Tooling Management Procedure工装管理程序（中英版）

1、LOGOQUALITY SYSTEM PROCEDURE 质 量 体 系 程 序Number 文件编号:PD-S4-02Department 部门:Tooling模具部Subject 文件名称:Tooling Management Procedure 工装管理程序Revision版本: 1.0Effective Date生效日期:2012/01/01Page 4 of 5批准：审核：作成：Change History 变更记录Revision 版本Effective Date生效日期Originator编写人Reasons for Change修改原因1.0 PURPOSE 目的1.1 The

2、 procedure defines the management of tooling to ensure smooth production and operation.定义工艺装备（简称工装）的规范管理，使其处于良好的技术状态，保证安全生产和工装正常运行。2.0 SCOPE范围2.1 Apply to design, manufacture, using, maintenance and control for production instruments, fixtures, moulds, measuring instruments and etc.适用于生产用夹具、刀具、模具、生产

3、用检具等工装的设计、制造、使用、维护保养、报废等管理。3.0 DEFINITIONS定义3.1 Mould: Tools for making parts from metal or non-metal materials in the stamping and punching machine.模具：在工业生产中，用各种压力机和装在压力机上的专用工具，通过压力把金属材料或非金属材料制出所需形状的零件或制品，这种专用工具统称为模具。3.2 Fixture: Tools for fixing parts to keep them in the right location.夹具：夹具是加工时用来

4、迅速紧固工件，使机床、刀具和工件保持正确相对位置的工艺装置。3.3 Cutting tool: Tools for cutting metal materials.刀具：机械制造中使用的刀具基本上都用于切削金属材料，一般为金属切削刀具。3.4 Inspection tool: Tools for inspection.检具：生产中检验所用的工具。4.0 REFERENCE DOCUMENTS参考文件4.1 PD-S4-01 Facility and Equipment Management Procedure设备设施管理程序 5.0 RECORDS 记录5.1 FN-MA-005 Toolin

5、g Trail Run Report设备/资产验收报告5.2 FN-TR-001 Tooling List工装管理台帐5.3 FN-TR-002 Tooling History Record工装履历表5.4 FN-MA-004 Equipment Repair Request设备维修单5.5 FN-AC-001 Equipment /Asset Scrap Request 固定资产停用/报废单5.6 FN-MA-007 List of spare parts 备品一览表5.7 Consumable tooling replacement plan易损工装更换计划6.0 RESPONSIBILI

6、TY职责6.1 Tooling departments take charge of design, manufacture and verification for tooling. Developing for supplier of tooling parts.模具部负责工装的设计，制造和验证及模具零配件供应商的开发。6.2 Tooling departments is responsible for manufacture, repair, maintenance and control for tooling.模具部负责工装的加工、验证、维修、保养和管理。6.3 Quality de

7、partment assist verification of tooling and control measuring fixture.质量部负责所需检具的验证申请及保管。6.4 Production department assist verification and control for tooling, except moulds.生产部协助模具试模及其它工装夹具的验证，负责使用中的工夹具（除模具外）的保管。7.0 PROCESS 流程7.1 Design for Tooling工装设计7.1.1 Design engineer receive the mould notice a

8、nd design moulds and other tooling, measuring fixtures in accordance with product and method requirements. Please refer to < Design specification for Mould>. 模具部设计工程师接到项目部的开模通知，根据产品图纸工艺及产品技术要求等相关资料设计模具图面，制定模具BOM，并设计其他工装夹具、检具图纸，或者寻找外包方，请外包方进行模具设计，本公司对设计资料进行审核、批准。7.1.2 Design engineer should tak

9、e into account utilization of material and use green material, to reduce consumption of resource and impact on environment. 工装设计时，应考虑材料的利用率，并尽可能采用环保材料，减少资源消耗和环境危害。7.1.3 Design engineer evaluate the capability of tooling center and confirm the manufacturing side. If need to subcontract, Design engine

10、er fill in FN-PU-014 <Purchasing Requisition Form> to apply subcontract. If manufactured in MMK, Design engineer inform tooling department.设计工程师依据模具、夹具、检具等图纸，以及交期等资料，结合本公司模具加工能力，确定模具制造地点或者委托外部加工，如需要外加工则提出FN-PU-014采购申请单，如厂内加工，则通知模具部加工。7.2 Manufacture for Tooling工装制造7.2.1 Tooling department make

