万魔声学股份有限公司供应商现场审核评分表QSA+QPA-Checklist+自评回复样板

品质分数汇总(QSA+QPA),,,,,,,,,,,,,,,

供应商名称：,,,,,,填表人：,,,,,,,,填写备注:,

序号,项目名称,满分值,实际评审得分,自评得分,权重,实际加权得分,自评加权得分,备注,,,,,,1.黄色部分为填写区域，其他地方无需填写,

1,QSA,100,0.00,0.89,40%,0,0.355287356,,,,,,,2.不适用项可默认为满分,

2,QPA,100,0.00,0.72,60%,0,0.43006993,,,,,,,3.请勿修改表格的数据和公式,

,,,,,,,,,,,,,,4.记录栏位为必填项，请填表人认真查看记录供应商的文件编号，记录审核的数据、情况；不允许空白；可插入文件附件、文字、图片等,

,最终得分,,,,100%,0.785357286,0.785357286,,,,,,,5.评分标准“差”栏位可填1分，或者0分,

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品质部分(QSA),,,,,,,,,,,,,,,

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序号,项目名称,满分值,评审得分,自评得分,权重,实际加权得分,自评加权得分,备注,,,,1,,,

1,QualitySystem,100,0.00,1.00,5%,0.00,0.05,,,,,2,,,

2,DocumentControl,100,0.00,1.00,5%,0.00,0.05,,,,,3,,,

3,SupplierQuality,100,0.00,0.00,10%,0.00,0.00,,,,,,,,

4,ProductID&LotTraceability,100,0.00,1.00,10%,0.00,0.10,,,,,,,,

5,ProcessControl,100,0.00,0.98,15%,0.00,0.15,,,,,,,,

6,Inspection,100,0.00,0.94,15%,0.00,0.14,,,,,,,,

7,Calibration,100,0.00,1.00,5%,0.00,0.05,,,,,,,,

8,NonconformityControl,100,0.00,1.00,10%,0.00,0.10,,,,,,,,

9,Storage,100,0.00,1.00,10%,0.00,0.10,,,,,,,,

10,PMC,100,0.00,1.00,5%,0.00,0.05,,,,,,,,

11,Purchasing,100,0.00,1.00,5%,0.00,0.05,,,,,,,,

12,QualityRecord,100,0.00,1.00,5%,0.00,0.05,,,,,,,,

13,,,,,,,,,,,,,,,

加权总分,,,,,100%,0,0.888218391,,,,,,,,

,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,

品质部分(QPA),,,,,,,,,,,,,,,

,,,,,,,,,,,,0,,,60%

序号,项目名称,满分值,评审得分,自评得分,权重,实际加权得分,自评加权得分,备注,,,,1,,,40%

1,Incoming,100,0.00,0.27,40%,0.00,0.11,,,,,2,,,

2,Assembly,100,0.00,1.00,40%,0.00,0.40,,,,,3,,,

3,Equipment&5S,100,0.00,1.00,10%,0.00,0.10,,,,,,,,

4,Packing&Shipping,100,0.00,1.09,10%,0.00,0.11,,,,,,,,

5,,,,,,,,,,,,,,,

加权总分,,,,,100%,0.00,0.72,,,,,,,,

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Part1:QSA稽核,,,,,,,,,,,,,,,

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1.QualitySystemRequirements(QSA),,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(没有系统）1-MinorDeficiencies（有系统但证据不充分）2-Good（有系统且证据充分）3-Perfect(系统全面证据充分且有良好执行）,,,,,,,,,,,,,,,

,AuditCriterion稽核标准,,,"Total

满分值","Self

自评","Audit

稽核","Document

文件附档/编号","Problem

问题",,,,,,,

1.1,"Quality&HSFpolicyandtargetisexplicitlydeifinedinthevendor'sdocument.

供货商文件明确定义质量和HSF政策、质量和HSF目标

Assuringthequality&HSFpolicyisunderstoodbyeverymemberoftheorgnizationandworktogethertorealizethetarget.

确保质量和HSF政策让组织内所有阶层了解并展开为部门目标实施推行",,,3,3,,HH-HSF-01有害物质管理手册,,,,,,,,

1.2,"DoestheorganizationestablishHSPMsystem(likeQC080000)andkeeponcontinousimprovement?组织是否建立类似IECQC080000的HSPM体系并持续改进?

Howdoestheorganizationcontinuouslydetermine,monitorandreviewthelatestrequirementsofenvironmentalregulatoryandcustomer?HasTiinlab'slatestversionofsubstancelist?

组织如何持续确定、监控和评审最新版本的环境法规要求和顾客要求?有万魔最新版本的有害物质控制标准吗？",,,3,3,,HSF有害物质管理体系,,,,,,,,

1.3,"Managementtargetmustleaveprogressrecordforsurveying.

管理目标必须留下现况进展记录可供审查(管理审查)",,,3,3,,HSF目标达成汇总表DCC-FM-23-A0,,,,,,,,

1.4,"IsthereaDesignatedManagementRepresentative(DMR)onHSPMappointedbytopmanagementwhohasdefinedproperresponsibilitiesandauthoritiesofrelativedepartmentsonHSFmanagment?IsthereaHSFengineertotakecareHSFaffairs?

