gpr52002-r03tower flange flux cored arc wire welded塔筒法兰药芯电弧焊

GAMESAPART歌美飒Code:GPR52002- Rev:代码：GPR52002- 版本Date: Pg.1of日期 页码：1/ Electronic:PDM批准流程ation文件类型PDTD-PDTD-TOWERFLANGEWIRETOWERFLANGEWIREDD Approved:Thepresent,itscontent,itsannexesand/oramendments(the“”)hasbeendrawnupbyGAMESACORPORACIÓN OLÓGICA,S.A.(“Gamesa”)forinformationpurposesonly,andcontainsprivateandinformationregardingGamesaanditssubsidiaries(the“Company”),directedexclusivelytoitsaddressee.Thereforeitmustnotbedisclosed,publishedordistributed,partiallyortotally,withoutthepriorwrittenconsentofGamesa,andinanycaseexpresslyindicatingthefactthatGamesaistheownerofalltheinlectualproperty.Allthecontentofthe ,whetheritistexts,images,brands,trademarks,combinationofcoloursoranyotherelement,itsstructureanddesign,theselectionandwayofpresentingtheinformation,areprotectedbyinlectualandindustrialpropertyrightsownedbyGamesa,thattheaddresseeof mustrespect.Inparticular(notwithstandingteraltyobligation),theaddresseeshallnotreproduce(exceptforprivateuse),copy,transform,distributeorpublishtoanyotherthirdparty,anyoftheinformation,totallyorpartially.本文件及其内容、附件和/或修订版（本“文件”）由歌美飒GAMESACORPORACIÓN OLÓGICA,S.A.（“歌美飒”）公司编写，参考之用，其中包含关于歌美飒公司及其附属公司（本“公司”）的私人和信息，由收件人亲启。因此，歌美飒公司的事先同意，不得披露、，或分发部分或全部内容，在任何情况下都要受歌美飒知识和工业的保护，本文件的收件人必须加以尊重。特别注意的是（尽管属于一般义务），收件人（私人使用除外）、拷贝、、分发或发布或全部信息给任何其他第INTRODUCTION 简 Scope 范 DEFINITIONANDACRONYMS 定义与缩略 REFERENCES 参考文 Normativereferences 参考标 GENERALREQUIREMENTS 一般要 Qualification 认 QualifiedProducts,Productchanges,and

合格产品、产品修改与重新认 Batch 批 Traceability 可追溯 Hazardousconstituents 有害成 WrittenCommunication 交 COMPONENTAPPROVALPACKAGE(CAP)

部 BaseMaterialreport 基础材料报 WeldingProcessReport 焊接工艺报 Dimensional&GeometricalInspection INSPECTIONREQUIREMENTS:SERIAL

尺寸与几何形状检验报 检验要求：批量生 Manufacturingprocessreport 制造工艺报 dimensional&Geometricalinspection

尺寸与几何形状检验报 OtherRequirements 其他要 DELIVERY 交 标识与Annexes 附 AnnexI:ReferenceTowerFlanges 附录I：参考塔筒法 AnnexII:FoundationBaseReference AnnexIII:Pattern&EmbeddedReferenceFlangesForAnchoringGroundSystems

附录II：基础参考法 附录III：锚定系泊系统用形式与法 GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE2of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIRERECORDOF版

日

作

描The replacestoChapters2,4and7havebeenReductionratioingotcasthavebeenchangeto4:1insection

