产品开发流程及控制ppt课件

1、公司引见 COMPANY PROFILE.烟台润蚨祥油封YANTAI RFX OIL SEAL CO.,LTD.公司概略Overview of Company烟台润蚨祥油封成立于2000年,是集橡胶油封、PTFE油封、高压油封等产品的研发、制造于一体的专业化公司,年设计消费才干密封件8000万件、聚氨酯制品1000万件。 公司拥有减震器油封、发动机油封、气门油封、传动系统油封、车桥油封、转向系统油封、轴承油封、液压缸油封共八个系列产品1700多种规格。 Yantai RFX Oil Seal Co., Ltd. was founded in 2000 specialized in rubber

2、 seals, PTFE seals, high pressure seals with designing, developing and producing all in one. The annual production capability reach to 80 million pieces of sealing product and 10 million pieces of PU product.RFXs products vary from eight series including oil seal for shock absorber, engine, valve st

3、em, transmission system, axle , steering system, bearing and PU product for hydraulic cylinder with more than 1700 different products. .地理位置 Location座落于胶东半岛美丽的梨乡山东莱阳，距烟台、青岛空港各约90km，交通便利。RFX is located in Laiyang city, which is respectively 90 km away from Yantai and Qingdao airport with convenient t

4、ransportation.成立 Established In 2000员工 Employees 480工程技术人员 Engineers 50占地面积 Occupied Land 27482 m 总建筑面积 Building Area 13380 m 固定资产 Fixed Assets Over 6M USD润蚨祥公司的根本情况General Information for RFX.润蚨祥公司的根本情况General Information for RFX研发基地R&D Base消费基地 Production Base.公司的开展历史Company Development History200

5、0年8月成立莱阳市润蚨祥密封件厂2003年10月更名为烟台润蚨祥油封2003年投资1500万元兴建二期工程,2005年正式投产2021年投资1.5亿元兴建青岛润蚨祥密封技术Laiyang RFX Sealing Product Works was founded in August, 2000;RFX Oil Seal Co., Ltd. wasrenamed in October, 2003;15 million yuan was invested in 2003 to build the second phase project, formally put into operation i

6、n 2005;150 million yuan was invested in 2021 to build the QingDao RFX. On Dec 28th, 2021 RFX Oil Seal invested to establish Qingdao RFX Sealing Technology Co., Ltd in Qingdao Export Industry Zone Sup- porting Industry zone. The total investment is up to 156 million RMB covering land area 40520 . RFX

7、 stepped forward to international first level sealing product manufacturing enterprise. 2021年12月28日，位于青岛出口加工区配套产业区，由烟台润蚨祥油封投资成立的青岛润蚨祥密封技术正式启动，工程总投资1.56亿元人民币，总占地面积40520平方米。该工程的启动，润蚨祥油封朝着做强做大品牌、成为国际一流密封制品研发制造企业的方向又迈出了坚实的一步。公司的开展历史Company Development History.主要客户Main customers发动机Engine 齿轮箱Gearbox车桥Vehi

8、cle Axle气门阀杆Valve Stem汽车减震器Shock Absorber摩托车减震器Shock Absorber潍柴动力 Weichai Power江淮汽车 JAC Auto一汽车桥FAW Vehicle Axle吉利汽车Geely Auto重庆中意ChongqingZhongyi江门豪爵JiangMen HaoJue一汽大柴道依茨 FAW Dachai Deutz上汽齿轮SAGW沈阳金杯 Shenyang Jinbei Auto潍柴动力 Weichai Power上海汇众萨克斯Shanghai Sachs Huizhong江苏明星JiangSu MingXing吉利汽车 Geely

9、 Auto 东风变速箱Dongfeng Gearbox安凯曙光福田Ankai-Shuguang-Foton Vehile Axle一汽大柴道依茨 FAW Dachai Deutz天津天德Tianjin Tiande凯迩必拓普KWT奇瑞汽车Chery Auto杭州ZF ZF(Hangzhou)柳州方盛Liuzhou Fangsheng Axle印度AL公司Ashok Leyland Auto(India)河南淅川Henan Xichuan张家港振龙ZhangJiaGang ZhenLong印度AL公司Ashok Leyland Auto(India)吉利汽车 Geely Auto美国AAMAme

