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机械制造类专业英语CommonProcessingTechnologyandCasesModuleIIAdvancedManufacturingProcessandCasesSceneOneCommonProcessingTechnologyandCasesTask1CommonProcessingTechnologyLookatthefollowingwordswemayuseinthissceneandmatchtheEnglishandChinesemeaning.cavity
n.腔,(空)洞 molten
a.熔化的ferrous
a.铁的
含铁的 foundry
n.铸造cylinder
n.汽缸 piston
n.活塞wheel
n.车轮 pattern
n.模样,模型木型,型板,模板shrinkage n.收缩,缩减 solidification
n.凝固,浓缩facilitate
v.使容易,便于,促进 mould n.铸型v.造型,翻砂drag
n.下砂箱,下型 sprinkle
v.撒ram
v.撞击 foundry n.铸造厂,铸造车间conveyor
n.传送带,输送带,传送装置 hopper
n.砂斗,装料斗,漏斗flush
a.同平面的,齐平面的 cope
n.上砂箱,上型箱,顶层alignment
n.对准,成一线,对准中心 dowel
n.定位销,合缝销feeder
n.直浇道,浇道 runner n.内浇道,横浇道cavity
n.空腔 riser
n.(补缩)冒口coincide
v.相重合
相叠合 displace v.排除(水,气),位移,变位feed
n.增补,补缩 venting n.通气permeability n.透气性 gate
n.流道turbulence
n.湍流 via
prep.通过vibration
n.振动 fin
n.毛刺flash
n.毛边Thefollowingexpressionswemayuse,beforewefinishoffthetask,pleasemakeouttheirEnglishmeaningwiththehelpofyourteammatesordictionaryortheinternet.模型腔 铅锤测量装置熔炉 汽缸体型箱,砂箱 活塞环考虑到,顾及 在适当的位置上与……平齐,与……一样高 暗销,定位销,合缝销分型砂 ReadtheabovematerialsagainwithyourworkmatesandthentrytotranslatethemintoChinese,andfinallydiscusswithyourworkmates.(1)Theprocessofcastingisthemanufactureofmetallicobjects(castings)bymeltingmetal,pouringitintoamoldcavity,andallowingthemoltenmetaltosolidifyascastingwhoseshapeisareproductionofthemoldcavity.__________________________________________________________________________(2)ThefoundryindustryhasfoundwidespreadapplicationandisconsideredtobethesixthlargesintheUnitedStatesbecauseitenablestheproductionofintricatelyshapedparts.__________________________________________________________________________(3)Plumbingfixtures,furnaceparts,cylinderblocksofautomobileandairplaneengines,pistons,pistonrings,machinetoolbedsandframes,wheels,andcrankshafts.__________________________________________________________________________Tickoutwhichofthefollowingitemsarebelongtotheproductsofcastingafterreadingtheabovematerialsanddiscussingwithyourworkmates.plumbingfixtures () furnaceparts ()automobile () airplaneengines ()pistons () pistonrings ()machinetoolbeds () frames ()wheels () crankshafts ()Discusswithyourcolleaguesandtrytosharetheideasofyourpartnersandthenmakesurewhichofthefollowingexpressionisrightorwrong.RightforTandwrongforF.Tickthecorrectresponseintherelevantbox.(1)Thewordcastingisusedbothfortheprocessaswellasfortheproduct. ()(2)Thisprocessiscarriedoutinfoundries. ()(3)Thefoundryindustryincludesavarietyofcastingprocesses. ()__________________________________________________________________________Readtheparagraphoftheabovematerialsanddoyourbesttoanswerthefollowingquestionswiththehelpofyourclassmates.(1)Whatisthefirststage
intheproductionofsandcastings?__________________________________________________________________________(2)Whythepatternmustbemadelargerthanthefinishedcastingsize?__________________________________________________________________________(3)Whatarethemostimportantoperationsinsoldering?__________________________________________________________________________ReadtheabovematerialsagainwithyourworkmatesandthentrytotranslatethemintoChinese,andfinallydiscusswithyourworkmates.