产品包装设计作业指导书

文件名称：【产品包装设计作业指导书】Doc.No.: [ProductPackingDesignWorkInstruction]

文件编号版本日期页码 1/9【产品包装设计作业指导书 】【ProductPackingDesignWorkInstruction】CodeCode01020304部门/岗位Department/Position总经理GeneralManager治理者代表MR副总经理DeputyGeneralManager文控中心DocumentControlCenter行政人事HR质量Quality工程Engineering选购Purchasing生产Production市场Marketing财务Accountant研发R&D份数Qty管制正本ControlledDocument管制副本ControlledCopy电子版ElectricalCopy1050607可扫瞄ReadingFree0809101112InitiatedbyVerifiedbyby

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DepartmentDepartmentDepartment修 改 履 历RevisionHistory版本版本Rev.修 改描 述DescriptionofChanges修改人Edited/UpdatedbyDate目的Purpose为了标准公司产品包装作业的运作，保证产品能满足客人的要求，保护产品在运输中不受破坏特制定本标准。ofproduct,ensureproductcansatisfytherequirementsofcustomer,andprotecttheproductfromdamage,wemakethisspecification.范围Scope本标准适用于本公司出厂的全部产品。Applicabletoallproductsmanufacturedbyourcompany定义Definitionnone职责Responsibility工程部负责定义产品包装方式及进展包装验证；fordesignandverificationofpackingofproduct.生产部负责按包装要求，进展备货，包装等作业；tothepackingspecification.质量部负责包装检验；forpackinginspection;程序Procedures产品包装设计原则Principlesofproductpackingdesign满足客户要求ofcustomter全部包装设计，特别是每箱的装箱数量，必需满足客户要求，在没有征得客户同意下，不行私自作有关改动。如觉察客户要求有较大问题时可同客户沟通后由客户定夺。Allpackagingdesign,inparticularthequantityofcasespercarton,mustmeetcustomerrequirements.Withouttheconsentoftheofcustomers,communicatewithcustomers,anddecidebycustomers.低本钱原则LowCostPrinciples包装设计时要做到本钱最低，效果最好。Whendesigningthepacking,usethelowestcost,andachievethebestresults.安全原则SafetyPrinciples设计包装时必需充分考虑包装材料对所包装产品的安全性影响，不致因正常的运输、振动、承载等外界作用致使包装失败。例如对于光滑度要求较高产品的外表要用保护膜加以保护，如玻璃外表、透亮塑料外表、易刮花的五金外表，如产品之间摩擦碰撞会导致产品损坏的需要隔离包装，如产品易碎需要有隔离层等。ngeegmateriastneyfgsmusteavoidpackingdamagebecauseofnormaltransport,vibration,bearingandotherexternaleffects.Forexample,theproductmustuseprotectivefilm,suchassurfaceofglass,surfaceoftransparentplastic,andsurfaceofthemetalthateasytobescratched.Ifthefrictionbetweenproductswillleadtheproductdamage,productsneedisolatedpacking.Ifproductisfragile,aisolationlayerisnecessary.体积最小原则Smallestprinciple为了节约运输本钱，保证产品易便携、易搬运，故在进展包装设计时须从包装方法上考虑，尽量使包装体积最小。Inordertosavethetransportationcost,ensuretheproductiseasytocarry,thepackagingdesignshouldbeconsideredfromthepackagingmethod,asfaraspossibletominimizethesizeofthepackaging.易装易取原则Easydismantlingprinciple包装设计时要考虑作业者在装箱和拆箱时便捷、流畅，不要因设计缺陷而致使作业者很难操作。andunboxing,don”tduetothedesigndefects,causetheoperatorisdifficulttooperate.重量、数量适中原则Weightandquantitymoderateprinciple一般每箱产品的总重量应在20kg以下以搬运工可搬运为原则。装箱数量按客人要求执行，假设客人没有要求则每箱所装产品的数量一般为打数6、12、24、481010、20、50dozenGenerally,thetotalweightofeachcaseshouldbebelow20kgaccordingtotheprinciplethatportercancarry.Packingquantityshouldmeettherequirementsofthecustomer,ifthecustomerisnotrequired,quantityofproductsineachboxisgenerallyoneoritsmultiple,forexample6,12,24,48,alsocanbemultiplesof10,suchas10,20,50,tofacilitatethecalculation.dozen重心最低原则Lowestcenterofgravityprinciple在进展包装设计时，要使整箱的重心最低，以增加稳定性。Inthepackagingdesign,maketheFCLlowestcenterofgravity,inordertoincreasethestability.包装箱外形设计合理Reasonablepackagingboxdesign为保证构造刚性包装箱长、宽之比建议不大于2.5：1，高、宽之比不大于2：1并不小于0.15：1。