87.485)637.142(637.142/637.133)Addendumcontactratio齿顶高接触比eps0.721(0.722/0.721)0.737(0.741/0.733)Mini

30、mallengthofcontactline啮合线最小长度(mm)Lmin127.068Transversecontactratio端面接触比epsa1.459Transversecontactratio,effective有效端面接触比epsal.e/m/i1.463/1.458/1.453Overlapratio重叠比epsb1.633Totalcontactratio总接触比eps_g3.092Totalcontactratio,effective有效总接触比epsg.e/m/i3.096/3.091/3.0862.FACTORSOFGENERALINFLUENCE通用影响系数Nomin

31、alcircum.forceatpitchcircle(N)节圆的公称圆周力Ft3KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11KISSsoftReport26.November2009,08:34:11 #KISSsoftReport26.November2009,08:34:11Chordaltooththickness(nobacklash)弧齿厚(无侧隙)(mm)sn9.9879.759Actualchor

32、daltooththickness实际弧齿厚(mm)sn.e/i9.917/9.8779.584/9.504Chordalheightfromda.m弧齿高(mm)ha7.0486.476Tooththickness(Arc)齿厚(mm)sn10.0069.760(mm)sn.e/i9.936/9.8969.585/9.505Coordinategamma(pointofhighesttemp.)Gamma-0.624Highestcontacttemp最大接触温度(癈)theB197.84Flashfactor闪温系数XM50.002Geometry-factor几何系数XBCoordina

33、tegamma(pointofhighesttemp.)Gamma-0.624Highestcontacttemp最大接触温度(癈)theB197.84Flashfactor闪温系数XM50.002Geometry-factor几何系数XB0.482Distributionfactor分配系数XGam0.419Coefficientoffriction摩擦系数mymy0.098Requiredsafety规定的安全系数SBmin2.000Safetycoefficientforscuffing(flash-temp)胶合安全系数(闪温)SB2.609Integraltemperature-cr

34、iteria积分温度法(DIN3990)Toothmasstemperature质量温度(癈)theM-CtheM-C=theoil+XS*0.7O*theflainttheflaintIntegralscuffingtemperature积分胶合温度(癈)theSintFlashfactor闪温系数XMContactratiofactor接触比系数XepsMeancoefficientoffriction平均摩擦系数mymGeometry-factor几何系数XBEMeshingfactor啮合系数XQTiprelief-factor齿顶修缘系数XCaIntegral-toothflankt

35、emperature齿面积分温度(癈)theintRequiredsafety规定的安全系数SSminSafetycoefficientforscuffing(intg.-temp.)胶合安全系数(积分温度法)SSintSafetyreferringtotransferedtorqueSSL传递扭矩的安全系数6.TOOTHTHICKNESSDIMENSIONS齿厚尺寸84.7721.10403.5950.0020.2970.0510.3411.0001.075116.421.8003.4677.187Tooththicknesstolerance齿厚公差Tooththicknessallowa

36、nce(normalsection)齿厚误差(法向)As.e/iGEAR1-DIN3967cd25(mm)-0.070/一0110GEAR2-DIN3967cd25一0175/一0255Noofteethoverwhichtomeasure跨测齿数kBasetangentlength(span)(nobacklash)公法线(无侧隙)(mm)WkActualbasetangentlength(span)实际公法线(mm)Wk.e/iDiameterofcontactpoint接触点直径(mm)dMWk.m2.00028.41928.353/28.31681.92114.000249.46924

37、9.305/249.230640.486Theor.ball/rollerdiameter量球理论直径(mm)Actualball/rollerdiameter量球实际直径(mm)Theor.dim.centretoball(mm)MrK50.245Actualdimensioncentretoball(mm)MrK.e/iDiameterofcontactpoint接触点的直径(mm)Theor.dimensionovertwoballs量球理论尺寸(mm)Actualdimensionoverballs量球实际间距(mm)Actualdimensionoverrolls(mm)MdR.e/

