控制计划(模板)

控 制 计 划QUALITYCONTROLPLANPartDescription/产品描述:SUPPLYSEAT撰写人/联系方式：XXXX123456789112Orig.Date/编制日期:2015-7-2TeamLeader/Phone/：XXXXXX123456478585团队成员:XXXX、XXX、XXX、XXX、XXX、PartNumber/零件编号:123456-770

样板/Prototype 试产/Pre-Launch 生产/Production文件版本：ACurrentRev:ADate/日期：2010.7.2Remark/备注:Critical/重要Safety/安全System/系统图 纸版本： CDrawingRevision: C

TeamMembers:XXXX、XXXX、XXXX、XXXXX、XXXXX

审核/日期:XXX 2010.7.2Checkd/Date:FeiZhang 2010.7.2供 应 商: XXXXX 金属有限公司Supplier/Location: XXXXXXProcessDescriptions/过程描

客 户 批 准 /日期：Customer Approval/Date:Risk:

批准/日期:IvanXXXApproval/Date:IvanXXX述产品/过程特Machine性Product/工工序名称、andToolprocess序作业描述Number/characteristiSteDescriptio生产设备及机cspn台编号Incoming来料检验moldingcertificate00来料证书IncomingmachineInspection/型材机Dimensionalinspection尺寸检查Dimensionalinspection尺寸检查01Cutdown/Cutting/下料锯床Visual/外观

MajorAverageMinor/危险等客户图尺寸/Customersize级：重要、普通、较小material/材质:303S.STmajor/ROHS/环保重要HRC15-26°?16±0.1(MM)500xN(MM)major/重要497±1(MM)Theworkpiecesurfacecannothaveanyscratches,crush,major/重bumpsandotherbad要appearance.工/件表面不可有任何刮伤、压伤、碰伤等外观不良。

Methods/方法Serialnumber测量方法（仪器）/key/Evaluation/Measurem序号/entMethod重点Certification./证明SGS报告SGSReportSclerometer/硬度仪Caliper/卡尺Tape/卷尺CMM/三次元Tape/卷尺nakedeyes/目测

检测数 检测频率控制方法量 SampleControlSample Frequenc Method/Size yOunce/盎司IQCincominginspectioAQL0.6PerLOT/nIQC来料检查5Level每批IIC=0On11IPQCCheck1PCSHourly/IPQC检Basis/11小查时On2IPQCHourly5PCSCheck/IPQBasis/2小C检查时

预防行动ReactionPlanIfnon-conformanceisfound:1)informsupplier;2)returnpartstosupplier;3)SCARissueperIncomingQP-PR-009/如果不符合要求，行动如下：1）通知供应商；2）返回给供应商；3）按照QP-PR-009来料检验程序填写Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行动如下 :1)通知停机;2)分货和隔离到 MRB仓;3)调整机台，按照 QP-PR-010检测程序处理。1ProcessDescriptions/过程描述产品/过程特Machine性工工序名称、andToolProductor序作业描述Number/ProcessSteDescriptio生产设Characteristipn备及机c台编号Dimensionalinspection尺寸检查Lathe1/CNC02lathe/数车加工1控车床

控 制 计 划QUALITYCONTROLPLANRisk:MajorMethods/方法AverageMinor/Serial检测数危险等客户图尺寸/Customersize测量方法（仪器）number量级：重Evaluation/Measurem（INCH）/key/序Sample要、普号/重点entMethodSize通、较小（33）CMM/三次元（40）CMM/三次元（44）CMM/三次元major/重7.17±0.13（45）Heightmeter/高度表1PCS要2.75±0.13（36）Pingauge/塞规?11.10±0.13（32）Outsidemicrometer/外径千分尺（坑卡）2XR0.25±0.25(10)Projection/投影仪

检测频率SampleFrequencyOn2HourlyBasis/2小时On5HourlyBasis/5小时

控制方预防行动法ReactionPlanControlMethod/IPQCCheck/IPQC检查Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;Visual/外观DimensionalinspectionCNC 尺寸检查milling

major/重要major/重要

?15.00±0.13Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance工/件表面不可有碰伤、划伤等外观不良4X?6.00±0.15