(1)Castingspatternsaregenerallymadefromhardwoodandpatternhastobemadelargerthanthefinishedcastingsizetoallowfortheshrinkagethattakesplaceduringsolidificationandcooling.__________________________________________________________________________(2)Ifahollowcastingistobemade,thepatterndesignwillincludeextensionpiecessothatspacestoacceptthesandcorearemouldedintothesand.__________________________________________________________________________(3)Thisprocessoffillingandrammingmaybedonebyhangbutmouldproductionisautomatedinalargefoundrywiththemouldboxesmovingalongaconveyor,firsttobefilledwithsandfromhoppersandthentopassundermechanicalhammersforramming.__________________________________________________________________________Discusswithyourcolleaguesandtrytosharetheideasofyourpartnersandthenmakesurewhichofthefollowingexpressionisrightorwrong.RightforTandwrongforF.Tickthecorrectresponseintherelevantbox.(1)Aftertherammingofsandinthecopeiscompleted,thetwohalvesofthemouldingboxarecarefullyseparated. ()(2)Afterventingthepatternsarecarefullyremovedfrombothcopeanddrag,andagateorgatesarecarefullycuttoconnecttherunnerchannelwiththemaincavity. ()(3)Liquidmetalispouredsmoothlyintothemouldviathefeeder. ()___________________________________________________________________PracticespokenEnglish.Mr.Zhang:Hello,Mr.Cheng,whatareyoudoing?Mr.Cheng:Iam…Mr.Zhang:Thisis…,isn’tit?Mr.Cheng:Yes.Itis…Mr.Zhang:Whatcanitdo?Mr.Cheng:…Mr.Zhang:What’sthat?Mr.Cheng:Itisa…Mr.Zhang:Isthisa…?Mr.Cheng:Yes,itis.Itisa…Mr.Zhang:Whatkindsofworkcanitto?Mr.Cheng:Itcan…Mr.Zhang:Thankyouforyourhelp.Mr.Cheng:Mypleasure.___________________________________________________________________________Task2bigcountrycraftsmaninprocessingBigcountrycraftsmanFittermasterHushuangqianExercise:talkinginpairs.1Whatdowelearnfromthepassage?2Whatkindofcraftsmanshipcanwelearnfromit?3Howdowepracticethecraftsmanshipspiritfromsmallthings?4Howtointegratethecraftsmanspiritintoourstudyandlife?PracticespokenEnglish.Mr.Liu:Goodafternoon,Mr.Xiong.Mr.Xiong:Goodafternoon,Mr.Liu.Mr.Liu:Ihavesometroublewithheattreatment.Couldyoutellme?Mr.Xiong:Whataretheproblems?Mr.Liu:Doyouknowwhatisthefunctionofheattreatment?Mr.Xiong:Yes.IthinkIsee.Heattreatmentisamethodbywhichtheheattreatmentcanchangethephysicalpropertiesofamaterial.Mr.Liu:Howmanytypesofheattreatmentarethere?Mr.Xiong:Therearemainoperationsintheheattreatmentofsteel:hardening,temperingandannealing.Mr.Liu:Howishardeningoperationdone?Mr.Xiong:Thehardeningoperationconsistsofheatingthesteelaboveitscriticalrangeandthequenchingisinasuitablemediumsuchaswater,brine,oil,orsomeotherliquid.Havingbeenhardened,themetalmustbegivenatemperingtreatmentwhichconsistsofreheatingthehardenedsteeltoatemperaturebelowthecriticalrange,thusproducingtherequiredphysicalproperties.Mr.Liu:Andwhatiscriticaltemperature?Mr.Xiong:Itisthetemperatureatwhichacertainchangetakesplaceinthephysicalconditionofthesteel.Mr.Liu:Whatisthepurposeofannealing?Mr.Xiong:Itcansoftenawork-pieceandrelieveinternalstressesproducedbymachining.Mr.Liu:Thankyoufortellingmeaboutthese.Mr.Xiong:I’mgladtohavebeenofsomeservice.SceneTwo3DPrintingandCaseTask13DPrintingOverviewPracticespokenEnglish.Mr.Wang:Goodmorning,Mr.Yang.Mr.Yang:Goodmorning,Mr