ML55III零件手册

1、ML55-IIIPARTSMANUAL零件手册在安装或第一次启动压缩机之前，请仔细阅读本手册，清楚了解压缩机的有关知识以及操作维修的注意事项。请把本手册与机器一起移交使用者。本技术手册内有重要的安全信息，应一直与压缩机一起保存。CCN：ATC05017DATE：2003.01ISSUR:01欢迎您使用上海埃尔特压缩空气系统工程有限公司AIR-TEC有权对产品进行修改和改进，不负有对已出厂产品进行修改和改进的义务号：机组编号：ATC目录INDEX第一章SECTION1引言INTRODUCTION概述GENERAL说明DESCRIPTION备件推荐表的说明DESCRIPTIONFORRECOMME

2、NDEDSPAREPARTS如何使用本零件手册HOWTOUSETHISPARTSMANUAL如何定购零件HOWTOORDERPARTS第二章SECTION2零件图目录及零件PARTSLIST第三章SECTION3备件推荐表RECOMMENDEDSPAREPARTSATCATC05017ATC1ATC第一章引言概述这本零件手册供用户向本公司订购零件和了解本公司固定式产品时作参考。购买本公司生产的固定式压缩机零部件时，请参照本手册的说明，同本公司备件部门接洽联系。随着我公司生产技术的发展，本零件手册的内容将逐步修改和补充，恕不另行通知。说明本手册的零件图图解了我公司固定式压缩机的各种系统部件，组件

3、和零件。这一组零件图清楚地表明了每个零件以及它与图中其它相邻零件之间的位置。在每个零件图里，每个零件都有一个序号，一个八位数组成的零件号，零件名称和每个组件所需该零件的数量。备件推荐表的说明正确选择备件以及备好备件是用以缩短机组停机时间的一种保证措施。这些备件在本手册的第三章中分别列出。备件推荐表的内容包括零件名称、零件号，每台压缩机上使用该零件的数量和推荐的备件数量，以便用最少的备件数量为机组提供最大的保护。根据机组的使用情况，推荐使用的备件分为三类：一类备件是针对机组停用不是很重要的工厂；二类备件是针对机组允许停用一小段时间的工厂；三类备件是针对机组不允许停用或偏僻地方使用本机的工厂。SE

4、CTION1INTRODUCTIONGENERALThismanualispreparedasanaidinidentifyingandorderingpartsintheSIRCcompressor.Topurchasesparepartsrefertosectionof“howtoorderparts”andcontacttoourSparepartsdepartment.Withthedevelopmentofourproducts,thecontentofthismanualissubjecttochangewithoutnotice.DESCRIPTIONTheillustrated

5、partsbreakdownillustratesthevariousassemblies,sub-assembliesanddetailedpartswhichmakeupthisparticularSIRCcompressor.Aseriesofillustrationsshoweachpartsclearlyanditscorrectlocationadjacenttotheotherpartsintheillustration.Eachpartsonaillustrationisreferencewithanumber,aeight-digitalpartnumber,descript

6、ionandquantityneededperassembly.DESCRIPTIONFORRECOMMENDEDSPAREPARTSAselectionofsparepartshasbeenpreparedasinsuranceagainstprolongedshutdownperiod.Thesepartsareshownitemizedinsection3ofthispublication.Thecontentsofthelistgivethepartname,partnumber,quantitytokeeponhandsoastoprovidemaximumprotectionfor

7、acompressorwithaminimumnumberofparts.Therecommendedqualitytokeeponhandisbrokendownintothreeclasses:ClassI-Recommendedwhereinterruptioninservicearenotimportant.ClassII-Recommendedwheresomecontinuousincontinuityofservicearenotobjectionable.ClassIII-Recommendedwhereanyinterruptioninserviceishighlyobjec

8、tionableorwhereunitisinaremotelocation.第一章引言如何使用本零件手册参考目录，找出所需章节。翻到所需章节,并参照零件图的目录，找到该零件所属系统的所在页。按序号辨别出该零件在图上的位置。定购零件在定购零件时，请详细写明下列内容以免有误：压缩机铭牌上的机组型号2压缩机铭牌上的机组编号3.零件号，零件名称和所需的正确数量。注意机组维修时所更换的零件若不经本公司同意，使用非本零件手册内的零件，可能会给机组带来危险而导致事故，威胁生命，引起人身伤亡或导致设备损坏。对装有不经我公司批准的维修零件的机组，本公司不承担任何责任。SECTION1INTRODUCTIONH