HSPM是否有由最高管理者指定的管理者代表(DMR)，并明确了相关部门在HSF管理方面的适当职责和权限?是否有环保工程师负责处理产品环保事务?",,,3,3,,HH-HSF-01有害物质管理手册1.6管理者代表任命书,,,,,,,,

1.5,"Personalresponsibility,authorization,inter-relationshipmustexplicitlyidentifiedamongthosemembersresponsibleforqualitymanagement,policycarryingoutandqualitytesting.

从事质量管理、执行、验证人员，均需明文定义其责任、授权与相互关系",,,3,3,,岗位职责说明书,,,,,,,,

1.6,"Documentsrelatedtoqualitymustindentifythetarget,defectsolutionprocess,customerrequirement,trainingandproductdesign.

文件明确定义管制特性选择、质量目标设定方式、验证解决方案执行、客户需求处理、教育训练、产品设计导入",,,3,3,,质量管理体系文件,,,,,,,,

1.7,"Appointonemembertocarryoutqualitysystemandreporttosupervisors.

指派管理代表之其中一员，完全授权推展质量系统运作并不受其它职务责任影响，并定期向管理阶层报告以供审查",,,3,3,,HH-QEM-01质量环境手册,,,,,,,,

1.8,"Thewrittenprocessdocumentmustincludedinthequalityhandbooksoastobeconformtothequalitysystemandpolicy.

质量手册应定义各项书面程序以符合质量系统与质量政策需求，并对于文件架构予以概要说明",,,3,3,,HH-QEM-01质量环境手册,,,,,,,,

1.9,"Procductcontrolplansmustbeseparatedtothreeprocess:samplerun,PVTandmassproduction(QCflowchart).

先期产品的管制计划应包括原型样品、量产前、量产三个阶段(QC工程图)",,,3,3,,QC工程图,,,,,,,,

1.10,"AproceduremustbeusedtocheckandupdatethecontrolplanincludingECN,PCN,andinspectionfrequentchange.

订定管制计划检讨、更新与确认程序，同时可依照程序提供客户产品管制状况。(包括产品变更、制程变更、检验方式频率变更)",,,3,3,,HH-QEP-29工程变更管理程序,,,,,,,,

1.11,"Setupinternalauditproceduresoastoconfirmthevalidityofqualityactivitiesandrelatedresult.

制定内部稽核程序以规划及实施内部稽核，从而验证各项质量活动与相关结果之有效性",,,3,3,,HH-QEP-04内部审核管理程序,,,,,,,,

1.12,"WorkoutthetrainingrequirementofQCmembersandgivethemtherelatedtrainings.

针对所有影响质量活动的人员，制定明确程序以鉴定其训练需求，并同时提供相关训练",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

1.13,"Assessthetrainingeffectivenessregularly.

训练有效性的定期评估",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

1.14,"Setupanexamtoconfirminstrumentoperationqualification.

明订仪器设备操作资格程序",,,3,3,,HH-QEP-07设备设施管理程序,,,,,,,,

1.15,"Makesuretheserviceinformationmustbeknownbyproduction,PEandRDdepartment.

维持一套沟通程序将服务有关的信息通报给制造、工程及设计部门(确认组织外部不符合讯息能让组织内部知悉)",,,3,3,,HH-QEP-05信息交流与沟通管理程序,,,,,,,,

1.16,"Vendorsshoudorderthereasonabletimetousestatisticmethodandwrittenintothecontrolplan.

供货商明确定义统计工具技术使用的时机，并规定需明订于管制计划",,,3,3,,HH-QEP-13供应商管理程序,,,,,,,,

,,FullScore(满分）,,,48,,,,,,,,,,

,,SelfScore(自评分）,,,48,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分数比值）,,,0%,100%,,,,,,,,,

,,PassPercentage（通过百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

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2.DocumentControl,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(没有系统）1-MinorDeficiencies（有系统但证据不充分）2-Good（有系统且证据充分）3-Perfect(系统全面证据充分且有良好执行）,,,,,,,,,,,,,,,

,AuditCriterion稽核标准,,,"Total

满分值","Self

自评","Audit

稽核","Document

文件附档/编号","Problem

问题",,,,,,,

,"Vendorshavealreadysetupthefollowingdocuments'controllingprocedure:

供货商已经建立下列文件管制的程序：",,,,,,,,,,,,,,

2.1,"(a)Documentdesignandtechnologicaldrawings.

设计文件与技术图面",,,3,3,,图纸,,,,,,,,

2.2,"(b)SOP

作业规范",,,3,3,,WI,,,,,,,,

2.3,"(c)Operationstandard

作业标准",,,3,3,,WI,,,,,,,,

2.4,"(d)Operationsheets(daily/weekly/monthly)

作业窗体(日报,周报,月报)",,,3,3,,月报,,,,,,,,

2.5,"(e)Customerrelatedconfidentialdocuments

客户相关机密文件",,,3,3,,QCD-WI-1043保密管理办法,,,,,,,,

2.6,"It'snecessarytomakeiteasytogetdocuments'headlinestocheckthedocuments'presentstatus.