5.1.2节的铸锭压缩比修改为4:15节考虑了不同的制造方TestsrecurrenceinSerialProductionhavebeenmodifiedinsectionReferenceFlangesforCAPapprovalhavebeenaddedinAnnex5itemsarerequiredforCAPapprovalinsectionTable6.1.1havebeen更新了表6.1.1CausesforanewCAParefixedinsection修订6.1.2内的CAP原因FinalmaterialaccordingtoEN10204-3.1isrequiredinsection节内要求符合EN10204-3.1ItisfixedthecriteriaforselectingthereferenceflangesinAnnex附录I内确定了参考法兰的选择标更新了附录I内的参考法AnnexIIhasbeenIthavebeenaddedreferencesforspecificrsinsection4.1节内添加特定供应商的参考Reductionratiohasbeenexpandedtoincludelaminationratioinsection扩充了第5.1.3节内的压缩比，包含了层压Initialmechanicaltestsareclarifiedinsections&&Section(Flange–sjoint)hasbeen解释节（–壳体接头Sectioncalled“Sampling”hasbeenremovedinsection删去了5.1.4节内称为“采样”的章Controlunitsintable6.1.1havebeen删除了表6.1.1内的控制装ReferenceflangeshavebeenupdatedinAnnexI&更新了附录III内的参更新了参考NewUnitdenominationhasbeenupdatedinthe更新了文件内的新元件名称说明了5.1.1段内允许的钢UTprocedurehavebeenclarifiedinparagraphs&GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE3of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIREHeattreatmentafterweldingisupdatedinparagraph更新了5.2.4内的焊后热处ReferenceflangesfornewtowershavebeenupdatedinAnnex更新了附录I内的新塔筒参考法Pattern&embeddedflangeslistforanchoringgroundsystemshavebeenaddedinAnnexIII附录III内添加了锚定系泊系统用的形式与法兰列 简 范ThisspecificationdescribesationtobegivenbytherofflangesmadebyBendingandFluxCoredarcWelded(FCAW).Duringmanufacturingprocess,approvalationshallbegiveninaCAP(ComponentApprovalIntheAnnexes,areshownflangesselectedas“ReferenceFlange”forcarryingoutthehomologationprocessofthedifferentsetofflanges.CAPwillbeapartofthePPAPationthatisrequiredbyGamesainthehomologationprocessofeachpartnumber.OnceArticleApprovalhasbeencompleted,bymeansofCAPprocess,thenreducedinspectionlevelshallbeapplied(lessationshallberequired),providedmanufacturingprocessiswithinitslimits.

讲述了通过折弯和药芯电弧焊（FW）制造的法兰的供应商提供的文件。制造过程中，批准文件应在C（部件批准包）附录内列出了不同法兰组认证过程需要的“参考法兰。CAP将成为PPAP文件的组成部分，歌美飒在每个零件的认证过程中要求提供PPAP文件。首件认证完成后，然后通过CAP过程减低检验等需要文件的数量减少），条件是制造过程处于其限值范围内。DEFINITIONAND CAP:ComponentApproval CAP:部件批准FCAW darcweldedarcbutt- FCAW:药芯电弧焊=药芯GCT:GamesaCorporation GCT:歌美飒技术公HAZ:Heataffected HAZ:热影响HVVickers HV:维氏硬IMS:IndividualMaterialSpecification IMS:单个材料规范PPAP:ProductionPartApprovalProcess PQR:ProcessQualificationReport PQR:工艺认证报告SQA:rQuality SQA:供应商质UTUltrasonic UT:超声波检WPS:WeldingProcess WPS: NORMATIVE Thefollowingsareinvokedaspartofthisspecificationandmustbefulfilledtotheextentdefined.Unlessspecificallyover-ruledbytheinclusionofadate,oranissueletterorcode,the

