UG后处理刀补的正确输出方法

1、UG 后处理刀补的正确输出方法. w/ X; - J4 f* ; Q前一段时间搞ug 刀补的多刀处理问题,蛮头疼的 ,看到一强人Yeager 给了一个方法. S S%D$ y( R% : m在 Cutcom On 里面增加一彳固 Custom Command,填入MOM_force once D,这个方法可以解决 D 号的模态省略的问题,即在分层刀路里第二层G41/G42 后没有 D 号的问题. 佩服啊！关于 G40 的处理：.T9 B5 3 ri J( B! r2 t5 e# i% L在 Cutcom off 项中删除G40 ,生成程序的效果如下: u9 o! m# F! y* E&

2、 a) j4 L2 J : D2 $ 6 c; nN40 G0 G90 X-58. Y30. M03 S2000$ u! C: ) 4 X; _/ R D2 H. qN50 G43 Z3. H01N60 Z1.077/ U- D1 Q* G( p7 C4 Z, k7 gN70 G1 Z-1.923 F250.; u0 8 t1 p! U: _N80 G41 X-55. D01& h8 Y; r 9 ( 0 fN90 G2 X-50. Y35. I5. J0.07 b9 P8 s)A D6 x4 i# N100 G1 X50.8 P4 K: h6 ?# l( N; M iN110 G2

3、X55. Y30. I0.0 J-5.; b1 h j6 B( h; d XN120 G1 Y-30., O! y2 V% X6 / n bN130 G2 X50. Y-35. I-5. J0.0N140 G40 G1 Y-37.54, r2 O5 C) U% M) CN150 G0 Z1.077N160 Y-38.0 _. O A! h% |; lN170 Z-.846/ j/ n I8 X9 IN180 G1 Z-3.8466 N7 M8 x- k U L- U2 A UN190 G42 Y-35. D01N200 G3 X55. Y-30. I0.0 J5.! L: 1 O: % W$

4、Y+ 4 D: F+ hN210 G1 Y30.! ) v: r6 1 MN220 G3 X50. Y35. I-5. J0.0N230 G1 X-50.N240 G3 X-55. Y30. I0.0 J-5. _; i, m3 G. i$ b# V. N r% - WN250 G40 G1 X-57.54N260 G0 Z-.846N270 X-58.N280 Z-2.769N290 G1 Z-5.769N300 G41 X-55. D01N310 G2 X-50. Y35. I5. J0.0$ / J( c: J* q! Z , b% S f! Q$ o在 fanuc 、 mazak 等机

5、床上试验过，在fanuc 系统上如果G41 后没有 D 号，可以执行前一个模态的有效的D 号，在 G40 后如果没有撤销刀补的直线段，刀补撤销没有问题，在G40 这一句不产生移动，在下一句G1 x y 的语句执行。如果将G41D1 单独列一行，可以对下一个坐标点进行补偿，但是补偿点的位置有误在 mazak 系统中：G41D1 单独列一行的语句运行后，立即对前一个坐标点进行补偿，G40也是如此，也就是说补的位置不是我们要补的位置。 ; k. M$ n. a3 |: Q- q( e所以我们为了程序的正确性，必须保证G41 D1 position7 H0 V- V1 R; N) U* I,G40 p

6、osition 的格式。2 x, a& ; O! M8 n/ k% M做好刀补的方法：总结：1.在 Cutcom On 里面增加一彳固 Custom Command,填入MOM_force once D,这个方法 可以解决 D 号的模态省的问题 1 a2 a+ E/ v; o2 .删除Cutcom Off 的G40。3 .在rapid move 里参加G40。 % y6 Q% U$ f( R2 v# K- w6 n% A4 .参加G545 . 刀具信息 :global mom_tool_name) l6 _# N3 v6 w2 rMOM_output_literal (TOOL NAM

7、E $mom_tool_name) 1 x6 F/ k* D;A4 ) Y1 $ Q4 f6 .加工时间：global mom_machine_time: # Y+ u+ h- L9 6 r4 , d7 v6 c2 A) p+ H0 L ) MOM_output_literal (MACHINE TIME format %.2f $mom_machine_time MIN )7 . 在每个操作前参加行号及路径名$mom_path_name( J( R* P- i+ w: non$ t8 , R# q& T% s. q7 M f, x- ?% j路径名 (operator message

8、) r5 J P0 g+ z* G8 Y, 4 U off8 .在rapid move 中， 需对rap1,rap2,rap3 及 m13 强制输出./ L* x+ |) T; e; i( _1 S+ K# p%A$ z7 . $ f$ X9 |2 l ($mom_output_file_basename)( 刀轨文件名 )$mom_path_name (操作名) w R( 4 s2 j7 A c4 E# E6 M* U9 .MOM_force once M03 。10 . 要用M8-Coolant Flood11 . 螺纹铣：init_helixuplevel #0 # This proce