11、 manufacturing flow and arrange planning according to mould BOM, drawing and delivery date. 模具部依据模具BOM、图纸要求、模具交期等要求制定加工工艺，安排模具生产计划。7.2.2 Tooling center make parts and assembly according to the drawing. Please refer to WD-TR-001<Tooling Specification>.模具部加工零件，并按图纸要求进行模具组立，调试，具体参见WD-TR-001模具规范。

12、7.2.3 Outsourcing processing tooling, mold department outsourcing supplier production tooling design information approved by the Company to issue the approved and should be clear with the supplier delivery requirements 需要委外加工的工装，由模具部将经本公司认可的工装设计资料发给认可的外包供应商制作，并应该与供应商明确交付要求。7.3 Verification for Tooli

13、ng工装验证7.3.1 Tooling department do trail run according to WD-TR-001<Tooling Specification>.Tooling team check the samples and send to design engineers to confirm.模具部依据WD-TR-001<模具规范>.进行试模。对样品尺寸进行自检后，将样品送项目部确认评估。7.3.2 The tooling samples have been approved by customer and continually produ

14、ce appropriate quantity to verify the capability and stability of tooling. Then Tooling department and production, quality and engineering department to verify the tooling together according to WD-TR-001<Tooling Specification>.样品通过客户确认后，需经过一定数量的连续生产，以验证模具生产的稳定性和生产中各项指标。项目部提出模具验收，生产、质量、模具部一起对模具

15、进行验证，并依照WD-TR-001模具规范进行验收。7.3.3 Subcontracted tooling and customer-owned tooling are verified as above.外加工工装，客户提供的工装等验证也按照以上方法进行评估验证。7.4 Control and using for Tooling工装的保管和使用7.4.1 The moulds are transferred to tooling control department to keep. The tooling controller makes code and FN-TR-001 <To

16、oling List>, and makes FN-TR-002 <Equipments History Record> for each mould.模具在评估认可后，移交至模具库保管，模具管理员编号登记FN-TR-001工装管理台帐，并建立FN-TR-002工装履历表。7.4.2 Other Tooling should be transferred to using department to keep. The using department makes code and control.其他工装检具则移交至相应的使用单位保管，使用单位应对工装检具进行编号，并进行管

17、控。7.4.3 The customer-owned tooling should be identified with customer information. The tooling controller should keep customer-owned tooling away from internal tooling with clear identification.客户的提供模具、夹具，编号应能识别客户的信息。模具管理员应对内部模具与客户模具分开存放，且有明显的标识。7.4.4 The using departments get the moulds from toolin

18、g warehouse and fill in FN-TR-002< Tooling History Record>.After production, using department should provide production times and the tooling controller check moulds status and fill in FN-TR-002< Tooling History Record>, and then move into warehouse.使用部门到模具库领取模具，登记FN-TR-002工装履历表。使用结束后，使用

19、部门应提供生产模次，模具管理员检查模具状态，登记于FN-TR-002工装履历表，然后入库。7.5 Maintenance and repair for Tooling工装的保养与维护7.5.1 The tooling controller make tooling maintenance plan and raise requirements for maintenance according to using times. Tooling maintenance persons execute maintains.模具管理员制定模具保养计划，根据使用模次统计提出维护保养，模具维修人员进行维护

20、保养。7.5.2 The production department makes daily maintenance for moulds. Add oil for guide pole, clean the mould to prevent product defect by dirty. After production, polish tool edge, check flat surface and pin, springs, do anti-rust treatment, add oil and etc.生产部门在模具日常生产中，每天进行一次内外导柱加油，模具内部进行清洗作业，避免模

21、具的脏污给产品带来不良。当每批订单生产完后，模具全部刀口研磨，检查板与板之间的平面，每块板都做防锈处理，检查冲头、弹簧是否磨损、模具内进行清洗、内外导柱加油、模座油石除锈后，全部上防锈送入模具库。7.5.3 The using department fill in FN-MA-004 < Equipment Repair Request > and inform tooling control department when breakdown. After repair, engineering department lead to verify. The maintenance

22、 records should be kept by the tooling controller and fill in FN-TR-002 <Tooling History Record>.当模具损坏需要维修时，由当前所属部门提出FN-MA-004设备维修单给模具维修部门，维修完成后，由模具部组织验证；模具管理员存档维修记录，登记FN-TR-002 工装履历表。7.5.4 Tooling maintenance department makes safety stock for key spare parts according to experience and fill in FN-MA-007 <historical maintenance records>, and control stock.为了保障生产，模具维修部门根据经验和相关的维护维修记录，制定关键备件的安全库存，填写FN-MA-007备品一览表，并对备件进行管理。7.5.5 For significant repair of cus