必须建立文件总表或相关的程序，以鉴定文件现行修订状态，该总览或程序应该易于取得",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.7,"Document'sissuedDiv.andacceptedDiv.canbetraceback.

文件可以追溯发行单位与收文单位",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.8,"文件与资料在分发之前，应该经过权责人员签核

Documentsshouldbeapprovedbysupervisorsbeforetheyareissued.",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.9,"Invaliddocumentsshouldbecanceledintheissueddepartmentorusedsite.Furtherhandlingshouldbedonetothosedocuments.

无效及作废的文件应从分发单位或使用地点撤除，同时针对该文件进一步处理或管制(需回收及回收记录)",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.10,"Markthemodifiedcontentsclearlyonthedocumentsandtheattachments.

在文件或适当的附件上明白标示版本变更的内容",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.11,"Takedownthedeadlineofpreservingthequalitydocuments.

质量记录保存期限必须加以设定与记录

DoestheorganizationmaintainorretaindocumentedinformationregardingallactivitiesofHSPM?Hasallthoseinformationbeendocumented,recordedandmaintainedforatleast10years?

组织是否维护或保留有关HSPM所有活动的文件化信息?所有这些信息是否已记录在案并保存至少10年?",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.12,"Doesthequalityrecordskeepandmanageaccordingtodifferentcustomer?

质量记录是否依客户别不同进行管理与储存?",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.13,"Deadlinesofpreservingthepartsacknowlegement,ECN,ECRandmodifynoticeshouldbeoneyearlongerthantheproductindeadline.

各零组件之承认书、变更通知书及技术性文件的保存期限，都比产品截止日期再加上一年",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.14,"Qualityrecordshouldbepreservedanotheroneyearaftertherearesetup.

各绩效的质量记录应该在被建立的当年度之后，再保存一年(如:管制图、检验及测试结果)",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.15,"Internalqualitysystem'sauditingandmanagementrecordsshouldbekeptforthreeyears.

内部质量系统稽核与管理审查记录应保存三年",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

2.16,"ThePreservationdeadlineofqualityrecordscanbeprolongedaccordingtothecustomer'srequirement.

质量记录可以依照客户要求延长保存期限",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

,,FullScore(满分）,,,48,,,,,,,,,,

,,SelfScore(自评分）,,,48,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分数比值）,,,0%,100%,,,,,,,,,

,,PassPercentage（通过百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

3.SupplierQuality,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(没有系统）1-MinorDeficiencies（有系统但证据不充分）2-Good（有系统且证据充分）3-Perfect(系统全面证据充分且有良好执行）,,,,,,,,,,,,,,,

,AuditCriterion稽核标准,,,"Total

满分值","Self

自评","Audit

稽核","Document

文件附档/编号","Problem

问题",,,,,,,

3.1,"Isthereanexclusivesectiontohandle/managesub-contractor?

有专属单位负责供货商管理事务",,,3,,,HH-QEP-13供应商管理程序,,,,,,,,

3.2,"BeforetheQVLthatprovidedbycustomer,isthereaclearruletocommunicateandgetagreementfromcustomer?

如果想变更客户提供的供货商名单，必须有明确的程序通知客户以获得相关的确认",,,3,,,HH-QEP-29工程变更管理程序,,,,,,,,

3.3,"Arevendorsselectedonthebasisoftheirabilitytomeetsubcontractrequirements,includingqualityandHSFrequirementsandmanufacturingability?

供應商的選擇(開發)必須經過明確的評估程序(品質和HSF系統及製程能力)",,,3,,,HH-QEP-13供应商管理程序,,,,,,,,

3.4,"Isthereanexplicitdefinationoncorrectedandprotectedactionfordelivery,qualityandserviceabnormal?

针对供货商交期、质量或服务异常，有明确规范其矫正与预防措施",,,3,,,HH-QEP-13供应商管理程序,,,,,,,,

3.5,"Areup-to-daterecordskeptofacceptable/approvedvendors?

建立及维持合格供货商的质量记录(检验报告)",,,3,,,来料检验报告,,,,,,,,

3.6,"Effectivelydefinethemethodanddegreeofvendormanagement(audit,qualityrecordandlocate-on-site)

必须有效界定管理供货商的方法与程度(稽核、质量记录、派驻)",,,3,,,HH-QEP-13供应商管理程序,,,,,,,,

3.7,"Isthevendordeliveryingresultmonitored?Andcorrectedactionbeactedifneeded.

必须执行一套监测供货商交货绩效的系统，同时实行必要的矫正行动",,,3,,,HH-QEP-13供应商管理程序,,,,,,,,

3.8,"Isthereaclearproceduretocommunicatethecustomer'squalityandHSFrequesttosupplier?