38、iActualdimensionsover3rolls(mm)Md3R.e/iDM10.884DMeff11.000327.28750.176/50.136327.059/dMMr.m84.598MdK99.838MdK.e/i99.700/99.621100.352/100.272654.118100.352/100.2720.000/10.10410.500326.954639.808654.575654.118/653.909/653.9090.000AxialDistanceWithoutBacklash无侧隙的轴向距离(mm)aControl.e/i361.672/361.511Ba

39、cklashfreecentre-distance,Tolerances(mm)jta-0.328/-0.489Centredistancedeviation中心距偏差(mm)Aa.e/i0.029/-0.029CircumferentialbacklashfromAaAa导致的圆周侧隙(mm)jt_Aa.e/i0.023/-0.023Radialclearance径向间隙(mm)jr0.517/0.299Circumferentialbacklash(transversesection)圆周侧隙(mm)jt0.412/0.239Normalbacklash法向侧隙(mm)jn0.364/0.

40、211TOLERANCES公差GEAR1GEAR2AccordingISO1328:按照ISO1328：12.0011.00Cumulativecircularpitcherroroverz/8pitches跨z/8个节距测的累计周节误差（祄）Fpz/89.0028.00Profiledeviation齿廓偏差（祄）ffa10.0015.00Profileangulardeviation齿廓角度偏差（祄）fHa8.5012.0011.00Cumulativecircularpitcherroroverz/8pitches跨z/8个节距测的累计周节误差（祄）Fpz/89.0028.00Profi

41、ledeviation齿廓偏差（祄）ffa10.0015.00Profileangulardeviation齿廓角度偏差（祄）fHa8.5012.00Profiletotaldeviation齿廓总偏差（祄）Fa13.0019.00Helixformdeviation螺旋线形状偏差（祄）ffb12.0014.00Helixslopedeviation螺旋线斜度偏差（祄）fHb12.0014.00Toothhelixdeviation轮齿螺旋线偏差（祄）Fb17.0019.009.00fpb8.50Total28.00Accuracygrade精度等级Q-ISO1328Singlenormalp

42、itchdeviation单法向节线偏差（祄）fptSinglepitchdeviation单节线偏差（祄）cumulativepitchdeviation总累计周节偏差（祄）FpRunouttolerance跳动公差（祄）FrTotalradialcompositetolerance径向度量中心距总公差（祄）FiTooth-to-toothradialcompositetolerance径向齿度量中心距公差（祄）fi22.00Totaltangentialcompositedeviation切向度量中心距总偏差（祄）Fi41.00Tooth-to-toothtangentialcomposi

43、tedeviation切向齿度量中心距偏差（祄）fi13.0022.0044.0022.0077.0017.0060.0048.0070.00Toleranceforalignmentofaxes（recommendationacc.ISO/TR10064,Quality轴线找正公差（建议按ISO/TR10064）6）质量6级Maximumvaluefordeviationerrorofaxis轴线最大偏差值（祄）fSigbet17.97Maximumvalueforinclinationerrorofaxes（祄）轴线最大斜度误差值fSigdel35.93ADDITIONALDATA补充参数

44、TorsionalStiffness扭转刚度（MNm/rad）crMediumcoef.offriction（acc.Niemann）平均摩擦系数mumWearslidingcoef.byNiemannNiemannTorsionalStiffness扭转刚度（MNm/rad）crMediumcoef.offriction（acc.Niemann）平均摩擦系数mumWearslidingcoef.byNiemannNiemann滑动磨损系数zetwPowerlossfromgearload（kW）齿轮载荷引起的功率损失PVZ（Meshingefficiency（%）啮合效率Weight（g）重量Inertia（Systemreferencedtowheel1）calculationwithoutconsiderationofsinglegears单个齿轮（da+df）/2.di）System系统（da+df）/2.di）2.399.189）136.80.0461.