Outsidemicrometer/外径（37）千分尺nakedeyes/目测 5PCSPingauge/塞规(37) CMM/三次元 1PCS

On2HourlyBasis/2小时On5HourlyBasis/5小时On2Hourly

3)AdjustmachinesperQP-PR-010/如果不符合要求，行动如下 :1)通知停机;IPQC2)分货和隔离到MRB仓;Check3)调整机台，,按照QP-PR-010检测程序处/IPQC检理。查IPQCCheck/IPQC检查03 CNC1 machine数控铣床Visual/外观

（43）Heightgauge/高度仪Theworkpiecesurfacecannotmajor/重havebumps,scratchesandothernakedeyes/目测5PCS要badappearance工/件表面不可有碰伤、划伤等外观不良

Basis/2小时On2HourlyBasis/2小时

IPQCCheck/IPQC检查2ProcessDescriptions/过程描Risk:述Major产品/过程特AveragMachine性e

控 制 计 划QUALITYCONTROLPLANMethods/方法工工序名称、andToolProductorMinor/危险等序作业描述Number/Process级：重SteDescriptio生产设Characteristi要、普pn备及机c台编号通、较小

客户图尺寸/CustomersizeINCH）13.72±0.138.00±0.1365.00°±0.25°R0.4+0/-0.4?9.00±0.13

Serial测量方法（仪器）numberkey/序Evaluation/Measurem号/重点 entMethod（41）Outsidemicrometer/外径千分尺（23）Projection/投影仪（19）CMM/三次元（20）Projection/投影仪（29）Pingauge/塞规

检测数量SampleSize

检测频控制方预防行动率法ReactionPlanSampleControlFrequenMethod/cyDimensionalmajor/重inspection要CNC尺寸检查04Lathe2/lathe/数车加工2控车床

0.75±0.1345°±2.5°0.25±0.1345°±2.5°Ra0.80.30±0.029.500±0.00510.95±0.05

(15)Projection/投影仪(16)Projection/投影仪(17)Projection/投影仪(18)Projection/投影仪(9)Roughnessinstrument/CPKkey粗糙度仪（22） Projection/投影仪（42） CMM/三次元27）Pingauge/塞规CMM/三次元（28） CMM/三次元24）Heightmeter/高度表

1PCS1PCS

On5HourlyBasis/5小时IPQCCheck/IPQC检查On2HourlyBasis/2小时

Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行动如下 :通知停机;分货和隔离到MRB仓;调整机台，,按照QP-PR-010检测程序处理。major/重Visual/外观要

（25）CMM/三次元Theworkpiecesurfacecannothavebumps,scratchesandothernakedeyes/目测5PCSbadappearance工/件表面不可有碰伤、划伤等外观不良

On2IPQCCheckHourly/IPQC检Basis/2查小时3ProcessDescriptions/过程描Risk:述Major产品/过程特AveragMachine性eMinor/工工序名称、andToolProductor危险等序作业描述Number/Process级：重SteDescriptio生产设Characteristi要、普pn备及机c台编号通、较小Dimensionalmajor/重inspection要CNC尺寸检查Lathe3/05lathe/数车加工3控车床

控 制 计 划QUALITYCONTROLPLANMethods/方法客户图尺寸/CustomersizeSerial测量方法（仪器）检测数number量Evaluation/Measurem（INCH）/key/序SampleentMethod号/重点Size12.43±0.13(46)Caliper/卡尺0.80±0.13（30）Heightmeter/高度表1.75±0.13（31）Heightgauge/高度仪?9.50±0.13(34)Caliper/卡尺R0.40±0.25(11)Projection/投影仪(12)1PCS45.00°±2.5°Projection/投影仪0.50±0.13(13)Projection/投影仪?4.75±0.05(21)Pingauge/塞规(35)CMM/三次元

检测频控制方率法SampleControl cyOn5HourlyBasis/5 IPQC小时 Check/IPQC检查On2HourlyBasis/2小时

预防行动ReactionPlanIfnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行动如下 :1)通知停机;2)分货和隔离到 MRB仓;3)调整机台，,按照 QP-PR-010检测程序处理。major/重Visual/外观要Dimensionalmajor/重CNCinspection要尺寸检查milling06CNC2machine/数控铣床major/重Visual/外观要

Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance工/件表面不可有碰伤、划伤等外观不良1.00±0.130.80±0.13120°±2.5°Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance工/件表面不可有碰伤、划伤等外观不良

nakedeyes/目测 5PCSPingauge/塞规Heightmeter/高度表(5) Projection/投影仪 1PCSCMM/三次元CMM/三次元nakedeyes/目测 5PCS