有明確程序將客戶的品质要求和HSF要求轉達到供應商內部",,,3,,,HH-QEP-13供应商管理程序,,,,,,,,

3.9,"IsthereadocumentedproceduretoensuretheconformityofproductqualityandHSF

對於供應商所提供的產品有品質和HSF符合性的確認程序(承認流程)",,,3,,,HH-QEP-13供应商管理程序,,,,,,,,

3.10,"DoesvendorassuretheMPtestconditionbelinewithPR(FMEA)?

针对供货商必须有程序验证量产前的检测条件是否能与量产后的条件一致(信赖度实验)",,,3,,,HH-QEP-09检验和试验管理程序,,,,,,,,

3.11,"DoestheFirstArticlereportincludeverificationof:

分包商提供的首样报告必须提到下列事项",,,3,,,,,,,,,,,

3.12,"(a)Qualitydocuments?(SOP,SPECandsketch)

质量相关文件(作业标准、检验标准、图面)",,,3,,,SIP/图纸,,,,,,,,

3.13,"(b)Processcontrolparameters/documents?(Tosetthenameofengineeringandinspectionstand)

产品的制程参数(工程站别、检验站设定)",,,3,,,WI,,,,,,,,

3.14,"(c)Conditionofmanufacturingandequipment(Personnel,machineandinstrumentfacility)

制造条件与设备(人员、机器设备、检验设备)",,,3,,,WI,,,,,,,,

3.15,"(d)Criticalparameters/dimensions?(includingcapabilityindex)

关键尺寸、产品功能定义清楚",,,3,,,SIP/图纸,,,,,,,,

,"(e)Traceabilityofcavity,tooling,manufacturingsiteanddate?

产品的可追溯性(模穴、治具、制造组别、日期)",,,3,,,HH-QEP-17产品标识和可追溯性管理程序,,,,,,,,

3.16,"(f)Inspection/testyield(Frequency)

检验与测试比率(频率)",,,3,,,SIP,,,,,,,,

,,FullScore(满分）,,,51,,,,,,,,,,

,,SelfScore(自评分）,,,0,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分数比值）,,,0%,0%,,,,,,,,,

,,PassPercentage（通过百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,

4.ProductIdentificationandLotTraceability,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(没有系统）1-MinorDeficiencies（有系统但证据不充分）2-Good（有系统且证据充分）3-Perfect(系统全面证据充分且有良好执行）,,,,,,,,,,,,,,,

,AuditCriterion稽核标准,,,"Total

满分值","Self

自评","Audit

稽核","Document

文件附档/编号","Problem

问题",,,,,,,

4.1,"Arethereproceduresdefiningproductidentificationrequirementsforallproducts?

供货商对所有产品均制定程序进行识别",,,3,3,,HH-QEP-17产品标识和可追溯性管理程序,,,,,,,,

4.2,"Arein-stockandin-processmaterialsproperlyidentifiedandcontrolled?

库存品与半成品均有规范适当管制与识别可供追溯(如:日期、班别、模具、检验者)",,,3,3,,HH-QEP-17产品标识和可追溯性管理程序,,,,,,,,

4.3,"Wheretraceabilityisaspecifiedrequirement,doindividualproductsorbatcheshaveauniqueidentification?

如果个别产品或批次被列入特别识别的要求，应该明订识别的标志方式并予以记载",,,3,3,,HH-QEP-17产品标识和可追溯性管理程序,,,,,,,,

4.4,"Rawmaterialandexpensedmaterialhavethewayofidentifyingandtracing.

原材料与耗材均有识别与追溯的方式",,,3,3,,HH-QEP-17产品标识和可追溯性管理程序,,,,,,,,

4.5,"ItisnecessarytoidentifyrecordevaluateseparatearrangeandinformforNGproduction.

必须针对不符合要求(或疑似不合格)的产品进记识别、记载、评估、隔离、处置、通知",,,3,3,,HH-QEP-17产品标识和可追溯性管理程序,,,,,,,,

4.6,"Itisnecessarytoprovidethevisualidentifyingwaywithregardtodoubtfulmaterialorproduction(semi-finishedgoods)

对于可疑材料或产品(半成品)必须提供视觉上的识别方式",,,3,3,,HH-QEP-17产品标识和可追溯性管理程序,,,,,,,,

4.7,"Reviewtheresponsibilityandarrangingduty(rework,AOD,scrap)withregardtononconforming.HSFnonconformingcannotbereuse.

不合格品必須檢討責任與處理權責(如:重工、特採、報廢),HSF不合格品不可再使用",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

4.8,"Recordtheprocedureofreworkandre-inspectnonconformingproduction.

对不合格品之覆判及重工之过程，是否有留下记录?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

4.9,"Urgentreleaseproceduremustincludespecificauditresponsibility.

材料特采流程对于审核的权责有明确规定",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

4.10,"Followupthecorrectivesolutionsoftheurgentreleasematerial.