.Wang.Mr.Wang:Itseemsyouareverybusynow.Mr.Yang:Yes,alittle.Mr.Wang:Whatareyoudoing?Mr.Yang:Iammeasuringapart.Mr.Wang:Areallsizesofthepartcorrect?Mr.Yang:No,Ifindtheholeisbiggerthanthemaximumlimitofthesize.Mr.Wang:Canitbedoneoveragain?Mr.Yang:No.Ithasbecomeawasteproduct.Mr.Wang:Whydoesthedesignergiveatoleranceofapart.Mr.Yang:Becauseitisvirtuallyimpossibletomanufactureapartwithouterrorandthedesigneralsomustconsiderthedimensionsofmatingpartstokeeptheprecisionoffit,sothelimitedsizesofapartmustbegiven.Mr.Wang:Oh,Isee.Iamverygladtoknowthis.Thanks.Mr.Yang:You’rewelcome.Task2bigcountrycraftsmanin3DPrintingExercise:talkinginpairs.1Whatdowelearnfromthepassage?2Whatkindofcraftsmanshipcanwelearnfromit?3Howdowepracticethecraftsmanshipspiritfromsmallthings?4Howtointegratethecraftsmanspiritintoourstudyandlife?PracticespokenEnglish.MissCandy:Hello,Mr.SmithNicetomeetyou!Mr.Smith:HiMissCandy.Nicetomeetyou,too.MissCandy:Whatareyoudoing?Mr.Smith:Iampreparingforsomeexperiments.MissCandy:Iknowyourmajorisengineering.Couldyoutellmewhataboutthetransfermachine?Mr.Smith:…MissCandy:Aretransfermachinecommoninworkshop?Mr.Smith:…MissCandy:Howtransfermachinework?Mr.Smith:…MissCandy:I’mreallyverygratefultoyou.Mr.Smith:Notatall.SceneThreeWeldingProcessandCaseTask1WeldingProcessLookatthefollowingwordswemayuseinthissceneandmatchtheEnglishandChinesemeaning.solder 焊料soldering 锡焊,软钎焊braze 铜焊brazing 铜焊(接)join 连接,结合joint 接缝,结合处bismuth 铋cadmium 镉coat 涂上coating 涂层flux 助溶剂stearine 甘油vaseline 凡士林spelter 硬钎焊料Thefollowingexpressionswemayuse,beforewefinishoffthetask,pleasemakeouttheirEnglishmeaningwiththehelpofyourteammatesordictionaryortheinternet.酸洗液 氧化膜氯化锌 纯铜烙铁硬焊料 ____________________________________________________________Readtheparagraphoftheabovematerialsanddoyourbesttoanswerthefollowingquestionswiththehelpofyourclassmates.(1)Howdowechoosethemethodofjoiningmetalarticlestogether?__________________________________________________________________________(2)Whatisthefunctionofsoldering?__________________________________________________________________________(3)Whatarethemostimportantoperationsinsoldering?__________________________________________________________________________Tickoutwhichofthefollowingitemsarebelongtothemethodsofjoiningmetalafterreadingtheabovematerialsanddiscussingwithyourworkmates.brazed () riveted ()soldering () welded ()Surveyyourworkplaceandobservecarefully,andthenaskthemasterforhelpifanyproblems,writedownyourexperiencesinyourworkplace.Pleasetickouttheelementswemayaddinwhenjoiningmetaltogether.stearine () flux ()zincchloride () cadmium ()tin () acidcleaner ()vaseline () bismuth ()lead () Discusswithyourcolleaguesandtrytosharetheideasofyourpartnersandthenmakesurewhichofthefollowingexpressionisrightorwrong.RightforTandwrongforF.Tickthecorrectresponseintherelevantbox.