金石科技机器人

温州金石机器人科技有限公司WENZHOUKINGSTONEROBOT&TECHNOLOGYCO.,LTD12概要Contents企业概况Enterpriseoverview产品专利、应用领域Productpatent,applicationfield客户案例Customer

cases机器人抛光瓶颈问题Thebottleneckofrobotpolishing

市场背景、行业分析Market

background,industryanalysis

机器人抛光优势Theadvantagesofrobotpolishing设计方案Designproposal完成方案Schemecompletion持续优化方案Continuousoptimization离线编程Off-lineprogramming3公司名称：温州金石机器人科技有限公司Name：WENZHOUKINGSTONEROBOT&TECHNOLOGYCO.,LTD成立时间：2012年1月Established:January2012注册资金：1200万人民币Registeredcapital:RMB12million产品：机器人抛磨系统集成Product:robotpolishingsystemintegration团队：35人，其中外籍专家一名（西班牙）Team:35people,includingaforeignexpert(Spain)企业基本情况Overview4温州金石机器人科技有限公司成立于2012年，母公司浙江金石家居用品有限公司是一家专注于不锈钢厨房用品的制造企业，在抛磨领域有着几十年的丰富经验，是ABB、KUCA、FANUC、KAWASAK机器人四大巨头在抛磨系统集成领域的首选集成商。WenzhouKingstoneRobotTechnologyCo.,Ltd.wasfoundedin2012,asubsidiarycompanyofZhejiangKingstoneHousewaresCo.,Ltd.whichisamanufacturingenterprisespecializinginstainlesssteelkitchenware.KingstoneRobothasrichexperienceinthegrindingarea,anditispreferredintegratoroffourgiantsinthepolishingrobotsystemintegrationlike

ABB,KUCA,FANUC,andKAWASAK.企业简介Companyprofile5瑞安市重大科技项目MajorscienceandtechnologyprojectsinRuian浙江省重大科技项目MajorscienceandtechnologyprojectsinZhejiangProvince国家高新技术企业Nationalhigh-techenterprise

省级高新技术产品Provincialhigh-techproducts浙江省装备制造业重点领域首台(套)产品Manufacturingofthefirst(sets)productsofmainequipmentmanufacturinginZhejiangProvince企业荣誉Companyhonor62015年1月，高工机器人年会暨金球奖颁奖典礼，作为行业的品牌会议，也是机器人行业高端峰会的标杆。“温州金石”荣膺“抛磨应用领域”金球奖，行业十大最具潜力“黑马企业”。InJanuary2015,intherobotannualGoldenGlobeAwards,whichisthefamousindustryconferenceaswellasamodelofrobotindustryhigh-endsummit.Kingstonewasawarded"polishingapplications"GoldenGlobes,andoneoftenmostpotential"darkhorse"industries.企业荣誉Companyhonor7温州金石与ABB携手合作5年，成为ABB抛磨系统集成研发战略合作伙伴，被ABB授予“抛磨系统集成合作实验基地”，2015年12月，ABB机器人中国区价值提供商年度颁奖典礼上荣获“卓越成长奖”殊荣。企业荣誉CompanyhonorWenzhouKingstonehascooperatedwithABBfor5years,anditesastrategicpartnershipofABBgrindingsystem.Itwasawardedthe"grindingsystemintegratedcooperativeexperimentalbase“byABB.InDecember2015,Kingstonewasawarded"outstandinggrowth”intheannualawardsceremonyofChinaABBrobotvalueprovider.8KS-10000型机器人KS-20000型机器人KS-30000型机器人抛磨机器人产品Polishingrobotproducts9序号专利类别专利名称申请号1实用新型一种工业机器人工件放置台201120213493.92实用新型工业机器人抛光机砂带胀紧纠偏机构201120213815.X3实用新型工业机器人抛光机恒压机构201120212714.04实用新型工业机械人抓手201120217476.25实用新型工业机器人抛光机PLC控制系统201120212824.76实用新型抛光机砂纠偏机构201120212733.37实用新型抛光机砂带胀紧机构201120212731.48发明工业机器人抓手201110172652.X抛磨机器人产品专利Polishingrobotproductpatent10卫浴bathroomproducts工具tool高尔夫球杆golfclub办公椅officechair锁具lock汽配autoparts抛磨机器人产品应用领域Applicationofpolishingrobot医疗器械medicaltreatment电器开关electricalswitch11飞机叶片Aircraftblade游艇零件Yachtparts闭门器Doorcloser高压枪Highpressuregun抛磨机器人产品应用领域Applicationofpolishingrobot吉他Guitar门把手Doorhandle汽车雨刮器支架Wiperforautomobile宝马装饰条Automobiletrimstrip12台州丰华客户案例Customercases海霸卫浴Haiba宁波法莱欣宁波三箭13敏实集团九牧卫浴客户案例Customercase14温州金石和