对于特采的材料有矫正措施后续追踪",,,3,3,,HH-QEP-06纠正及持续改进管理程序,,,,,,,,

,"Any8-Dformshouldbecarriedoutaccordingtotheirimportanceandrisk.(Specialcaseornot)

任何矫正预防措施被执行时，其实施程度应依问题大小及相对风险而定(如:机遇与非机遇问题)",,,3,3,,HH-QEP-06纠正及持续改进管理程序,,,,,,,,

4.11,"Anymodificationoftheprocedureduetothe8-Dformshouldbecarriedoutandrecorded.

矫正预防措施所引起的任何程序变更，必须加以执行与记录",,,3,3,,HH-QEP-06纠正及持续改进管理程序,,,,,,,,

4.12,"Thereshouldbeprocedurestoasurecorrectivesolution'scarryingoutandeffect.(Personnel,date)

矫正措施应有程序确保执行状况并具有成效(如:执行人员、日期)",,,3,3,,HH-QEP-06纠正及持续改进管理程序,,,,,,,,

4.13,"Correctivesolutionshouldseparatedintolong-termsolutionandshort-termsolution.

矫正措施分为短期措施与长期措施",,,3,3,,HH-QEP-06纠正及持续改进管理程序,,,,,,,,

4.14,"Besidethecorrectivemeasures,preventivemeasuresshouldbemadeaccordingtotheproperinformations(purchasingadmition,auditresult,servicereport,andcustomercomplainingreport.

除了矫正措施之外，应用适切的信息来源(如:特采允收、稽核结果、服务报告、客诉报告)拟订预防措施",,,3,3,,HH-QEP-06纠正及持续改进管理程序,,,,,,,,

4.15,"IsthematerialhistorybeusedbyIQC

进料检验单位是否有使用材料质量履历表?",,,3,3,,有质量月报,,,,,,,,

4.16,"Correctivemeasures'contentshouldinclude8D

矫正预防措施的内容是否有符合8D?",,,3,3,,HH-QEP-06纠正及持续改进管理程序,,,,,,,,

,,FullScore(满分）,,,51,,,,,,,,,,

,,SelfScore(自评分）,,,51,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分数比值）,,,0%,100%,,,,,,,,,

,,PassPercentage（通过百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

5.ProcessControl,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(没有系统）1-MinorDeficiencies（有系统但证据不充分）2-Good（有系统且证据充分）3-Perfect(系统全面证据充分且有良好执行）,,,,,,,,,,,,,,,

,AuditCriterion稽核标准,,,"Total

满分值","Self

自评","Audit

稽核","Document

文件附档/编号","Problem

问题",,,,,,,

5.1,"Arethereworkinstructionsdefiningthemannerofproduction,installationsforeachprocess/station?

工作指导书定义生产模式,每个制程/工站的安装?",,,3,3,,WI,,,,,,,,

5.2,"Dotheworkinstructionsclearlyspecifythemachines,fixtures,tools,gaugesandprogramtobeused?

工作指导书清楚地规定使用的机器,固定装置,工具,量规和程序吗?",,,3,3,,WI,,,,,,,,

5.3,"Dotheworkinstructionsspecifythematerialstobeused?(e.g.,partnumber/name,assemblytools,inspectiontools)

工作指导书规定使用的材料吗?(如,零件号码/名称,组装工具,检验工具)",,,3,3,,WI,,,,,,,,

5.4,"Dotheworkinstructionsindicateprocessspecificationsandmachinesetting?(e.g.,temp,pressure)

工作指导书制程规格和机器设定吗?(如,温度,压力)",,,3,3,,WI,,,,,,,,

5.5,"DoestheWIspecifythetools&fixture/M/C&testprogramtobeused?

工作指导书是否有规定所用的工具及夹具,机器和测试程序?",,,3,3,,WI,,,,,,,,

5.6,"IstheWIsimpleandclearenoughsuchthatoperatorswithbasictrainingcanfollow?

工作指导是否足够简单且清晰使受过基本培训的操作员可以理解和使用?",,,3,3,,WI,,,,,,,,

5.7,"Arequalitydocuments(e.g.,QC-flow,WI,Recordsheet)revisioncontrolledandapprovedbyauthorizedpersonnelpriortoissue?

先由合格人员对质量文件(如,QC工程图,工作指导书,纪录表格)版本修订及批准做控制后发行",,,3,3,,HH-QEP-35文件、资料和记录管理程序,,,,,,,,

5.8,"Arequalificationrequirementsfornewprocessandchangeoperationsandassociatedequipmentandpersonnelspecified?

新制程和操作的变更,对关联的设备和合格人员的评鉴要求吗?",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

5.9,"Arethequalificationcriteriaavailableandrecordmaintained?

合格标准和保持的纪录可用吗?",,,3,3,,合格标签,,,,,,,,

5.10,"IsthereacomprehensivePreventiveMaintenancePlanandupdatedrecordformachines,toolsandstandardsamples?

有一个全面性预防保养计划和对机器,工具和标准样品的更新纪录",,,3,3,,HH-QEP-07设备设施管理程序,,,,,,,,

5.11,"AreallESDsystemsareproperlyinstalledandmaintained?e.g.groundingmainsystem,instrument,fixture…etc.