(1)Joiningmetalarticlestogetherdependsonthetypeofmetalandthestrengthofthejointwhichisrequired. ()(2)Solderinggivesasatisfactoryjointforlightarticlesofsteel,copperorbrass. ()(3)Solderingistheprocessofjoiningtwometalsbyathirdmetaltobeappliedinthemoltenstate. ()Readthroughtheaboveinformationagainwithyourworkmatesandtrytofillintheblanksinthefollowingshortpassage.Dictatethewordsandexpressionsforeachotheramongyourroommates.Thereareanumberofmethodsofjoiningmetalarticlestogether,depending___________the___________ofmetalandthe___________ofthejointwhichisrequired.Solderinggivesasatisfactoryjointforlightarticlesofsteel,copperorbrass,butthestrengthofsolderedjointisrather___________thanajointwhichisbrazed,rivetedorwelded.Thesemethodsofjoiningmetalarenormallyadoptedforstrongpermanentjoint.Solderingistheprocessofjoiningtwometalsbya___________metaltobeappliedinthemoltenstate.Solderconsists___________tinandlead,whilebismuthandcadmiumareoftenincludedto___________themeltingpoint.Oneofthemostimportantoperationsinsolderingisthatof___________surfacestobejoined,thismaybedonebysome___________cleaner.Althoughtheoxidesareremovedbythecleaningoperation,anewoxidecoatingformsimmediatelyafter___________thuspreventsthesoldered,allowingthesoldertounitewiththesurfaceofthemetal.Readtheparagraphoftheabovematerialsanddoyourbesttoanswerthefollowingquestionswiththehelpofyourclassmates.(1)Whatisthefunctionofflux?__________________________________________________________________________(2)Whatisthebestfluxforsolderingmostferrousandnonferrousmetals?__________________________________________________________________________(3)Underwhatconditiontwopartsmaybeperfectlysoldered?__________________________________________________________________________Tickoutwhichofthefollowingitemsbelongtofluxafterreadingtheabovematerialsanddiscussingwithyourworkmates.zincchloride () stearine ()vaseline () copper ()ferrous () disadvantagesofsolderingandbrazing.advantagesdisadvantagesReadthroughtheaboveinformationagainwithyourworkmatesandtrytofillintheblanksinthefollowingshortpassage.Dictatethewordsandexpressionsforeachotheramongyourroommates._____________isusedtoremoveandpreventoxidationofthemetalsurfacetobesoldered,allowingthe_____________toflowfreelyandunitewiththemetal.Zincchlorideisthebest_____________touseforsolderingmostferrousandnonferrousmetals,forsolderingaluminum;stearineorvaselineistobeusedas_____________.Thesolderingcopperisapieceofcopperattached_____________steelrodhavingahandle.Solderingcoppersaremade_____________differentlengths,formsandweights.The_____________ofsolderingdependstoagreatdegreeontheformandsizeofthesolderingcopper.Twopartsmaybeperfectlysolderedonlywhenthesurfacestobe_____________haveabsorbedenoughheattokeepsoldermeltedforsometime.ReadtheabovematerialsagainwithyourworkmatesandthentrytotranslatethefollowingsentencesaboutsolderingandbrazingintoChinese,andfinallydiscusswithyourworkmates.(1)Fluxisusedtoremoveandpreventoxidationofthemetalsurfacetobesoldered.__________________________________________________________________________(2)Solderingcoppersaremeadindifferentlengths,formsandweights.__________________________________________________________________________(3)Insomecasesitmaybenecessarytoconnectmetalsurfacesbymeansofahardspeltersolderswhichfusesathightemperature.