10、rican Axle & Manufacturing德国AMPAMPGermany隆昌山川Longchangshanchuan佛山爱米斯Foshan ABC Suspension.业务开展 Business Development年销售量/销售额单位：万只/万元Annual Sales Volume/Amount(Unit:10,000pc/10,000yuan).业务开展 Business Development时间类别2009年16月2009年712月2009年全年度2010年14月2009年7月2010年4月预计2009年7月2010年6月汽车骨架油封710804151466914731

11、768全胶油封163198361196394473合计8731002187586518672240单位：万只据统计，2021年全年全国汽车产量为0万辆，装减震器5400万只；2021年润蚨祥销售汽减油封1875万只，按估计，约有50%用在主机市场，约有50%用在售后及出口市场，即有约900万只用在主机；润蚨祥油封的主机市场供货率约为17%。2021年前四个月全国消费汽车560万辆，装减震器2240万只；润蚨祥销汽减油封865万只，按50%用在主机来估计，那么市场占有率约为19%。汽减油封市场占有率分析.组织机构Organization Structure.组织机构Organization St

12、ructure.人员构造Organization Structure人员分布 Employees Distribution.技术协作 Development Methods 建立具有世界同行业著名企业的技术人员参与的研发团队Establish R&D Team composed of the technological members from world famous company青岛科技大学、北京化工大学进展技术支持Technique support from Qingdao University of Science & Technology, University of Chemic

13、al Technology与航天42所在密封件方面进展协作研发Cooperate with 42 Space Flight Research Institute in sealing product development与兵器工业部53所在密封件的实验、测试方面进展广泛协作Cooperated with the 53 Institute, Weapon Industry Ministry in experiment and test of the seals .技术研发 Development and ResearchCAD/Pro-E计算机设计系统 CAD/Pro-E System 完善的

14、设计、实验规范 Perfect standard for design and test 来自欧洲的产品设计理念 New design idea from Europe可满足多种需求的特种胶料 Special compound to meet different requirements实验测试才干 Test ability完善的试制体系 Perfect trial-manufacture system 高精度模具制造才干(回流纹制造) Mold manufacture ability (Helix) .特征产品引见 Special Product耐高压、耐低温减震器油封：公司努力于对各种不同

15、构造和橡胶的研讨，以满足当前市场上不同运用的要求。其耐压范围为0.6-12Mpa，耐温范围为-40-150，广泛运用于汽车、摩托车和其他重载车辆。Shock Absorber Oil Seal of Bearing High Pressure and Low Temperature: RFX commits itself to researching different structures and rubbers to meet the requirement of different application in the market. Its scope of compression r

16、esistance is 0.6-12 Mpa. And its scope of temperature resistance is -40-150,which is widely used in auto, motorcycle and other heavy duty trucks.特征产品引见 Special Product 高压重载减震器油封 应用于大阻尼，高内压的载重汽车减震器。最大阻尼力可达20000N，最高内压可达12Mpa。 High Pressure Heavy Duty Shock Absorber Oil Seal It is applied to big damp,

17、high inner pressure shock absorber of heavy duty auto. The biggest damp can reach 20000N and highest inner pressure will be 12Mpa.高压油封.特征产品引见 Special ProductEESS油封密封原理:利用橡胶弹性唇口, 降低摩擦扭矩.其特点:1.比PTFE油封减少了60%起动摩擦扭矩;2.比橡胶唇口弹性体油封减少了47%摩擦扭矩;3.比PTFE具有良好的气密性;4.提高耐磨性.Sealing concept that utilize an elastomeri

18、c lip to reduce frictional torque significantly60% lower starting frictional torque than traditional PTFE seal;47% lower frictional toque than traditional elastomeric seal;Excellent air sealability compared with PTFE;Improved wear resistance.特征产品引见 Special Product PTFE油封PTFE oil seal 第3代 The third g

19、eneration第4代 The fourth generationPTFE油封：通常应用于发动机曲轴等高速油封，其特点为：PTFE oil seal: Usually used in high speed shaft such as engine crankshaft. Its features: 摩擦系数小，抗干摩擦性能好 Little frictional coefficient; good performance of dry friction resistance.高的化学介质抵抗性 High repellency of chemical mediator使用温度范围广，在-120+