9、OWTOUSETHISPARTSMANUALRefertotheindexandfindtheSection.TurntotheSectionandrefertothetableofConnectstolocatethedesiredillustrations.Locatethepartontheillustrationbyvisualidentificationandthereferencenumber.HOWTOORDERPARTSInordertoeliminateallavoidableerrorswhenorderingparts,pleasespecifythefollowing:

10、ThemodelnumberoftheunitasshownontheCompressorDataplate.TheserialnumberoftheunitasshownontheCompressordataplate.Thepartnumber,descriptionandquantityneededexactly.CAUTIONTHEUSEOFREPAIRPARTSOTHERTHANTHOSEINCLUDEWITHINTHESHANGHAIINGERSOLL-RANDCOMPRESSORLIMITEDAPPROVEDPARTSLISTMAYCREATEHAZARDOUSCONDITION

11、SCANLEADACCIDENTSTHATMAYBELIFE-THREATENING,CAUSESUBSTANTIALBODILYINJURY,ORRESULTINDAMAGETOTHEEQUIPMENT.THEREFORE,SIRCCANBEARNORESPONSIBILITYFOREQUIPMENTINWHICHNON-APPROVEDREPAIRPARTSAREINSTALLED.ATC05017ATC1ATC第二章零件图目录及零件SECTION2PARTSLIST图编号名称DESCRIPTIONFig.No.1电机和齿轮组件MOTORANDGEAR2主机管路及支架AIRENDPIPIN

12、GANDSUPPORT3进气蝶阀和联动机构INLETCONTROLVALVEANDLINKAGE4空气滤清器总成AIRINLETCLEANER5温控旁通阀及接管AMOTVALVE6油分离器总成SEPARATORCOMPLETE7风冷冷却器和风扇/风扇电机COOLERSANDFAN/FANMOTOR8水分离器MOISTURESEPARATOR9压力开关PRESSURESWITCH10电控箱STARTBOX1032117图1电机及齿轮组件MOTOR,GEARCASEANDGEARSET图1电机及齿轮组件MOTOR,GEARCASEANDGEARSET序号零件号数量说明DESCRIPTION序号零件

13、号数量说明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1352558271压板CLAMP,GEAR11992624041销PIN2394376371垫片GASKET,GEARCASE992624121棱形销PIN3352585731垫片GASKET,GEARCASEMOTOR12391091291压板CLAMP,GEAR4992648061垫片GASKET,SEALHOUSIN栓SCREW5397917441齿轮箱GEARCASE149927086012螺栓SCREW6892440401密封盒HOUSING,SEALMOTORSHAFT1599271

14、0334螺栓SCREW7953811091键KEY16992722541螺栓SCREW8ATC050191主电机(55KW)MOTOR(55KW栓SCREW9959229284螺母NU密封SEAL,GEAR10391949152销PIN191齿轮组(见下图)SET,GEAR20892452861电机套SLEEVE,SHAFT21352627161挡圈SPACER,BEARING齿轮组GEARSET主动齿轮GRIVE从动齿轮GRIVEN3975294439752944ATC05017ATC_m图2主机管路及支架AIRENDPIPINGANDSU

15、PPORTATC05017ATC图2主机管路及支架AIRENDPIPINGANDSUPPORT序号零件号数量说明DESCRIPTION序号零件号数量说明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1428513112减振垫MOUNT19428569031管总成TUBE2428553461主机ASSEMBLY,AIREND20428569481管总成TUBE3992509791软管总成HOUS21428569221管总成TUBE4959291628螺栓SCREW22992515481可调三通TEE,BRANCH5992610182可调直角接头ELBOW23ATC050021主机