下列文件被作为的一部分，在规定的程度下，必须予以满足。除非明确说明了日期或版本字符或代码，版本适用。GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE4of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIRElasueshallalwaysFingprocessMagneticParticlesInspectionUltrasonicinspectionoftowersectionENQualificationtestofwelders.Fusionwelding.EN1043-Destructivetestsonweldsinmetallicmaterials-Hardnesstesting-Part1:HardnesstestonarcweldedEN nel.ApprovaltestingofweldingoperatorsforfusionweldingandweldsettersforfullymechanizedandautomaticweldingofmetallicmaterialsEN10002-Tensiletestingofmetallicmaterials.MethodoftestatambientEN10025-Hotrolledproductsofstructuralsteels.Part1:TechnicaldeliveryEN10025-Hotrolledproductsofstructuralsteels.Part2:Technicaldeliveryconditionsfornon-alloystructuralEN10025-Hotrolledproductsofstructuralsteels.Part3:Technicaldeliveryconditionsfornormalized/normalizedrolledwieldablefinegrainstructuralsteelsENSteelproductswithimproveddeformationpropertiesperpendiculartothesurfaceoftheproduct-Technicaldelivery–ENASTMStandardTestMethodforBrinellHardnessofMetallicASTMDeterminingtheinclusioncontentofASTMStandardTestMethodsforDeterminingAverageGrainASTMMethodofMacroetchTestingsteelBars,Billets,Bloomsand ASTMStandardPracticeforMicroetchingMetalsandISOMetallicmaterials-Charpypendulumimpacttest--Part1:TestISODestructiveTestsonWeldsinMetallicMaterials-TransverseTensileISOSteel-Determinationofcontentofnon-metallicinclusions--MicrographicmethodusingstandardGAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE5of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIREISODestructivetestsonweldsinmetallicmaterials.BendISODestructivetestsonweldsinmetallicmaterials.LongitudinaltensiletestonweldmetalinfusionweldedISODestructivetestsonweldsinmetallicmaterials.Impacttests.Testspecimenlocation,notchorientationandISOSpecificationandApprovalofWeldingProceduresforMetallicSpecificationandqualificationofweldingproceduresformetallicmaterials--Weldingproceduretest--Part1:ArcandgasweldingofsteelsandarcweldingofnickelandnickelalloysISOGENERAL 认Themanufacturingrequirementstobefulfilledbyanytowerflangeflu arcwirewelded,toobtainGamesafullapproval,shallbeaccordingtoGPS81001(ifapplies)Thematerialcoveredbythisspecificationshallbeaproductwhichhasbeentestedandcomplywiththecharacteristicsspecifiedherein. CHANGES,ANDREQUALIFICATIONNodeviationfromapprovedmethodofmanufactureispermittedwithoutpriorwrittenapprovalfromGamesaMaterialsTechnology.Anychange,madebythemanufacturer,mustbenotifiedtoGamesaMaterialsTechnologytodecideifthischangeiscauseforrequalification.Achangeisdefinedas,(butnotlimitedto):changesinmaterialspecificationormanufacturingprocess,rawmaterialsourceorr,productand/ormanufacturinglocation.

到歌美飒的全部批准，并应依照GPS81001（如适）包含的材料应为经过测试的产品，并满足文内规定的特性。如未获得歌美飒材料与工艺部门的，不得与批准的制造方法存在偏差。制造商如进行任何改动，可能需要进行重新认证。改动定义为（但不局限于）：材料规格或制造工艺改变，源材料源或供应商改变产品和／或制造地址。 批Batchisdefinedasthefinalproductfollowingthesamemanufacturingprocess.Sameheatandheattreatment(ifapplies)

批次定义为采用同一制造工艺的最终产品。采用同样 EachindividualproductshallbetraceabletotherawmaterialssourceatallstagesofmanufacturingandMaterialforre-testingandspecimenstestedinCAPmustbestoredfor2years.ComponentApprovalandSerialproductionsmustbekeptfor20

每个产品都应可在生产和交付的任何阶段追溯至源材料来源。CAP内的重新测试材料与测试样本必须保存2年。部件与批量生产文件必须保存20年。HAZARDOUS Not GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE6of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIREWRITTEN AllcommunicationinregardtothisspecificationwhichcouldimpactanexistingpurchaseordershallbedirectedthroughGamesaPurchasingDepartment.Communicationsregardingtechnicalinterpretationofthisspecification,alternativeproposals,revision,specialprocessapprovalorwherespecificallywillberequired,bythisspecification,duringthedevelopmentphasebeforehomologation;shallbedirectedtoGamesaMaterialsDuringtheserialphase,allcommunicationsshallbedirectedtoSQADepartment. (CAP)REQUIREMENTSCAPistheminimumrequirementsthatshouldbefulfillingbyeachpartnumbertobehomologated.TheserequirementsarequotedinthisparagraphandapplytoallflangesincludedinthehomologationRequirementsforCAPapprovalare5itemsbypartTestsmustbecarriedoutinrealflangeforthereferenceflanges(SeeAnnexes),accordingto5.1&5.2,paragraphs(basematerial;flange-flangeandflange-sjoints)andinthehomologationoftherestoftheflanges,thetestsmustbecarriedoutintestcouponsforeachreferenceinbasematerialandflange-flangejoint.Flanger,mustbeapprovedbyGCTQualityDepartmentpriortothedeliveryofpartsforserialproduction.Thepartsshallcomplyasaminimumwiththequalityrequirementsspecifiedherein.Irrespectiveoftherequirementsofthepresentspecification,thedmaterialshallbefreeofanydefectsthatmightcauseproblemduringmanufacturingordecreasethedesignperformance. rshallkeepthetraceabilitybetweenthedmaterial,themanufacturingparametersthequalityrecordsfortheperiodspecifiedbyGCTQualityDepartment.TheserecordsshallbeavailabletoGamesaifrequired.Incaseofrawmaterial(source,format,a.s.o)ormanufacturingparametersorheattreatmentparameters(ifapplies)werechanged,anewcompleteCAPwillberequired.FludArcWeldedflangeCAPmustcontainthefollowingreports:

可能对现有订单产生影响的有关的任何交流应直接通过歌美飒采购部门进行。段，规范技术说明、替代提案、修订、特殊工艺批准或需要的其他活动的相关交流应直接通过歌美部件包（CAP）要CAP是待认证的每个零件应满足的最低要求。这些要。CAP认证的要求为每个零件号5试验必须采用参考法兰对应的实际法兰进行（参见附录）.1与52段（-法兰与法兰-壳体接头），在法兰试验的认证过程中，试验必须在各个基材与法兰法兰供应商在交付用于批量生产的零件前，必须获得GCT质量部门的批准。零件最少应满足文中所述的与的要求无关，提供的材料应不包含可能在制供应商应保留所提供材料的可追溯性、制造参数及质量记录，保存时间由GCT质量部门规定。歌美飒可如果原材料（来源、形式等）或制造参数或热处理参数（如适用CP。CAPBASEMATERIAL 基础材料报Steel GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE7of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIRESteelmeltingprocedurewillbeelectricarcfurnaceoroxygenconverter,ladlerefined,finegrainpracticesanddeoxidedwithaluminium.Steelshallbeprotectedfromreoxidationduringallcastingorteemingoperations.Meltingprocedurewillbecertifiedincludinggeneralaspectsofthemanufacturingandinspectionprocessaswellasatestaccordingtothissectionwillbesubmitted.SlabandplateformatsarenotallowedtouseasrawmaterialforthemanufacturingofGamesatowerDifferentsources(steelmakers)andformats(ingot/continuouscasting)ofrawmaterialshouldbeconsideredasdifferentrawmaterials.Inthiscase,approvalcriteriaandreferenceitemsmustbefixedbyMaterialsTechnology.Thehomologationofitemsmanufacturedwiththesameformatofrawmaterialandfromthesamesteelmaker,willapprovetheproductionwiththerawmaterialsizeusedinthehomologationprocessandanylowerrawmaterialsizesfromthesamesteelSteelmakermustbeattachedinCAPationaswellasmassproductionation,anditmustincludethenameofmaker,castingroute(ingot/cc),steelmeltingprocedureandallstatedvaluesoftherequiredexaminations.Thershallpermitaccesstothesteelmaker,rawmaterialsource,aswellasintermediateoperationsperformedonthematerial,toGamesaonrequest.Italsoneedstoconfirmthatthisstandardwasmetcompley.RawmaterialmustmeetformalisticrequirementsofEN

熔钢程序包括电弧炉或吹氧转炉、钢包精炼、细晶粒实践及铝脱氧等工艺。钢材应在所有铸造或淬火阶段防止出现重新氧化。熔化程序应得到认证，包括制造与检验程序的各个方面，并应提符合本章节的。。原材料的不同来源（制钢厂）和形式（锭/连续铸造）应视为不同的原材料。这种情况下，必须才有歌美飒采用相同形式的原材料和来自同一制钢厂的制造元件认证将允许使用认证过程中采用的原材料及来自同一制钢厂须附带在CP必须包含制钢厂名称、铸造路线（锭cc）、熔钢程序及所需检验的所有声称值。歌美飒请求时，供应商应允许歌美飒接触制钢厂、原材料来源以及对材料进行的中间操作。还应确保充分遵循了本标准。原材料必须满足EN1020-3.1的形式要求。Chemical FlangesmaterialisshownineachflangedrawinganditwillbemanufacturedaccordingtoEN10025.OxygenandHydrogenmustbereportedonladlePhosphorusandSulphurcontentrequirementsforthisapplicationshallbethosestatedinEN10025.umcontents(onproduct)areasfollows:

法兰材料列于每张法兰图纸内，将依EN10025进磷与硫含量要求必须遵EN10025的规定。最大含P0,025 P=0,025%，最大S0,020 S=0,020%，最大Inrelationtomaterialweldability,itwillbebasedonCarbonEquivalent(CEV),asperthefollowing

与材料的可焊接性相关，基于碳当量（CEV），遵从下列表达式：C.E.CMnCrMoVNi C.E.CMnCrMoVNi GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE9of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIRECElimitasper CEChemicalysisshallbeedfromtheoriginalsteelmaker.Irrespectiveofit,Gamesahastherightofcarryouttestinrealproduct,previouslytogivetheconformity.TolerancesforysisonproductshallbethosestatedinEN10025

应记录原制钢厂的化学分析。与此无关，歌美飒对实际产品进行试验，确定合规性。产品的分析公差应遵照EN0025的规定Formingprocess Manufacturerwillassurethattheformingprocesses,previoustowelding,willnotaffectfinalitemmechanicalproperties.

制造商将确保成型工艺在焊接前不会影响最终产品的机械属性。Reduction 锻造Thereductionofareaisthetotalreductionirrespectiveofthemethod.

ingsfromingotcastmaterialatleast 锭铸造材料的锻造比至少为Forcontinuouscastmaterial,theminimumreductionis5:1Thispointwillhavetobereflectedintheinspectionandtests.Fingprocesstypeandreductionstepsshallassureholeandvoidclosureandproperfibberflottern.FingsequenceandreductionprocessmethodologycalculationmustbeavailableaspartofCAPation.

对于连续铸造材料，最低压缩比为该点必须反映在检验与试验内。锻造工艺类型与锻造顺序与压缩工艺方法计算必须在CAP。 分层Laminationratioandnormalizingprocessshallguaranteeanadequatere-crystallization.Thislaminationratiowillhavetobereflectedintheinspectionandtest.

分层比与正艺应确保充分的重新结晶化。该分层DestructiveTesting 破坏性检验报Adestructivetestingreport,coveringfollowingissues,shallbegenerated.

Metallographic Onemicrograph,x100shallbeextractedinlongitudinaldirection.Structuremustconsistonferrite/perlite.Apictureofthismicrostructureshouldbeattachedinthereport.

应在纵向生成一个显微照相x100。结构必须包含铁素体/珍珠岩。本微型结构的必须附带在内。Etchantfor StandardASTME 标准：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微蚀制剂：5HNO395甲Non-metallicinclusions 非金属含量试CleannessshallbeevaluatedinaccordancewithISO4967-MethodAoroptionallyASTME45-

清洁度应依照ISO4967–方法A或ASTME45-方法 MethodD.umnon-metallicinclusioncontentevaluatedonbasematerialshallcomplywiththefollowingtable:

TableumNon-metallicinclusionTypeATypeBTypeCTypeD21212121Grainsize GrainsizeshallbeevaluatedinbasematerialatdeliverystateinaccordancewithASTME112andshallcomplywithlimitationofN6,beinghomogeneousinformandsize.

应依照ASTME112，对交付状态的基础材料进行晶粒评估，结果应满N6的限值，且形式与尺寸均Mechanical Mechanicalpropertiesshallcomplywiththevaluesgiveninthedifferentreferencestandards,showedinthefollowingparagraphs,forthenominalthicknessofthefinalmachinedflange.Nominalthickness,inthetowerflanges,willbeconsideredastheheightofthefinalmachinedflangeforalltowerflangesapartfromthetoptowerflangesthatwillbeconsideredas(OD-ID)/2

机械特性应满足不同参考标准内对于最终加工法兰的（）。(OD-2LongitudinalTensile LongitudinaltensiletestshallbecarriedoutaccordingtoEN10002-1,beforeandaftercoldrollforming(ifitisused)inregionswithtensile(exteriorsurfaceofthering)andcompressivestresses(interiorsurfaceofthering).ValuesshallbeinaccordancewithEN10025.Once,theprevioustestshavebeenpassedineachr,thetensiletests(fortherestofthehomologationprocesses)areperformedinbasemetaltakenthespecimensaccordingtoEN10025.TestresultsmustbefulfilledtheEN10025requirementsforthenominalthicknessofthefinalmachinedflange.Note1:Inserialproduction,samplesshallbetakenaccordingtoEN10025Note2:Ifnormalizingisperformedafterweldingoftheflanges,onlytensiletestaccordingtoEN10025isneededinCAP