3M公司强强联手Kingstonecooperateswith3Mcompany携手合作双赢；共同研发抛光新工艺；共同推进抛光自动化，改善工作环境；提升抛光效率，节省生产成本；Workingtogetherforwin-win;Todevelopnewtechnologyofpolishing;Promotingpolishingautomationtoimproveworkingenvironment;Improvingthepolishingefficiencytosaveproductioncost;15新产品尼龙砂带具有良好的耐用性；高切削率和长寿命，去毛刺、精加工；加强型的低拉伸背基提供了较好的柔韧性3M尼龙砂带3M

Scoth-BriteNewproductsofnylonbeltarewithgooddurability;Withhighcuttingrateandlongservicelife,deburringandfinishmachining;Thestrengthenedlowtensionbackbaseprovidesgoodflexibility.16适用于机器人抛光的尼龙砂带；

更加适合于自动化生产；

适合于金属产品的表面拉丝；3M尼龙砂带3M

Scoth-BriteNylonbeltforrobotpolishing;Moresuitableforautomatedproduction;Suitableformetalproductssurfacedrawing;173M金字塔砂带

3MTrizact金字塔微复制科技，打磨效果更好，切削效率更高，散热性好；

3MTrizact的三维结构均匀分布在整个产品表面，确保了打磨的一致性；

3MTrizact是三维结构，包含多层磨料，金字塔结构磨损后，新的锋利的磨粒开始暴露；3MTrizactmicroreplicationtechnology,withbettergrinding,highercuttingefficiency,goodheatdissipation;The3Dstructureof3MTrizactisevenlydistributedovertheentireproductsurface,whichensurestheconsistencyofthegrinding;3MTrizactisof3Dstructure,containingmulti-layerabrasives,thenewsharpweardebrisbegintoexposeafterpyramidwornout;18人口红利逐渐消失，劳动密集型企业出现“招工难、用工贵、留工难”等用工荒尴尬局面。广泛应用于汽摩配、五金、工具、厨卫、家俱、医疗器械、航天航空等行业的表面抛磨处理。机器人抛磨行业发展趋势DevelopmenttrendofrobotpolishingindustryThedisappearanceofthepopulationbonuswillleadtoasituationof“laborshortages,hightreatmentandworkerretention”forlabor-intensiveenterprises.Itwillwidelyusedinautomobileandmotorcycleparts,hardware,tools,kitchen,furniture,medicalequipment,aerospaceandotherindustries.19特别适合于恶劣环境下、多品种、大批量的柔性生产。对稳定、提高产品质量，提高生产效率，改善劳动条件起着十分重要的作用。机器人抛磨行业发展趋势DevelopmenttrendofrobotpolishingindustrySuitableforflexibleproductionunderharshenvironment,multi-types,largequantities.Itplaysanimportantroletoimproveproductionefficiencyandlaborconditions.20机器人抛磨行业发展趋势Developmenttrendofrobotpolishingindustry“8.2”昆山金属粉尘爆炸事故、“12.31”佛山爆炸事故。传统的人工抛磨作业引发的职业病、粉尘、噪音、易爆等各种安全隐患，以及随着大家对环境和安全的日益重视。"8.2"Kunshanmetaldustexplosion,"12.31"Foshanexplosion.Traditionalmanualpolishingoperationcausesoccupationaldiseases,dust,noise,explosionandothersecurityrisks.Nowadays,peoplepaymoreattentiontoenvironmentandsafety.21