9、dure will be executed automatically at the start of program and# anytime it is loaded as a slave post of a linked post.# ?& P% l% b+ d U0 j! |# This procedure can be used to enable your post to output helix. U, D& v$ e 2 a C# You can choose from the following options to format the circle 1 g

10、: c3 p4 J F7 S5 y3 # block template to output the helix parameters.% d& j2 | p _8 Z( X y) G #set mom_sys_helix_pitch_type rise_radian ; N0 p4 o* U/ P( I# The default setting for mom_sys_helix_pitch_type is rise_radian.# This is the most common. Other choices are:1 L$ i0 u5 e. _) T: W/ c( e, j7 M

11、# rise_radianMeasures the rise over one radian.# rise_revolutionMeasures the rise over 360 degrees.% c% m8 n/ C0 j2 D; M# noneWill suppress the output of pitch.# otherAllows you to calculate the pitch; R9 I0 N$ C2 E) Z6 e. H1 q, x ousing your own formula.# This custom command uses the block template

12、 circular_move to output j2 ; u( A8 T: j& V/ ?# the helix block. If your post uses a block template with a different4 t9 s% z. o; ) o, z K1 .K# name, you must edit the line that outputs the helix block. b* U. # 0 |) J$ lm9 P : F( t7 E, Z:人# The following variable deines the output mode for helic

13、al records.( p; c% d3 A6 i$ R# , E6 R4 X7 T! P+A, w# FULL_CIRCLE - This mode will output a helix record for each 360# degrees of the helix.5 |* 2 T& a/ I2 + H# QUADRANT - This mode will output a helix record for each 90 7 o! I, ) A& P1 # degrees of the helix.: M h0 A T8 y+ Z# LINEAR - This m

14、ode will output the entire helix as linear gotos.# END_POINT - This mode will assume the control can define an entire# helix in a single block.set mom_kin_helical_arc_output_mode FULL_CIRCLE& N! o# y5 n( N. e# pMOM_reload_kinematics _9 A2 v# 1 b$ h. m8 K7 I$ |/ c7 N+ T- M0 M# K% X8 w+ a* M3 . B

15、U b6 & m0 U8 l1 b2 I6 B#=proc MOM_helix_move 4 & r! z$ T! M* S( C# =M* 7 h8 H b$ 4 4 d4 n7 rglobal mom_pos_arc_planeglobal mom_sys_cir_vector8 q. 7 l$ D( O. 2 h2 ; z; Dglobal mom_sys_helix_pitch_type! u l, N$ a2 |: lglobal mom_helix_pitchglobal mom_prev_pos mom_pos_arc_centerglobal PI9 g+ t3

16、 K8 m. * u9 ?# D7 gswitch $mom_pos_arc_plane XY MOM_suppress once K ; set cir_index 2 YZ MOM_suppress once I ; set cir_index 0 ZX MOM_suppress once J ; set cir_index 1 ( A4 z! m/ B1 E. o+ _! H! & S- y5 G- A/ X! Pswitch $mom_sys_helix_pitch_type & 7 J7 X8 a. P5W% none rise_revolution set pitc

17、h $mom_helix_pitch rise_radian set pitch expr $mom_helix_pitch / ($PI * 2.0)other 6A v6 Z) |8 / t# $ t( q0 l l) _1 B- |7 I# Place your custom helix pitch code here0 P/ u7 s q5 k3 t2 l# / m: J- e) ?: L0 n6 - Adefault set mom_sys_helix_pitch_type none ; u4 L4 ? B, D* A8 c$ WMOM_force once X Y Z3 C1 D!

18、 a/ X0 b# p0 O! A6 uif $mom_sys_helix_pitch_type != none MOM_force once I J Kif $mom_sys_cir_vector = Vector - Arc Center to Start set mom_prev_pos($cir_index) 0.0set mom_pos_arc_center($cir_index) $pitch elseif $mom_sys_cir_vector = Vector - Arc Start to Center , D4 n( t # F setmom_prev_pos($cir_in

19、dex) $pitch+ P; K d) r; E% |set mom_pos_arc_center($cir_index) 0.0elseif$mom_sys_cir_vector=UnsignedVector-ArcCentertoStartsetmom_prev_pos($cir_index) 0.0! I2 A& A$ $ P . h. u. T3 _. t set mom_pos_arc_center($cir_index)$pitch. u# G( 2 n$ V: M elseif $mom_sys_cir_vector = Absolute Arc Center set mom_pos_arc_center($cir_index)$pitch4 I$ h- l7 g; V5 S( I1 k7 O4 v% J! n* u% d# X6 s n% M% O |# # U* Q+ z y. N/ c* w# You may need to edit this line if you output more than one block- J+ I% n( |) z# or if you have changed th