16、支架SUPPORT6992713972直角接头ELBOW24855407551排气弯管ELBOW,DISCHARGE7921767182螺栓SCREW25ATC050121软管总成HOSE,DISCHARGE8428867211三通TEE,BRANCH26ATC050132直角接头ELBOW9428561121螺帽CAP27391771594螺栓SCREW10393262282垫片GASKET28ATC050102排气方法兰FLANGE11428561461可调三通接头TEE,BRANCH29992709102螺栓SCREW12992751741O型圈O-RING30428561381可调直角

17、接头ELBO度开关SWITC逆阀VALVE,CHEC调三通TEE,BRANCH16428561531四通接头MANIFOL总成TUB总成TUBEATC05017ATC图3进气蝶阀及联动机构INLETCONTROLVALVEANDLINKAGEATC05017ATCATC05017ATCATCATC05017ATCATC05017ATCATC05017ATCATC05017ATCATATC05017ATC图6油分离器总成SEPARATORTANK序号零件号数量说明DE

18、SCRIPTION序号零件号数量说明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1394171181可调直接头ADAPTER16428563281软管HOSE2428437711油过滤器ASSEMBLY,OILFILTE管HOSE3394799441可调直接头UNIO管HOSE4855400111最小压力阀VALVE,MINIMUNPRESS19ATC050111直角接头CONNECTOR5428587121直角接头ELBOW20428666161断油阀VALVE,OILSTOP6992505711直接头ADAPTER213

19、93032761节流孔接头ORIFICE,SCAVENGE7428561871直接头UINON22428666081放气电磁阀VALVE,BLOWDOWN8959615381直接头ADAPTER23428873491螺塞PLUG9992708781螺堵PLUG24428561951直通接头CONN.10391715171直角接头ELBOW25428670101回油管总成TUBE,SCANVANGE11428560391直角接头ELBOW26992608531球阀VALVE,BALL12959381891直角接头ELBOW27428670771油分筒体TANK,SEPARATOR13992705

20、891直角接头ELBOW28395881161安全阀VALVE,PRESSRELIE分离芯ELEMENT,SEPT.TANK29428670851管总成TUB过滤芯ELEMENT,FILTEROIL30428863821直角接头ELBOW31393246291异径接头REDUCER/EXPANDER77ATCATCATC05017ATC图7风冷冷却器和风扇、风扇电机AIRCOOLEDCOOLERANDFAN/FANMOTOR序号零件号数量说明DESCRIPTION序号零件号数量说明DESCRIPTIONNo.CPNQTY.No.CPNQTY.

21、1399057162排风网罩GUARD,FAN2428484081风扇孔板ORIFICE,FAN3934733121风扇电机FANMOTOR4544276461风扇FAN5428482001冷却箱面板PANELOFCOOLERBOX6ATC050041油冷却器OIL-COOLERATC050071后冷却器AFTER-COOLER7428884791可调直角接头ELBOW8428863742可调直角接头ELBOW9428562941软管HOSE10428863741可调直角接头ELBOW11428563021软管HOSE12428884791可调直角接头ELBOW13ATC050141管总成TU

22、B却器左右支架SUPPORT,COOLE却器上下顶板SUPPORT,COOLER16428863741可调直角接头ELBOWATC05017ATCATATC05017ATCATCTCATCTC050161315图10电控箱总成STARTBOXATC0501ATC05017ATC05017ATC图10电控箱总成STARTBOX序号零件号数量说明DESCRIPTION序号零件号数量说明DESCRIPTIONNo.CPNQTY.No.CPNQTY.ATC050091电控箱总成START,BOX10992761231辅助触点AUXILIARYCONT

23、ACTOR*1本机开关盒11992761311时间触点TIMECONTACTOR*1驾驶室控制盒12992761231时间触点TIMECONTACTOR992762551启动按钮START,PUSHBUTTO路器CIRCUITBREAKER428566091停机按钮STOP,PUSHBUTTO间继电器CONTROLRELAY428580431加载-卸载开关ROCKERBUTTO路器CIRCUITBREAKER992761801指示灯LAMP992607131压力表PRESSUREGAUGE992604161手动阀LI