机器人抛磨行业发展趋势Developmenttrendofrobotpolishingindustry“机器换人”的推动，经济结构转型的“推力”，将“中国制造”推上一个新的高峰-中国“智”造！Robotreplacinghumanaccelerateseconomicrestructuringchange,itpushes"MadeinChina“toanewpeak-Chinesewisdommade!22改善了工作环境，将抛光人员从恶劣的抛光环境中解放出来；机器人抛光设备功能完善，可满足客户产品工艺要求，可24小时连续生产；机器人抛光优势RobotpolishingadvantageItimprovestheworkingenvironment,freeingpolishingstafffromharshenvironmentofpolishing;Robotpolishingequipmentisfullyfunctional,anditcanmeetcustomerrequirements,withcontinuousproductionfor24hours;23一个普通员工可应付4-5台机器人放料；机器人抛光产品品质可控，尺寸误差小，生产效率高，品质稳定性和一致性强；机器人抛光优势RobotpolishingadvantageAnemployeecanhandlethe4-5robots;ProductqualityiscontrollablebyRobotpolishing,withsmallsizeerror,highproductionefficiency,stablequalityandgoodconsistency;24前期投资较大；产品批量要大；产品附加值不可太低；产品本身缺陷，细小气孔，砂眼等等，机器人不能够识别；机器人抛光瓶颈问题分析AnalysisonthebottleneckofrobotpolishingLargepreinvestment;Largevolumeproducts;Productaddedvalueshallnotbetoolow;Thedefectsofproductitself,therobotcan’tidentifysmallpores,trachomaandsoon;25设计方案

Designscheme为客户量身定做方案，设计最优化的抛光工艺；分析客户产品生产节拍，上道工序和下道工序的对接，产品运输，场地自动线布局；Designingoptimalpolishingprocesstomeetcustomerprojects;Analysisofcustomerproductiontime,thepreviousproceduredockednextprocedure,producttransportationandsiteautomaticlinelayout;

26试抛光，基本达到客户预期目标，交付客户工厂生产；经过温州金石公司和客户公司技术精英共同的技术优化，深度优化机器人抛光机设备工艺，充分发挥机器抛光设备优势；完成方案SchemecompletionTrialpolishinghasbasicallyreachcustomer'sexpectations,factorystartsproduction;AfterthetechnologyoptimizationofKingstoneandcustomercompanies,machinetechnologyoptimized,theadvantagesofequipmentarefullyused;27经过持续优化，客户公司对机器人抛光设备的认可；温州金石公司为客户公司提供优质的售后服务，定期了解客户生产状况，及时解决客户生产过程中的碰到的困难，为零投诉而努力；持续优化方案ContinuousoptimizationschemeAftercontinuousoptimization,therobotpolishingequipmenthaswintheapprovalofcustomercompanies;Kingstoneprovidesqualityservice,learningcustomers’productionstatusregularly.Andithelpscustomerssolvedifficultiesinproductionprocesstimely,andstriveforzerocomplaint;28离线编程

Off-lineprogramming29离线编程Off-lineprogramming采用专用CAM软件，依据产品立体图数据，电脑编程,导入机器人直接抛光；模式：机器人抓取工具，机器人抓取产品；Accordingtoproductdataandcomputerprogramming,directlyimportrobotpolishingwithCAMsoftware;Mode:Robotsgrasptoolsandproducts;30离线编程Off-lineprogramming机器人离线编程适合于单个曲面的产品抛光；机器人离线编程适合于电焊、涂去毛刺等等；Robotoff-lineprogrammingissuitableforsinglesurfacepolishing;Robotoff-line