APO-Introduction

1、 2014 Star Point AG. All rights reserved.1What is APO ?Advanced Planning and Optimizer 2014 Star Point AG. All rights reserved.2Do you have problems with 1.Forecast quality?预测不准预测不准2. Excess inventory?超库存超库存3. Lack of visibility in your supply chain?透明性差透明性差4. Capacity shortages? 产能不足产能不足5. Customer

2、 Service Declining? 客户服务水平下降客户服务水平下降 2014 Star Point AG. All rights reserved.3 and therefore face1.Lost sales due to missing capacity / components or unnecessary production and high inventory 因产能因产能/原物料不足，导致排产问题，高库存原物料不足，导致排产问题，高库存2. high scrap/expiry costs for products with shelf life or short life

3、 cycle 高废品率，高成本运作高废品率，高成本运作3.No systematic consideration of inventory in your supply chain, which results in lost sales and/or excess inventory 订单丢失，库存超高订单丢失，库存超高4.Lack of information for right planning decisions 不能制定良好的排产计划不能制定良好的排产计划 2014 Star Point AG. All rights reserved.4Do you therefore need a

4、 tool to 1. improve forecast quality? 提高预测精准性提高预测精准性2. increase the visibility in your global supply chain? 透明性透明性3. systematically consider your inventory and? 系统性考虑库存量系统性考虑库存量4. improve your sales order entry confirmation and provide reliable sales order confirmation dates? 可靠性的订单可靠性的订单 2014 Star

5、Point AG. All rights reserved.5What is APO?Advanced Planning and Optimization (SAP APO) offers a fully integrated functions that you use to Plan and Execute your supply chain processesSAP ECC 6.0 often called R/3 or ECC Used for logistics executionSAP SCM 5.1 often called APO Used for all types of p

6、lanning System CIF: Core InterFacestandard SAP interface 2014 Star Point AG. All rights reserved.6LiveCache: To do simulation by real-time without save into DB.缓存机制缓存机制 2014 Star Point AG. All rights reserved.7In the future system landscape, both systems has clearly defined roles and tasksSAP ECC 6.

7、0SAP SCM 5.1SDDemand Planning (DP)Production Plannig & Detailed Schduling(PP/DS)Supply Network Planning (SNP)CIFPPSales OrdersForecastsPlanning resultECC remains the leading system for all steps and tasks related to logistics execution APO is the leading system for all planning related tasks 201

8、4 Star Point AG. All rights reserved.8 SAP 2008 / Supply Chain Planning with SAP APO / 8n APO DP: Improves the forecast quality and planning accuracyn APO SNP: Improves visibility across your global supply chain and lowers inventoryn APO PP/DS: Supports you in creating optimized production plansn AP

9、O gATP: Allows state-of-the-art sales order confirmation planning processesn APO TP/VS: Optimizes transportation loads and minimizes transportation costs n APO Alert Monitor: Powerful exception message system integrated in all APO planning modulesGlobal Available-to-PromiseDemand PlanningSupply Netw

10、ork PlanningProduction Planning & Detailed SchedulingAdvanced Planning & OptimizationAlert MonitorTransportation Planning & Vehicle SchedulingSAP APO structure 2014 Star Point AG. All rights reserved.9SAP SCM 5.1ComponentsICHInventory Collaboration HubEMEvent ManagementGlobalATP(gATP)Dem

11、and Planning (DP)SupplyNetworkPlanning(SNP)DeploymentProductionPlanning & DetailedScheduling(PP/DS)Transport Planning (TP/VS)The main component APO and its module PP/DSAPOAdvanced Planning and Optimization 2014 Star Point AG. All rights reserved.10PP/DS 1: Production Planning 2: Detail Schedulin

12、g 2014 Star Point AG. All rights reserved.11SubcontractorProductionCustomerDCUsage of PP/DSPP/DS is designated to plan the single factories in the supply chain network 2014 Star Point AG. All rights reserved.12PP/DSs main task is to create feasible production plans based on the incoming demands in a

13、 factoryDemands from DCs or DPPP/DS planning steps, e.g. MRP, sequencing,Feasible production plans PP/DS is able to plan quantities and capacities at the same time! 2014 Star Point AG. All rights reserved.13PP/DS, as the name is saying, covers the two major areas of production planningProduction Pla

14、nning Main objective: Create receipt elements based on existing demands Product-oriented views and tasks Short- till long-term horizon Main transaction: Product View ( md04) Tools & functions: MRP heuristic / net requirement calculationFurther PP heuristicsDS horizonPP horizondemandsdemandsInfin

15、itely created receipts/ordersPP/DS planning horizonFinitely sequenced receipts/ordersDetailed Scheduling / Sequencing Main objective: Schedule existing orders (finite and infinite) to create feasible plan Resource-oriented views and tasks Short-term-horizon Main transaction: DS Planning Board Tools

16、& functions: Scheduling strategiesDS heuristicsPP/DS Optimizer 2014 Star Point AG. All rights reserved.14Production Planning and Detailed Scheduling Differences between PP and DS 2014 Star Point AG. All rights reserved.15PP/DS, as state-of the art planning tool, offers a wide range of features b

17、eyond the ECC-functionalitiesFeatureSAP SCM PP/DSSAP ECC PPInfinite multilevel planning (MRP)Planned Orders are scheduled and fully exploded via MRPPlanning of InterchangeabilityManual Sequencing within Planning Board (single-level) Advanced heuristics / functions to schedule sequence automatically,

18、 even multilevelOptimizer to create finite sequence with regard of capacities and material availability at onceConsider change-over times in sequencingMain transactions with many of information at one glancePegging with corresponding functions ( transparency)Alerts and Alert Monitor for alert-based

19、workingOption to simulate various scenarios Multilevel material availability checkPPDSGeneral 2014 Star Point AG. All rights reserved.16Optimizer 排产优化器排产优化器 2014 Star Point AG. All rights reserved.17Conflict ?!? 2014 Star Point AG. All rights reserved.18Production Planning with APO PP/DS Optimizer 2014 Star Point AG. All rights reserved.19Production Planning with APO PP/DS Optimizer 2014 Star Point AG. All rights reserved.20Before Detail Schedule, all the orders are mixed and disorder. 2014 Star Point AG. All rights