应在冷轧成型（如采用）之前和之后，在具有拉（环的外表面）及压缩压力的区域，依EN10002-1进行纵向拉力试验。值应符EN10025。（）10025提取的基础1025对于1：在批量生产中，样本将依照EN10025提备注2：如果法兰焊接后进行了正火，CAP内只需要符EN10025Throughthicknesstensile 全厚度拉力试1set(3specimens)ofthroughthicknesstensiletestmustbetestedaccordingtoEN10164.Testresults

必须依EN101641组（3个样品）全厚度拉力试验。试验结果必须符Z35。GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE10of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIREmustcomplywithImpact 1set(3longitudinalV-notchtestspecimens)shallbetestedinaccordancewithISO148,afterbending.Longitudinalspecimensshallbeobtainedfromtheexteriorandinteriorsurfaceofthering.27Jvalue,testedat–50ºCisrequiredincaseofS355NLqualitygrade.Specimensshallbeobtainedatapproximay2mmbelowfinalsurface(surfaceaftermachiningmaterialallowances)Once,theimpacttestsinexteriorandinteriorsurfaceofthering,havebeenpassedineachr,theimpacttests(fortherestofhomologationprocesses)areperformedinthebasemetal,takenthespecimensaccordingtoEN10025(approximay2mmbelowfinalsurface.Finalsurfacemustbeconsideredasthesurfaceaftermachiningmaterialallowances).ImpacttestmustbecarriedoutaccordingtotemperaturerequiredinEN10025.S355NLqualitygrademustbetestedat-50ºC.Note1:Inserialproduction,samplesshallbetakenaccordingtoEN10025Note2:Ifnormalizingisperformedafterweldingoftheflanges,onlyoneset(3specimens),2mmbelowoutsidefinalsurfaceisneededinCAP

折弯后，必须依照IO148进行1组（3个纵向V形缺口试验样品）试验。纵向样品应从环的外表面和内表面获得。对于355NL品质等级，在5ºC试验温度下，应获得27J的值。样品应在最终表面（机加工材料裕量后的表面）下方约2mm处获得。（）照1002510025355NL质量等级必须在-0ºC下进行试验。1:在批量生产中，样本将依照EN10025提个样品），最终表面外侧2mm处进行试验Hardness .Brinellhardnesstestmustbecarriedout,inaccordancewithASTME10,beforeandaftercoldrollforming(ifitisused),inregionswithtensile(exteriorsurfaceofthering)andcompressivestresses(interiorsurfaceofthering).Once,thehardnesstests,intensileandcompressivestressesregions,havebeendoneineachr,thehardnesstests(fortherestofhomologationprocesses)shouldbeperformed,accordingtoASTME10,inapointoftheflange.Valuesoutside133-190BrinellunitsrangewouldenableGamesatorejecttheprocess.

应在冷轧成型（如采用）之前和之后，在具有拉力（环的外表面）及压缩压力的区域，依照ASTM进行布氏硬度试验之前，拉力及压缩应力区域的硬度试验已在各供应商处完成，硬度试验（对应认证过程的其余部分）照STME10如果值超过133-190布氏单位，歌美飒将认为工艺不Macrograph .宏观试OneMacrographshallbeextractedfromcompletebasematerialtransversalcrosssectionaccordingtoASTME381.Itwillnotbeaccepteddefectssuchasdendrites,segregations,non-metallicinclusions.

应依ASTME381，从整个基础材料横向截面提取一张宏观。树突、分层、非金属杂质属于不合格。Etchantfor StandardASTME 标准：ASTMETestTemperature7080 试验温度：7080Macro-etchingreagent:HCl 宏观蚀刻剂：HClArea:Transversecross GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE11of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIRENonDestructive 无损检测报 Rawmaterialshallbefreeofsurfacedefectssuchascracks,laps,seamsandanyotherdefectthatcouldaffectthequalityofthepart.