适当地安装和维护静电系统吗?如,接地主系统,仪器,治具…等等",,,3,3,,HH-QEP-07设备设施管理程序,,,,,,,,

5.12,"Aretheremonitoringsystemsforenvironmentcondition,suchastemperature,humidity…etc.?

有环境条件监控系统,如,温度,湿度…",,,3,3,,温湿度计,,,,,,,,

5.13,"Aretheworkstations""ESD""safe?(Aretheyusingstaticdissipativeorantistaticworksurface)

工位上的防静电措施是否可靠?(是否用了导静电或防静电的工作台面?)",,,3,3,,不适用,,,,,,,,

5.14,"Aretheoperators/inspectors/FAtechniciansproperlygroundedwhenhandlingESDsensitiveparts?

操作员/检查员/坏品分析技术员在处理静电敏感零件时是否被正确接地?",,,3,3,,不适用,,,,,,,,

5.15,"Dotheoperators/inspectors/FAtechnicianschecktheESDwriststrapdailybeforework?Aretherecordsavailable?

操作员/检查员//坏品分析技术员每日在工作前是否检查了静电腕带?是否有检查结果的记录?",,,3,3,,不适用,,,,,,,,

5.16,"Isthereaprocedureorplantospecifyallcriticalparametersandproductioncharacteristicswhichneedmonitoringorcontrol?

有程序或计划去规定需要监控所有关键参数和生产的特性?",,,3,3,,WI,,,,,,,,

5.17,"HaveallrelevantemployeesbeentrainedaccordingtothedocumentedSPCtrainingplan?

所有合适的员工是否有根据SPC训练计划的文件来训练?",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

5.18,"AreSPCtrainingrecordsforeachemployeeandtrainingmaterialsmaintained?

是否保有每个员工训练教材的SPC训练纪录?",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

5.19,"DoestheSPCtrainingprogramincludecontrolcharttheoryandprocesscapabilityanalysisskills?

SPC训练方法是否包含管制图理论和制程能力分析技巧?",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

5.20,"Areallcriticalprocessesandparametersunderstatisticalcontrol?(e.g.,controlchart,Cp/Cpkstudy)

所有关键制程和参数是否用统计方法控制?(如,管制图,Cp/Cpk)",,,3,3,,CPK,,,,,,,,

5.21,"Areout-of-controlconditionsnotedoncontrolcharts,withcausesinvestigated,andactionsprovided?

超出管制条件是否有载管制图表上注明,与调查原因,并且提出措施?",,,3,3,,CPK,,,,,,,,

5.22,"AreappropriateactionstakenwhentheCp/Cpkvaluesarenotmeetingexpectation?

当Cp/Cpk值没有达到预期时,是否有采取适当措施?",,,3,3,,CPK,,,,,,,,

5.23,"ArerecordsoftheseSPCactivitiesmaintained?

是否有保留这些SPC活动纪录呢?",,,3,3,,CPK,,,,,,,,

5.24,"Isthedataanalysisprovideinformationrelatingtocharacteristicsandtrendsofprocessincludingopportunityforpreventiveaction?

数据分析提供包含对预防性行动机率,制程的特性看倾向有关信息吗?",,,3,3,,CPK,,,,,,,,

5.25,"IstheProcessAuditChecklistavailableandadequate?

制程稽核检查表是否可用及适当呢?",,,3,3,,巡检记录表,,,,,,,,

5.26,"Isthetestyieldbeingmonitored?Aretargetvalue/processtriggerlimitsdefined?

测试合格率是否被监控?是否界定了该合格率的目标值和异常报警范围?",,,3,3,,巡检记录表,,,,,,,,

5.27,"Istherearepairprocedureinplacetoensurecomplianceoftheproductwiththestandardqualityrequirements?

是否具备修理程序，符合产品质量要求？",,,3,3,,不适用，产品不可返修,,,,,,,,

5.28,"Areallthenecessarydocumentsavailableatreworkingstation?

重工站是否有必需且有效的文件?",,,3,3,,不适用，产品不可返修,,,,,,,,

5.29,"Aretherepairedunitsproperlymarkedfortraceabilitypurpose?

修理机是否被正确标识以便于追溯?",,,3,3,,不适用，产品不可返修,,,,,,,,

5.30,"Istherepairinformationproperlyanalyzedandutilizedtodriveforqualityimprovement?

有关修理的信息是否被统计分析并用来推进质量改善?",,,3,3,,不适用，产品不可返修,,,,,,,,

5.31,"AreallrepairandFailureAnalysis(FA)informationproperlyrecordedforsubsequentanalysisandCorrectiveAction(CA)?

是否记录了所有的修理与坏品分析信息来作为分析及采取纠正措施的依据?",,,3,3,,不适用，产品不可返修,,,,,,,,

5.32,"Forproductsthatfailedtest,arethenon-conformanceproductsidentified,recorded,andsegregatedproperly?