20、250都能保证可靠密封 Wide temperature scope: -120+250PTFE材料与ACM橡胶采用粘接式。为提高防尘效果，防尘唇可采用毛毡或无纺布。现在已经开发到第4代产品PTFE and ACM bond together. In order to improve the dustproof effect, dustproof lip is designed made of felt or non-woven fabrics. Now the 4th generation product has been developed.特征产品引见 Special Product重载

21、组合油封：适用于外界环境恶劣的场合，同时起到对轴的保护，对轴的加工要求不高，主要用于重载车桥、拖拉机和农用机械油封。Combined oil seal for heavy duty: is fit for violent working condition, and protects the axle, with low requirement of axles manufacture. mainly used in heavy duty trucks, tractors and agricultural machinery.PTFE组合油封:集动密封与防尘于一体，避免了装配中对唇口的损伤，同

22、时降低了轴的制造成本。适用于防尘效果较高的高速旋转的条件下使用。Combined PTFE oil seal: It is dynamic sealing and dustproof all in one. It can avoid hurting lips during assembling so as to reduce the cost of dealing the axle surface, which is fit for high speed rotation under thick dust.特征产品引见 Special Product耐高压气门油封：在现有技术上添加气唇口，既能

23、保证油封维持一定的渗漏量，又能防止熄灭室内气压过大呵斥主唇口失效。气唇口与气门杆适度过盈配合，有效的加强了对熄灭室内的气压的升高的顺应才干。 Valve stem oil seal with the gas lip: Based on current technology, gas lip is increased, which can guarantee moderate oil leakage and avoid main lip failure caused by excessive combustion chamber pressure. There is a tight fit pr

24、operly between the gas lip and the valve rod to enhance the adaptability to the pressure increasing inside the chamber.理计室一角 Corner of Science and Measurement检测实验设备 Inspection & Testing Facilities 公司拥有完善的橡胶资料检测、模具检测、产品性能实验仪器、设备100多台套，能有效的对资料入厂、过程产品、最终产品做全面的检测和实验。Company owns over 100 machines for te

25、sting the rubber material, mould, product performance so that we can test the incoming material, processing products and final products roundly.全套橡胶测试仪器橡胶老化，耐油，环境实验低温实验箱高速油封台架实验机径向力丈量仪摩擦力测定仪弹簧拉力实验机骨架压力强度实验机 回流纹检测仪 .检测设备 Inspection Facilities 无转子硫化仪Rubber Non-rotor Vulcameter 门尼粘度仪Mooney Viscosimeter

26、. 耐臭氧老化箱Ozone Ageing Tester低温脆性仪Low Temperature Brittleness Tester检测设备Inspection Facilities.检测设备Inspection Facilities 回流纹检测仪 Helix Testing Apparatus 高低温万能实验机Computer Controlling High-low Temperature Tester . 数显投影仪 Digital Measuring Projector检测设备Inspection Facilities 数字式万能工具显微镜Digital Universal Tool-

27、makers Microscope.检测设备Inspection Facilities 油封唇口径向力测定仪Oil Seal Lip Radial Force Tester 油封摩擦力测定仪Oil Seal Friction Force Tester.旋转油封性能实验台Rotary oil seal test machine产品实验设备Product Testing Facilities 小型双动实验台Small double movement test machine.产品实验设备Product Testing Facilities气门油封实验台Valve Stem Oil Seal Tes

28、ting rig泥水实验台Heavy Water Tester.产品实验设备Product Testing Facilities高低温旋转实验台High and Low Temperature Rotary Tester设备特点：将整个旋转实验安装放于密闭的实验箱内，可以完全模拟油封的实践任务环境，测试油封在极端环境条件下-60+250 的耐久实验性能。.制造才干Manufacture Capacity 拥有先进的模具制造、骨架外表处置、配投料防错、炼胶、硫化、修边、气门油封自动套簧检簧机、恒温恒湿储存等设备、设备。 RFX is equipped with mold manufacturin

29、g, metal surface treatment, defensive batching and feeding system, rubber refining, vulcanization, trimming, automatic assembling and inspecting spring for valve oil seal, constant temperature and humidity warehouse for compound.主要模具制造设备Main Manufacture Facilities for Mold 公司拥有模具加工设备14台套，精细数控车床5部，外表