__________________________________________________________________________PracticespokenEnglish.John:Howdoyoudo!MynameisJohn.MissLi:Howdoyoudo!John:Arethereanyvacanciesinyourfactory?MissLi:Yes.Weneedsomenewworkers.Whatsubjectwasyourmajor?John:Imajoredinmechanicalmanufacturing,andIthinkIamgoodatoperatingmillingmachine.MissLi:Whatsortofjobdoyouliketodo?John:Iwouldliketodosolderingandbrazing.IthinkIcandomybesttoit.MissLi:Great!Whattimecanyoustarttowork?John:Anytime.MissLi:Verynice.Howmuchdoyouexpectinsalary?John:7800Yuan.MissLi:OK!Pleasefillinthisform.Ifanythingturns,I’llcontactwithyou.John:Thankyou!MissLi:You’rewelcome.Newwordsandexpressionswelearn(letthestudentscopythenewwordsandexpressionsheorshedoesn’tknowinthissceneandthendictatethemamonghis/hergroupmembers).___________________________________________________________________________Task2bigcountrycraftsmaninWeldingGreatcraftsmanLiWanjunExercise:talkinginpairs.1Whatdowelearnfromthepassage?2Whatkindofcraftsmanshipcanwelearnfromit?3Howdowepracticethecraftsmanshipspiritfromsmallthings?4Howtointegratethecraftsmanspiritintoourstudyandlife?PracticespokenEnglish.WanYing:Goodafternoon,Mr.Chen.Mr.Chen:Goodaftenoon,WanYing.Whereareyougoing?WanYing:Iamgoingtothelibrarytoborrowsomebooks.Mr.Chen:Whatkindsofbooksdoyouwanttoborrow?WanYing:Iwouldliketoborrowsomebooksofbeltdrives.Mr.Chen:Why?WanYing:Ihavebeenlearningthecourseofbeltdrives,butIhavesometroubleinlearningthebeltdrive.SoIneedsomereferencebooks.Mr.Chen:Whataretheproblems?MayIhelpyou?WanYing:Yes,whataretheadvantagesofbeltdrive?Mr.Chen:Beltdriveisakindofflexibilitytransmission,sothelocationbetweendriveranddrivenmachinerycanbeeasilyadjusted.Anotheradvantageofbeltdriveisthatitcanefficientlyreducevibrationandshocktransmission,furthermorebeltdriveisrelativelyquiet.WanYing:Itseemstobeaveryusefultransmissionmethod.Mr.Chen:Yes,youareright.WanYing:Youareverykind.Bye-bye!Mr.Chen:Bye!SceneFourPlasticProcessandCaseTask1PlasticProcessDiscusswithyourteam-matesaboutextrusion.Makethemouttrueorfalse.1.Coldextrusion,orheatedtoatemperaturewhichgivesoptimumresultsfortheconditionsapplyingandtheproductrequirements,i.e.hotorwarmextrusion.FORMCHECKBOX FORMCHECKBOX2.Inmostcases,themetalisintheformofasolidorhollowcylinderandismovedinacontainingtoolinthedirectioninwhichtheproductemergesfromthedieapertureFORMCHECKBOX FORMCHECKBOX3.Mostmetalscanbeextrudedinonewayoranother,butobviouslysomemoreeasilythanothers.FORMCHECKBOX FORMCHECKBOX4.Thecommonmetalsthatcanbeextrudedatambienttemperaturesarelead,aluminium,copper,lowcarbonsteelsandafewalloysofthesemetals.Thesoftersemi-preciousmetalscanalsobeextrudedcoldifrequired.FORMCHECKBOX FORMCHECKBOX5.Traditionally,inhotextrusionabilletofmetalisforcedthroughashapedholeatoneendofacontainerbytheactionofarampressingfromtheotherend6.Thecontainerboreisofuniformcross-sectionandtheratioofitsareatothatoftheproductisknownastheextrusionratio7.Inthiscasetheextrudateleavesthediethroughthehollowram.Althoughthecontainerboreisnormallyrounditmayalsoberectangulartopermitextrusionofverywideproducts8.Themaintoolingcomponentsforthehotextrusionprocessatthereforethecontainer,thedieassembly,thedummyblockandthemandrel9InforwardrodandtubeextrusionthepunchdoesnotsuffermuchfromwearbutthecompressivestressesaresimilartocanextrusionpunchesFORMCHECKBOX FORMCHECKBOXFORMCHECKBOX FORMCHECKBOXFORMCHECKBOX FORMCHECKBOXFORMCHECKBOX FORMCHECKBOXFORMCHECKBOX FORMCHECKBOXPleaseworkwithyourteam-matestryingtotranslatethefollowing
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