On2IPQCCheckHourly/IPQC检Basis/2查小时On5HourlyIPQCBasis/5Check小时/IPQC检查On2HourlyBasis/2小时On2IPQCCheckHourly/IPQC检Basis/2查小时

Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行动如下 :1)通知停机;2)分货和隔离到 MRB仓;3)调整机台，,按照 QP-PR-010检测程序处理。4控 制 计 划QUALITYCONTROLPLANProcessDescriptions/过程描述Machine工工序名称、andTool序作业描述Number/SteDescriptio生产设备及机pn台编号Tool07Deburr/去deburr/披锋披锋刀QA抽检/QAInspection镭射机09 镭射/Laser/Lasermachine

产品/过程特性ProductorProcessCharacteristicVisual/外观Visual/外观Visual/外观

Risk:MajorAverageMinor/危险等级：重要、普通、较小major/重要major/重要major/重要

客户图尺寸/CustomersizeTheworkpiecesurfacecannothavebumps,scratchesandotherbadappearance工/件表面不可有碰伤、划伤等外观不良Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance工/件表面不可有碰伤、划伤等外观不良?0.385±0.02Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance,NOBURRSEITHEREND/工件表面不可有碰伤、划伤等外观不良,孔两端不可有任何毛刺

Methods/方法Serial测量方法（仪器）number/key/序号 Evaluation/Measure/重点 mentMethodnakedeyes/目测nakedeyes/目测（7） Pingauge/塞规CMM/三次元目测（47）nakedeyes

检测数量SampleSize全检ALLAQL0.6LevelIIC=0AQL0.6LevelIIC=0

检测频率SampleFrequencyPerLOT/每批PerLOT/每批PerLOT/每批

控制方法ControlMethod/FQCinspection/FQC检查FQCinspection/FQC检查IQCincominginspectionIQC来料检查

预防行动ReactionPlanIfnon-conformanceisfound:1)Stopmachines;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，,按照QP-PR-010检测程序处理Ifnon-conformanceisfound:1)informsupplier;2)returnpartstosupplier;3)SCARissueperIncomingQP-PR-009/如果不符合要求，行动如下：1）通知供应商；2）返回给供应商；3）按照QP-PR-009来料检验程序填写5控 制 计 划QUALITYCONTROLPLANProcessDescriptions/过程描述Machine工工序名称、andTool序作业描述Number/SteDescriptio生产设备及机pn台编号

产品/过程特性ProductorProcessCharacteristic

Risk:MajorAverageMinor/危险等级：重客户图尺寸/Customersize要、普通、较小

Methods/方法Serial测量方法（仪器）检测数number/量Evaluation/Measurekey/序号Sample/重点mentMethodSize

检测频控制方预防行动率法ReactionPlanSampleControlFrequenMethod/cy来料检查/IncomingInspection钝化/Passivation

Visual/外观Visual/外观

Theworkpiecesurfacecannotmajor/重 havebumps,scratchesandother要badappearance工/件表面不可有碰伤、划伤等外观不良Theworkpiecesurfacecannotmajor/重havebumps,scratchesandother要badappearance工/件表面不可有碰伤、划伤等外观不良

目测AQL0.65LevelnakedeyesIIC=0目测AQL0.6（2）5LevelnakedeyesIIC=0

IQCPerLOT/incominginspectio每批nIQC来料检查IQCPerLOT/incominginspectio每批nIQC来料检查

Ifnon-conformanceisfound:1)informsupplier;2)returnpartstosupplier;3)SCARissueperIncomingQP-PR-009/如果不符合要求，行动如下：1）通知供应商；2）返回给供应商；3）按照QP-PR-009来料检验程序填写Ifnon-conformanceisfound:1)informsupplier;2)returnpartstosupplier;3)SCARissueperIncomingQP-PR-009/如果不符合要求，行动如下：1）通知供应商；2）返回给供应商；3）按照QP-PR-009来料检验程序填写Inspection12/检查

Visual/外观

?4.75±0.059.500±0.005?0.385±0.02major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance工/件表面不可有碰伤、划伤等外观不良

Pingauge/塞规27）Pingauge/塞规（7） Pingauge/塞规全检ALL目测nakedeyes

PerFQCinspectiLOT/每on/FQC批检查

Ifnon-conformanceisfound:1)Stopmachines;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，,按照QP-PR-010检测程序处理。