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Chapter6Manufacturingand

ProcessSelectionDesignChapter6ManufacturingandProTypesofProcessesConversion(ex.Irontosteel)Fabrication(ex.Clothtoclothes)Assembly(ex.Partstocomponents)Testing(ex.Forqualityofproducts)TypesofProcessesConversion(ProcessFlowStructuresJobshop(ex.Copycentermakingasinglecopyofastudenttermpaper)Batchshop(ex.Copycentermaking10,000copiesofanadpieceforabusiness)AssemblyLine(ex.Automobilemanufacturer)ContinuousFlow(ex.Petroleummanufacturer)ProcessFlowStructuresJobshoIV.ContinuousFlowIII.AssemblyLineII.BatchI.JobShopLowVolume,OneofaKindMultipleProducts,LowVolumeFewMajorProducts,HigherVolumeHighVolume,HighStandard-izationCommercialPrinterFrenchRestaurantHeavyEquipmentAutomobileAssemblyBurgerKingSugarRefineryFlexibility(High)UnitCost(High)Flexibility(Low)UnitCost(Low)Exhibit6.10ThesearethemajorstagesofproductandprocesslifecyclesIV.III.II.I.LowMultipleFewHighManufacturingProcessFlowDesign

Aprocessflowdesigncanbedefinedasamappingofthespecificprocessesthatrawmaterials,parts,andsubassembliesfollowastheymovethroughaplantThemostcommontoolstoconductaprocessflowdesignincludeassemblydrawings,assemblycharts,andoperationandroutesheetsManufacturingProcessFlowDesExample:ProcessFlowChart

MaterialReceivedfromSupplierInspectMaterialforDefectsDefectsfound?ReturntoSupplierforCreditYesNo,Continue…Example:ProcessFlowChartMa流程圖(Flowchart)通常是將工廠/設施佈置之平面圖依某比例縮小,將機器、工作地點等,依其正確之相關位置繪製,並將物料或人員所流經之路線,依順序方向用直線來表示之。加註量化(time/cost)資訊無確切的格式失敗點標註適用於服務流程流程圖(Flowchart)通常是將工廠/設施佈置之平面圖製程圖(ProcessChart)記錄員工,顧客,原物料,機器,工作站間互動的工具五種活動作業搬運檢驗延誤儲存估計製程成本或時間製程圖(ProcessChart)記錄員工,顧客,原物料製程圖(ProcessChart)製程圖(ProcessChart)Example:AssemblyChart(Gozinto)A-2SA-24567LockringSpacer,detentspringRivets(2)Spring-detentA-5Component/AssyOperationInspectionFromExhibit5.14Example:AssemblyChart(Gozin作業途程表零件名稱:零件代碼:用途:裝配線代碼:請用日期:供應日期:請用人:作業

代碼作業

說明作業部門整備

時間產出率工具作業途程表零件名稱:請用日期:作業

代碼作業

說明作業部門整本章作業Ch6keywordsreviewquestion1P.223problem9本章作業Ch6keywords下週個案報告原文書:P201圖5.14commonreward/incentiveplanP202Breakthrough下週個案報告原文書:Chapter6Manufacturingand

ProcessSelectionDesignChapter6ManufacturingandProTypesofProcessesConversion(ex.Irontosteel)Fabrication(ex.Clothtoclothes)Assembly(ex.Partstocomponents)Testing(ex.Forqualityofproducts)TypesofProcessesConversion(ProcessFlowStructuresJobshop(ex.Copycentermakingasinglecopyofastudenttermpaper)Batchshop(ex.Copycentermaking10,000copiesofanadpieceforabusiness)AssemblyLine(ex.Automobilemanufacturer)ContinuousFlow(ex.Petroleummanufacturer)ProcessFlowStructuresJobshoIV.ContinuousFlowIII.AssemblyLineII.BatchI.JobShopLowVolume,OneofaKindMultipleProducts,LowVolumeFewMajorProducts,HigherVolumeHighVolume,HighStandard-izationCommercialPrinterFrenchRestaurantHeavyEquipmentAutomobileAssemblyBurgerKingSugarRefineryFlexibility(High)UnitCost(High)Flexibility(Low)UnitCost(Low)Exhibit6.10ThesearethemajorstagesofproductandprocesslifecyclesIV.III.II.I.LowMultipleFewHighManufacturingProcessFlowDesign

Aprocessflowdesigncanbedefinedasamappingofthespecificprocessesthatrawmaterials,parts,andsubassembliesfollowastheymovethroughaplantThemostcommontoolstoconductaprocessflowdesignincludeassemblydrawings,assemblycharts,andoperationandroutesheetsManufacturingProcessFlowDesExample:ProcessFlowChart

MaterialReceivedfromSupplierInspectMaterialforDefectsDefectsfound?ReturntoSupplierforCreditYesNo,Continue…Example:ProcessFlowChartMa流程圖(Flowchart)通常是將工廠/設施佈置之平面圖依某比例縮小,將機器、工作地點等,依其正確之相關位置繪製,並將物料或人員所流經之路線,依順序方向用直線來表示之。加註量化(time/cost)資訊無確切的格式失敗點標註適用於服務流程流程圖(Flowchart)通常是將工廠/設施佈置之平面圖製程圖(ProcessChart)記錄員工,顧客,原物料,機器,工作站間互動的工具五種活動作業搬運檢驗延誤儲存估計製程成本或時間製程圖(ProcessChart)記錄員工,顧客,原物料製程圖(ProcessChart)製程圖(ProcessChart)Example:AssemblyChart(Gozinto)A-2SA-24567LockringSpacer,detentspringRivets(2)Spring-detentA-5Component/AssyOperationInspectionFromExhibit5.14Example:AssemblyChart(Gozin作業途程表零件名稱:零件代碼:用途:裝配線代碼:

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