30、修饰设备3台套，回流纹加工设备1台，电火花设备1台，线切割1台。Company owns 14 mold manufacture equipments, 4 precision digital lathes, 3 surface trimming equipments，1 machine for helix，1 CNC electrical discharge machine,1 CNC wire-cut machine.数控车Digital lathe 数控雕刻机 CNC engraving machine.主要模具制造设备Main Manufacture Facilities for Mo

31、ld 电火花加工机 CNC electrical discharge machine高速线切割加工机 CNC wire-cut machine. 配投料防错系统Defensive Batching and Feeding System主要橡胶消费设备Main Production Facilities for Component具备4大防错功能的先进的配投料防错系统能有效的防止橡胶资料的配合错误和投放错误。Adopt advanced defensive system with 4 main anti-error function to avoid any mistake during bat

32、ching and feeding.主要橡胶消费设备Main Production Facilities for Component炼胶密炼消费线 Rubber-refining Mixing Production Line.预成型机2台,其中1台巴维尔预成型机,有效的保证了胶坯的质量稳定性Two preformers including a BWL brand to assure stable quality of compound blank.主要橡胶消费设备Main Production Facilities for Component 精细预成型机Precision Preformer

33、 全自动磷化线 Auto Phosphating Line骨架外表处置的全自动磷化线一条；抛丸机一台；日处置骨架20万只Auto phosphating line together with a abrator to process 200,000 metal cases daily.公司拥有进口真空油封硫化机86台。其中80T的22台，110T的62台，200T的2台，能保证日产油封20万件。RFX owns 86 imported vacuum vulcanizers, including 22 sets of 80T,62 sets of 110T and 2 sets of 200T

34、to ensure a production capacity of 200,000pcs oil seals daily.主要消费设备Main Production Facilities真空硫化机Vacuum Vulcanizer.公司拥有进口抽真空全自动油封修整机28台。We owns 28 imported automatic vacuum seal trimmers.主要消费设备Main Production Facilities抽真空油封修整机Vacuum Trimmer.体系证书System Verification2002年7月经过ISO9001:2000国际质量体系认证； It

35、 passed ISO9001:2000 Quality Verification in July,2002;2004年12月经过ISO/TS16949:2002国际质量体系认证； It passed ISO/TS16949:2002 International Quality System Verification;2007年11月经过ISO/TS16949:2002体系换证审核； It passed ISO/TS16949:2002 renewal verification in November, 2007;2021年11月经过ISO14001环境体系认证 It passed ISO14

36、001 Environment Management System Verification.质量保证 Quality Control.质量保证 Quality Control外部表现 Market Display客户按时交货率100%;市场反响缺点品率300ppm;顾客赞扬30次/年。Deliver rate to customer in time=100%;Market feedback rate for fault product 300ppm; Customer complaint rate30 times/year. 2021年质量目的Quality Target in 2021.质

37、量保证 Quality Control内部控制 Internal Controlling(消费过程不合格品率Reject rate in the course of production)减震器油封、液压缸油封10000ppm;发动机油封、气门油封、传动系统油封、车桥油封、转向系统油封、轴承油封30000ppm。Shock absorber and hydraulic cylinder oil seal 10000ppm;Engine, valve stem, transmission system, axle, steering system and bearing oil seal3000

38、0ppm. 2021年质量目的Quality Target in 2021.质量保证 Quality Control减震器油封30天内送样含500小时实验；液压缸油封、发动机油封、传动系统油封、车桥油封、转向系统油封、轴承油封45天内送样；构造特殊的产品与顾客商定，按合同商定执行。Deliver shock absorber oil seal sample within 30 days;Hydraulic cylinder, engine, transmission, axle, steering and bearing oil seal sample within 45 days;Produ

39、ct with special structure is carried out according to agreement with customer. 产品开发周期Development Period.模具管理控制 Mould Management Control质量保证Quality Control印模检测模具复杂尺寸:采用进口速凝精细硅胶，判别模具零件的符合性。Inspecting moulage from complex mould:Imported quick coagulation fine silicon rubber is adopted to judge mould an

40、d product compliance.影像丈量仪Image projector.模具管理库一角Corner of Mould Warehouse 每个合格模具号均建立档案 模具标识独一 每个合格模具都 有运用次数记录 每个合格模具都有维护记录 模具报废记录质量保证Quality ControlEvery qualified mould has been filedMould mark is exclusiveEvery qualified mould has record for use times Every qualified mould has maintenance records Rejected mould is recorded 模具管理控