24、NE/SUMPSELECTORVALVE1992401781记时器HOURMETER2ATC050153接触器ACCONTACTOR3992761071接触器ACCONTACTOR4428893451时间触头TIMECONTACTOR5ATC050161热继电器THERMORELAY6992761151变压器TRANSFORMER7992762301熔断器FUSE8992762221熔断器FUSE9992761641接触器ACCONTACTOR第三章备件推荐表SECTION3RECOMMENDEDSPAREPARTS1.定期更换备件PartsChangeonRegularbasis系统零件名称

25、零件号单台数推存数更换周期SystemDescriptionCPNQty.perUnitRecommendQty.TimeofChange冷却剂Coolant8006023930Kg30Kg2500h。润滑系统Lubrication油过滤芯OilFilterElement油分离器芯SeparatorElement4284379713首次150h，正常1000h。Afterfirst150hofoperationandaftereach1000hofoperation.压差超过1.0bar或8000h。5460151311Whenpressuredifferentialoftheelementr

26、eaches1.0barorafter8000h.1000h2000h更换主滤芯；3000h4000h更换安进气系统AirIntake空滤器芯AirFilterElementAT02061011全或空滤器堵指示器报警。1000h2000hchangemain-element,3000h4000hchangesafety-elementorindicatorshowsthewarningsignal.骨架式密封ShaftSeal89244024114000h主机Air-end垫片9926480611更换骨架式密封时。GasketWhentheshaftsealischanged.第三章备件推荐表

27、SECTION3RECOMMENDEDSPAREPARTS2.不定期更换备件PartsChangeonIrregularbasis推存数系统零件名称零件号单台数RecommendQty.备注SystemDescriptionCPNQty.perUnit一类二类三类NotesIIIIII主机O形圈992734192112后轴承端盖（国产主机）Air-endORingRearbearinghousing(LocalA/E)软管428563021011油冷至温控阀HoseO/CtoThermalValve软管428562941011温控阀至油冷HoseThermalValvetoO/C软管99265

28、9361011油分离至温控阀HoseSeparatorTanktoThermalValve润滑系统软管428563281011断油阀至四通LubricationHoseToManifold软管992509791011二次回油HoseScavengeLineO形圈992749121011油窥镜ORingLeverGaugeO形圈992753311021加油口ORingOilFillATC05017ATC05017TC05017第三章备件推荐表SECTION3RECOMMENDEDSPAREPARTS续上表2Continues推存数系统零件名称零件号单台数RecommendQty.备注System

29、DescriptionCPNQty.perUnit一类二类三类NotesIIIIII温控元件399023821011ThermoelementO形圈428596941111温控阀ORingThermovalve断油电磁阀OilStopValve428666161012润滑系统断油电磁阀膜片Diaph.OilStopValve428364601012Lubrication回油过滤器Filter,Scavenge393032761001O形圈ORing992752086226断油电磁阀及油冷OilStopValve&O/CO形圈ORing992751413113后轴承进油Oilinlet,Rear

30、BearingO形圈ORing992751744114后轴承回油Scavenge,RearBearing第三章备件推荐表SECTION3RECOMMENDEDSPAREPARTS续上表2Continues推存数系统零件名称零件号单台数RecommendQty.备注SystemDescriptionCPNQty.perUnit一类二类三类NotesIIIIII进气系统AirInletSystem宀丰匕二m具空指示器VacuumIndicatorAT0206111011止逆阀CheckValve394776741011气路系统止逆阀垫片393262282011AirSystemGasket,Che

31、ckValveO形圈992753492112后冷却器ORingAfterCooler紧急停车按钮EmergencyStop428566091001电气系统热继电器ThermalRelayATC050161011ElectricSystem熔断器Fuse992762301111熔断器Fuse992762222221ATC05017ATC05017TC05017第三章备件推荐表SECTION3RECOMMENDEDSPAREPARTSATC05017ATC05017TC05017ATC05017ATC05017TC05017续上表2ContinuesATC05017ATC05017TC05017ATC05017ATC05017TC05017系统System零件名称Description零件号CPN时间触点42889345TimeContactor时间触点99276131TimeContactor时间触点99276123电气系统TimeContactorElectricSystem中间继电器ControlRelay99276156指示灯Lamp99276180加载-卸载开关RockerButton42858043控制系统温度开关