UltrasonicTesting .Ultrasonictestshallbeperformedonthe100%oftheoriginalplatesofoxycuttingsectors,accordingtoGPS92002,acceptancecriteriaS2/E2.Incaseofusingbars,basemetalshallbeinspectedaccordingtoGPS92004grade4classE/e

行超声检验，验收标准S2/E2。GPS920044E/e类对基础HeatTreatment Manufacturerwillthenormalizingheattreatmentandthecontrolledcoolingprocess(ifapplies).ationforeachHTbatchmustincludeagraphandthenecessarytraceabilityofthe

）件可追溯性。WELDINGPROCESS WeldingProcess 焊接工艺要AlltheweldingbeadsshallbeperformedbyWeldingProcessSpecification(WPS)accordingtoISO15609,supportedbycorrespondingProcessQualificationReports(PQR)accordingtoISO15614-1.ThisWPS/PQRshallbedirectedtoGamesaMaterialsTechnology.Welders/OperatorsshallbequalifiedaccordingtoEN287/EN1418.RepairweldingshallbeallowedwithpriorproposaltoGamesaMaterialsTechnologybymeansofanapprovedweldingprocedureaccordingtoISO15609/ISO15614-1byweldersqualifiedaccordingtoEN287/EN1418.Gamesacoulddecideifnewweldingprocedurequalificationtestsarerequired.FillermaterialshallmeetformalisticrequirementsofEN10204-2.2.

所有的焊珠应依照ISO15609，通过焊接工艺规（WS）制造，并由符合O561-1（QR）提供支持。该W/QR焊工/操作员应依EN287/EN1418通过认证。ISO15609/ISO15614-1的焊接程序，并由符EN287EN1418的合格焊工进行作业，允许进行补焊填料材料应EN10204-2.2的形式要求。DestructiveTesting 破坏性检验报Thehomologationprocessofflu dweldedtowerflangesincludesthefollowingtests:

Testsonflange-flange 法兰-Testsonflange- s 法兰-Testsrequiredforvalidation 法兰-Metallographic Micrographicspecimens(x100)forevaluating 用于评估晶粒结构及晶粒尺寸的金相样本（x100）GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE12of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIREgrainstructureandgrainsizeofcharacteristicspartsoftheweldmustbetakenfromtheweldmetalandtheheat-affectedzoneofbothtypesofwelds(flange-flangeandflange-sjoint).

（法兰--）Etchantfor 微型结构蚀刻剂分StandardASTME 标准：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微型蚀刻剂：5HNO395Macrograph 宏观分OnetransversemacrographshallbetakenfromtheweldedjointaccordingtoASTME381.Itwillnotbeaccepteddefectssuchasdendrites,segregations,nonmetallicinclusions.

应依ASTME381，从整个基础材料横向截面提取一张宏观。树突、分层、非金属杂质属于不合格。Etchantfor StandardASTME 标准：ASTMETestTemperature7080 试验温度：7080Macroetchingreagent:HCl 宏观蚀刻剂：HClArea:Transversecross Mechanical Mechanicalpropertiesshallcomplywiththevaluesgiveninthedifferentreferencestandards,quotedinthefollowingparagraphs,forthenominalthicknessofthefinalmachinedflange.Nominalthickness,inthetowerflanges,willbeconsideredastheheightofthefinalmachinedflangeforalltowerflangesapartfromthetoptowerflangesthatwillbeconsideredas(OD-ID)/2

(OD-2TransversalTensile •横向拉力试2transversetensiletestsshallbecarriedoutinaccordancewithISO4136.Multiplespecimensshallbeusedinordertocoverthefullcrosssection.Eachsetrepresentsasingletest.TestsresultshavetocomplywithEN10025values.Note1:IntherestoftheCAPflanges(not"referenceflanges")andmassproduction,multiplespecimenswillnotberequired.Inthesecases,twospecimensshallbetakenaccordingtoEN10025location.

应依照IO4136进行2N1025的值。应依照IO4136进行2N1025的值。Throughthicknesstensile •全厚度拉力试1set(3specimens)ofthroughthicknesstensiletestshallbetakenincludingfillermetal-HAZ-basemetalaccordingtoEN10164.TestresultsmustcomplywithZ35.