不合格品是否被正确地标识,记录和隔离?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.33,"Areprocess-defectrecordsmaintained,correctlyfilledin,andreviewonaregularbasis?

对工序上的坏品的记录是否被更新,正确填写并定期评审?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.34,"Arethecausesofdefectidentified?Areactionstakentoimproveyield?

是否找到了坏品原因?是否采取了措施来提高合格率?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.35,"Areactionsreported,reviewedandapprovedbyrelevantauthority?

纠正措施是否经相关责任人报告,评估和批准?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.36,"ForOutgoingQualityControl(OQC),arethesamplingplanandacceptancecriteriaspecified?

出货检查是否规定了抽样计划和接收标准?",,,3,3,,QCD-WI-0083包装OQC作业流程,,,,,,,,

5.37,"ForOQC,isthereadocumentedcontrolsystemfornon-conformity?

出货检查是否有不合格品控制程序?",,,3,3,,HH-QEP-39不合格品管理程序,,,,,,,,

5.38,"ForOQC,isthereaproceduretocontrolthemanagementoflimitsamples?

出货检查是否有程序来管理允收样板?",,,3,3,,样板台账,,,,,,,,

5.39,"ForOQC,hastheyieldbeenreviewedperiodicallyandimplementedCIPforeachprocess?

出货检查是否对每一工序的合格率定期评估并实施持续改进?",,,3,3,,OQC报表,,,,,,,,

5.40,"DoesOQCspecifytocheckforalllabelsarecorrectandplacedproperly?

出货检查有否规定检查所有标贴内容及位置正确?",,,3,3,,QCD-WI-0083包装OQC作业流程,,,,,,,,

5.41,"Istherecomprehensiveinspectionreportforallinspectionperformed?

对执行的所有检查是否有全面的检查报告?",,,3,3,,OQC出货检验报告,,,,,,,,

5.42,"Arethetestandinspectionmeasurementdatarecordedinthereport?

报告中是否记录有测试和检验测量的数据?",,,3,3,,OQC出货检验报告,,,,,,,,

5.43,"Arethereprocedurestogovernprocesschange?(e.g.,M/Ccondition,tooling,in-directmaterialchange)

是否有程序来控制和管理工序变更并规定如何提出,审批,发放和执行工序变更(例如机器状态,模具,辅料的更改)?",,,3,3,,HH-QEP-29工程变更管理程序,,,,,,,,

5.44,"AretheEngineeringChangeNotices(ECN)issuedtorelatedpeopleandcustomerifnecessaryastheprocesschange?

对于工序变更,是否发放了工程更改通知书给相关人员,必要时是否发给了客户?",,,3,3,,HH-QEP-29工程变更管理程序,,,,,,,,

5.45,"Arethedocuments/recordsforprocesschangeproperlydocumented?

工序更改文件/记录是否正确地存盘了?",,,3,3,,HH-QEP-29工程变更管理程序,,,,,,,,

5.46,"Isthereaproceduresforperiodicprocessauditwithcontrolparametersandfrequency?

是否有一个程序规定定期对工序进行审核并且规定了审核内容和审核频率?",,,3,1,,暂无,,,,,,,,

5.47,"Isprocessauditschecklistprepared?Arethecheckitemssufficientandadequate?

是否准备了工序审核检查表?检查项目是否充分和足够?",,,3,1,,暂无,,,,,,,,

5.48,"AreCARsissuedandcorrectiveactionstakenfordeficienciesfoundinaudit?

审核时发现有不符合项,是否发放了纠正行动报告并且采取了纠正措施?",,,3,3,,HH-QEP-06纠正及持续改进管理程序,,,,,,,,

5.49,"Isthereasystemthatidentifiestrainingandcertificationrequirementsforallpersonnelaffectingtheprocessquality?

对影响工序质量的所有人员,是否有一个系统来规定他们应接受何种培训和应该达到什么水平?",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

5.50,"Arecertificationproceduresandcontentsefficientandadequate?

对员工上岗资格的评定程序与内容是否有效和足够?",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

5.51,"Arecertificationrecordsavailable?Areaccuratetrainingrecordsmaintained?

是否有资格评定记录?是否对培训记录进行维护和更新?",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

5.52,"Isthequalityperformanceofoperatorstrackedandcontrolled?

操作员的质量表现(例如误判,漏判率等)是否被跟踪并得到控制?",,,3,3,,HH-QEP-17产品标识和可追溯性管理程序,,,,,,,,

5.53,"Isthereasystemtodisqualifyandre-qualifypersonnelinajobfunction?

对于员工的上岗资格,是否中有一个系统来规定如何取消资格或重新评定?",,,3,3,,HH-QEP-32人力资源管理程序、年度培训计划表和培训签到表,,,,,,,,

5.54,"Ifsomeharmfulin-directmaterialswereusedinprocess,aretheproperactionstakentoavoidsafetyissueoccurring?

如果一些有害的辅料用于工序中,有无采取合适的措施来避免安全问题发生?",,,3,3,,无有害辅料,,,,,,,,

5.55,"Areharmfulin-directmaterials,suchastoxicchemical...,keptinproperplaceandcontrolled?