Inordertoensuretherigidstructureofpackagingbox,lengthandwidthratioisnotmorethan2.5:1,highandwideratioisnotmorethan2:1andnotlessthan0.15:1.产品包装方式Productpackingmethod依据产品包装要求及产品的特点，选择适宜的包装方式；oftheproduct,selectaappropriatepackagingmethod;木箱包装Packedinwoodencases一般状况下，当所包装的产品很重〔本身很重或数量很多导致很重〕，工人无法或不宜徒手搬运时可承受木箱包装。木箱通常状况下承受胶合板或熏蒸原木制作。Generally,whentheproductisveryheavy(itselfisveryheavyorquantityislarge),workerscannotorshouldnotbeabletousemanualhandling,woodenpackingcanbeused.Woodenboxesareusuallymadeofplywoodorlogfumigation.纸箱包装Packedinpapercases当可承受纸箱包装时，used,theprioritychoiceiscartonpackaging.Cartonpackagingcanbedividedintothefollowingseveralways纸箱包装：将产品直接放入纸箱内。Cartonpackaging:Putproductsdirectlyintothecarton纸箱+内盒包装：将产品放入内盒内然后再放入纸箱内。Carton+innerboxpacking:puttheproductintotheinnerboxandthenputitinthebox.纸箱+型纸包装：将产品直接放入纸箱并依据需要在相应位置放入成型纸板，固定产品在纸箱内的位置。Puttheproductsdirectlyintothecartonandaccordingtotherequirementstoputthemoldingboardintheappropriateposition,fixthelocationoftheproductsinthebox.不管承受哪种包装方式必需对产品做好防潮处理，一般状况下可用PE膜/PE袋、珍宝棉、气泡袋等材料对产品的外围进展包装保护。对于含电子元件的产品为了使包装内空气枯燥可使用硅胶等吸湿枯燥。Nomatterwhichkindofpacking,treatmentformoisturingmustbegood,ingeneral,usePEfilm/PEbag,pearlcotton,bubblebagsandothermaterialsfortheprotectionoftheproduct‘souterpackaging.Fortheproductcontainingelectiorortoeethepackagingairdry,usesilicagelandotherstoabsorbmoistureanddry.标签要求Labelingrequirements标签设计一般要依据客户的要求来确定，可直接印在箱体侧面四周或打印出来贴在箱体侧面四周。标签设计主要考虑以下几方面的内容：订单Labeldesigningeneralisdeterminedaccordingtocustomequirements,canbeprinteddirectlyonthesideoftheboxorprintedoutputonthesideofthebox.Boxlabeldesignmainlyconsiderthefollowingseveralaspectsofcontent:purchaseordernumber,producttype,packingnumber,FCLnet,FCLgrossweight,cartonsize,productorigin,waterproof,moistureproof,fragileandantiinversionindicated.产品包装设计Productpackagingdesign木箱包装Woodenboxpacking木箱一般承受胶合板或熏蒸原木为材料制作木箱的总高度不操过1.1米木箱至少其中一个方向的尺寸长或宽不能超过1.1米.Woodenboxisgenerallyusedplywoodorfumigationwood,thetotalheightoftheboxisnotmorethan1.1meters,atleastinonedirectionorwidthcannotbemorethan1.1meters.纸箱包装Papercasepacking依据产品的包装要求选择适宜的纸板及纸箱。中选择纸箱的规格时，要充分考虑到所包装产品的实际状况，适宜的装箱方式，尽量选择适宜的箱规，避开产品装箱后纸箱过与空或太小，从而影响纸箱的总体承重强度。Whenchoosingcartonspecifications,itisnecessarytogivefullconsiderationtotheactualsituationofthepackagingproducts,thesuitablepackingmethod,trytochoosesuitablebox,avoidpackingemptyortoosmall,thusaffectoverallbearingstrengthofthecarton.包装方案验证Packageverification不管承受哪一种方式的包装，产品的包装方案肯定要通过事先验证。通过实际或相像产品的摆放，从而确定相关包材的具体规格。必要时，还需要制作样箱来进一步验证。承受木箱包装时，一般要做震惊测试，承受纸箱包装时，一般要做跌落测试，跌落测试标准如下：Nomatterchoosewhichkindofpackagingmethod,thepackagingmethodoftheproductmustbeverifiedprior.Throughputtheactualorsimilarproduct,choosethespecificspecificationsofthepackage.Ifnecessary,makesamplecasestofurtherverify.Whenusingwoodenboxes,needtodovibrationtest,whenusingcartonpackaging,needtododroptest,dropteststandardsareasfollows:产品包装方案制定Productpackagingsolutions依据实际验证的结果，编制正确的产品包装标准，且对产品不同的包装方式必需有一一对应的包装方案。该包装方案里需明确说明产品的包装方法，必要时，需要配置相应的图档关心说明。包装方案里需有明确的包材清单表，主要包含包材规格、数量、材料等。Accordingtotheresultsoftheactualverification,preparethecorrectproductpackagingspecifications,anddifferentpackagingpackagingplan.Thepackingplanneedstobecl