必须依EN101641组（3个样品）全厚度拉力试验。试验结果必须符Z35。Roundtensile •圆周拉力试1Roundtensiletestshouldbetakeninalllengthwisefromtheweldmetal(faceandroot)accordingto

ISO5178，从焊接金属（表面与根部）的全长进行1次圆周拉力试验。需要基础金属属性。GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE13of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIRE5178.Basemetalpropertiesare •setofnotchedbarimpacttests(3specimens)shallbecarriedoutaccordingtoISO9016.CharpyV-notchspecimens,withthenotchperpendiculartotheweldbead,mustbetakenfromthecentreoftheweld(VWT,3specimens)andfromtheHAZ(VHT,3specimens).Thenotchedbarimpacttestspecimensshallbetakenfrombothsides:Face:2mmbelowfinalsurface(surfaceaftermachiningtheflange)

ISO90161组缺口棒材冲击试验（3个样品）。必须从焊缝中心（VWT，3个样品）及（VHT，3个样品）提取缺口与焊珠垂直的V形表面：最终表面下方2mm处（法兰 ►Anadditional3notchedbarimpacttestspecimens,ofeachtype,shallbetakenfromthesameareasinthemiddleoftheplatethickness.Thedimension“a”(ISO9016)shallbesuchthatthepointofintersectionofthecentrelineofthespecimenandthemiddleofthenotchliesinthecoarse-grainedareaoftheheataffectedzone.IncasedeS355NLqualitygrade,requiredvalueis27J,testedat-50ºC(minus50℃).Note1:Inmassproduction,specimensshallbetakenaccordingtoEN10025location

应从板材厚度中间的相同区域提取各种类型的另外尺寸“a”（ISO9016）应使样品中线与缺口中部的交叉点对于S355NL27J，在-50℃下进1:在批量生产中，应依照EN10025位置提取样Bend 4sidebendtestsshallbedoneinaccordancewithISO5173.Multipleside-bendspecimensarerequiredinordertotesttheentireweldcrosssection.

ISO51734Acceptance perISO15614- 验收标准遵照ISO15614-Note1:IntherestoftheCAPflanges(not"referenceflanges")andmassproduction,specimensshallbetakenaccordingtoISO15614-1.

备注1:在剩余的CAP法兰（非“参考法兰”）和批量生产，应依照ISO15614-1提取样Hardness Hardnesstests(VickersHV10)shallbecarriedoutinaccordancewithEN1043-1.Atleastthreerowsofindentationsshallbemade(at2mmbelowbothsurfacesandatroot),inbothbasemetals,bothheataffectedzonesandweldingbead.Acceptablevaluesmustbedemonstrated,accordingtoISO15614-1.

EN1043-1进行硬度试验（VickersHV10）。3行指示（位于表面下方2mm处及根部）。ISO15614-1Flange- .法兰-Fortheapprovaloftheflangeweldingprocess,itwillbetestedthatthefinalpropertiesoftheflange-sjointfulfilthestipulatedrequirements(flangeHAZorweldingbead).Thisflange-sjointshallbecarriedoutaccordingtoqualifiedweldingspecificationbyGamesa,

特性是否满足规定的要求（法兰HAZ或焊珠）。法兰-GAMESAPARTGAMESAPARTCode:GPR52002- 代码：GPR52002- 版本 Pg.PAGE14of日期 页码 TOWERFLANGE DARCWIRE标题 TOWERFLANGE DARCWIRE tests,described paragraph,shallbealsocarriedoutbyGamesa.Notfulfillmentstandardrequirementsintheflange-stestsshallbemotiveofrejection.Toassurethis,thefollowingtestsshallbecarried

Metallographic Micrographicspecimens(x100),forevaluatingthegrainstructureandgrainsizeofcharacteristicspartsoftheweld,mustbetakenfromtheweldmetalandtheheat-affectedzoneofbothtypesofwelds(flange-flangejointandflange-sjoint).

用于评估晶粒结构及晶粒尺寸的微观照相样本）（法兰--Etchantfor StandardASTME 标准：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微蚀刻剂：5HNO395甲Macrograph Onetransversemacrographshallbetaken