有害的辅料(如:剧毒化学品…)是否保存在恰当位置且受到控制?",,,3,3,,无有害辅料,,,,,,,,

5.56,"Haveallmanualoperationsandhandlingbeenreviewedtoensurethesafetyofoperatorsagainstaccident?

是否评估过所有手工操作来确保操作员在事故发生时的安全?",,,3,3,,HH-HS-003机械危害评估管理程序,,,,,,,,

5.57,"HaveallM/Coperationsandfacilitybeenreviewedtoensurethesafetyofoperatorsagainstaccident?

是否评估过所有机器的操作和设施来确保操作员人身安全，免致意外发生?",,,3,3,,HH-HS-003机械危害评估管理程序,,,,,,,,

5.58,"Isaccesscontroltotheworkshops,productionlayoutsandflowscompatiblewiththepreventionofdegradationofwork-in-progressmaterial?

进出工场，出生产线流程及分布，有否加以管制，避免生产过程中物料损坏或退化？",,,3,3,,工厂分布图,,,,,,,,

,,FullScore(满分）,,,174,,,,,,,,,,

,,SelfScore(自评分）,,,170,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分数比值）,,,0%,98%,,,,,,,,,

,,PassPercentage（通过百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,

6.InspectionandTesting/Status,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,

0-NoSystem(没有系统）1-MinorDeficiencies（有系统但证据不充分）2-Good（有系统且证据充分）3-Perfect(系统全面证据充分且有良好执行）,,,,,,,,,,,,,,,

,AuditCriterion稽核标准,,,"Total

满分值","Self

自评","Audit

稽核","Document

文件附档/编号","Problem

问题",,,,,,,

6.1,"Aretheredocumentedproceduresfordefininginspectionandtestmethods?

供货商检验与测试应该建立的记录，应详细定义在质量计划或书面程序中",,,3,3,,HH-QEP-09检验和试验管理程序,,,,,,,,

6.2,"Doesthesupplierensurethatincomingproductisnotuseduntilithasbeeninspectedandverifiedasconformingtospecifiedrequirements?

供货商应该确保进厂产品在未经检验或其他验证符合规定要求之前，不可被使用",,,3,3,,HH-QEP-09检验和试验管理程序,,,,,,,,

6.3,"DoesthevendorutilizefinalinspectionandOBAprocedure?(IncludepartNo.,packing,markingandshipingsite)

供货商是否具备出货检验或OBA程序(包括品名、包装、标签、出货地点)",,,3,3,,HH-QEP-09检验和试验管理程序,,,,,,,,

6.4,"DoesthevendorutilizeoutgoingproductinspectionandtestingsuchasOutofBoxAudits?

供货商是否针对成品进行产品出货仿真试验(ORT)",,,3,1,,无,,,,,,,,

6.5,"Doesthesupplierutilizeextendedreliabilitytesting?

具备产品可靠度测试验证",,,3,3,,具备,,,,,,,,

6.6,"DoestheinspectionandtestprocessassureoutgoingproductsmeetASUSLRRandIFIRgoals?

出货检验的抽样水平合乎华硕厂内要求(AQL<0.65)",,,3,3,,SIP,,,,,,,,

6.7,"当实验验证的结果是计量值时，应该采用适当的统计技术

Statistictechnologyshouldbeappliedforthecalculateddata",,,3,3,,CPK,,,,,,,,

6.8,"Arethereproceduresandpracticesinplacetoassureproducttraceabilitythroughallstagesofproduction?

检验项目是否有检验记录可以追溯",,,3,3,,出货检验报告、生产追踪流程卡,,,,,,,,

6.9,"Supplierisabletodothefull-sizemeasuretomatchcustomer'srequest(equipmentandability)

供货商是否达到客户产品规格验证之量测要求设备与能力(如:X-RAY,三次元量床)",,,3,3,,满足,,,,,,,,

6.10,"Thereisaproceduretodefinetheinspectstatusforwaiting-for-inspectandpassthroughvisualmanagement

有明确的目视管理，辨识待确认与已确认完成的零件与产品",,,3,3,,看板,,,,,,,,

6.11,"Thereareinspecthistoryformaterialandout-goinggoods.

具有出货与原料检验记录履历一览表",,,3,3,,生产追踪流程卡,,,,,,,,

6.12,"Reviewqualitystatusinthequalitymeetingregularlly(atleastonceonemonth)

定期召开质量会议检讨质量状况(至少每月乙次)",,,3,3,,月报、月度会议,,,,,,,,

,,FullScore(满分）,,,36,,,,,,,,,,

,,SelfScore(自评分）,,,34,,,,,,,,,,

,,AuditScore(稽核分）,,,0,,,,,,,,,,

,,ScorePercentage（分数比值）,,,0%,94%,,,,,,,,,

,,PassPercentage（通过百分比）,,,>=80%,,,,,,,,,,

,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,

7.Calibration,,,,,,,,,,,,,,,

SubsystemRating:,,,,,,,,,,,,,,,