AAF洁净室产品及FFU简介资料课件

1、Better Air Is Our BusinessAAF洁净室产品及FFU简介AAF Cleanroom Products & AstroFan FFUAAF洁净室产品及FFU简介CONTENTS 目录Cleanroom Product Overview 洁净室产品介绍Testing Methology 测试方法FFU Testing FFU测试EC FFU System 直流FFU系统FFU生产设备简介FFU机组特性及应用Cleanroom Products洁净室产品High Efficiency Filters 高效过滤器 HEPA & ULPA效率99.95% - 99.9995% 0

2、.3mAstroCel II AstroPakAstroCel IAstroVeeAstroCel III 4000 Cleanroom Products 洁净室产品效率99.99% - 99.999995% MPPSFM-IIPharmaGelTMAstroFan FFUMEGAcelTM HEPA Box 高效送风口AstroCel II & TMCleanroom Products 洁净室产品Ceiling System 吊顶系统Ceiling Grid吊顶龙骨Cleanroom Lighting 洁净灯具ASTROFAN FFU 风机过滤器机组Self-Contained Stainl

3、ess Steel Housing 箱体、风机/马达及过滤器一体Rigid, Walk-On Construction 坚固，可在上面行走High Performance Fan/Motor 高效率的风机/马达Low Noise Level 低噪音High Total External Static Pressure 100Pa 高机外静压Compatible With Wide Range Of Ceiling Grids 适用于任何款式的龙骨系统 Available in Electrical Commutated (EC) and with Variable Voltage (VV) C

4、ontrol 可采用直流马达或无级调速ASTROFAN FFU 风机过滤器机组FM IITesting Methodology测试方法Cold DOP - Heterogeneous polydispered aerosol having broad Particle size distribution : 3.0 micron 99+% 0.7 micron50+% 3 min/min) Average air velocity - 90+ 10ft/min (0.45+ 0.05m/s) 平均面风速(laminar flow condition) Sequential counting s

5、ystem 连续计数系统Filter Testing 过滤器检测Automatic Scanning 自动扫描If the air velocity distribution test is done, it will print out a map showing the filter face velocities over 8 points for a 600 x1210 filter. Typically, the air velocity is within + 20%.风速的均匀度同时被检测。典型均匀度为+ 20%Standard defines a leak is a hole

6、which would produce a local penetration of 0.01% with an upstream concentration of 100%.按标准，当上游浓度100%时，下游浓度检测到0.01%穿透则视为泄漏Leak Test 检漏测试Filter Testing 过滤器检测Leak Repair 泄漏修补Filter Leaks 0.01% are patched. 0.01%的泄漏点可以修补Filter media is patched with medium or adhesive. 采用联胶或介质修补For any one leak - maximu

7、m area of patch is 2 in2 (13cm2). 任何一个泄漏点不可超过2 in2For the filter, the patching is limited to a maximum of 1% of the face area (IE-RP-CC001-3).根据IE-RP-CC001-3标准，过滤器泄漏点的修补面积不可超过过滤器面积的1%Leak Test ReportFilter Testing Report 过滤器检测报告Leak Found ReportFilter Testing Report 过滤器检测报告Defect Map Filter Testing

8、Report 过滤器检测报告Air Velocity Test ReportFilter Testing Report 过滤器检测报告 Fan Filter Unit TestingFFU测试FFU Testing Chamber FFU测试台The FFU Testing Chamber is specially designed to maintain an environment with room temperature of 24oC and ambient noise level below 35dBA for measuring : 特别设计的FFU测试台可在室温24oC 及背景

9、低于35dBA的无响室内测量： air velocity 风速Probe Velocity Anemometer 风速计 noise level 噪音 Sound Level Meter 噪音计 external static pressure 机外静压 Air Flow Micromanometer 压力表 filter pressure 过滤器压损 Air Flow Micromanometer 压力表 electrical characteristics 电力参数Power Meter 功率表Schematic Diagram of FFU Testing Chamber FFU测试台示

10、意图FFU Testing Chamber FFU测试台Air Velocity Test 风速测量The Probe Velocity Meter is used to measure the average air velocity at 8 points, 300mm below the FFU. For accurate readings, data is only recorded after the probe is stationary for at least 5 seconds. 风速在FFU过滤器出风面下300mm处测量8个点的平均风速。为得到准确地数值每点测量时测点需保持

11、最少5秒时间。12345678Illustration of Measuring PointsNoise Level Test 噪音测试Noise level is measured at 1 meter below the filter surface with the Sound Level Meter. Prior to the test, the ambient noise level is recorded. 噪音的测试在过滤器出风面下1米的位置测量，测试前要先测量背景噪音。FFU MANUFACTURING 风机过滤器机组生产线TUNRRET PUNCHER 高速冲床BENDING

12、 MACHINE 折弯机FFU ASSEMBLY ROOM FFU组装车间 AAF Astrofan FFU DC-System FFU 直流控制系统 First, which type of DC motor? BRUSH DC motor 有刷直流马达Requires carbon brushes to commutate (drive) motor需要碳刷来换向（驱动）马达BRUSH-LESS DC motor 无刷直流马达Does not require carbon brushes to commutate motor.不需要碳刷换向EC Motors What is an EC m

13、otor? impeller just mounted on rotor叶轮直接装在转子上Rotor (rotating part) outside;转子（转动部件）外置Stator (fixed part) inside;定子(固定部分）内置AC Motor交流马达Stator of EC MotorEC马达的定子Printed Circuit Board印刷电路板External rotor motor 外转子马达AC and EC perfectly matched 完美组合 fans风机 very low noise超低噪音 highly efficient高效率 external r

14、otor motors外转子马达highest efficiency over wide speed range 在更广的速度范围中具有最高的效率very low heat loss generated 低热损 controllers控制器all control and EMC functions built in 所有控制器和电磁兼容内置What is DCSYSTEMS ?ECSYSTEMSUnique features 独特的特色special winding design特殊的绕线设计= no bearing currents = 无轴承电流patented new soft“ com

15、mutation 有专利的新的“软”换向= no commutation noise = 无换向噪音new low ripple“ magnets 新的“低涡流”磁场= no vibration 无震动Motor Efficiency 马达效率Cleanroom 无尘室Efficiencies of AC versus EC motors AC 和 EC 马达效率比较fractional horsepower motor systems (including drive efficiency)部分驱动电机系统（包括驱动效率）三相交流电容马达罩级马达Standard AC induction m

16、otors 标准交流感应电机P1 n3 63% fan speed风机速度 = 25% motor load马达负荷1400 kW1 kWMotor load马达负荷 P / Pnom马达效率AC & DC FFU COMPARISON直流及交流型 FFU 技术参数及运行费用比较AC & DC FFU COMPARISON直流 及 交流 型 FFU 技术参数及运行费用比较AC & DC FFU COMPARISON直流 及 交流 型 FFU 技术参数及运行费用比较 Softstart软启动Benefits 优点no current surges during start-up 启动时无高峰电流

17、low torque load to bearings and structure 轴承和结构低负荷no sequenced startup required 无需顺序启动Startup Current = 3.5 * Nominal Current(运行电流)Startup Current of AC Fan交流风机的启动电流ebm交流马达的启动电流主电流Startup Current Nominal Current(运行电流)No need forsequencedfan start after power failure停电后无需顺序启动Startup Current of EC Fan

18、C: 电机启动比例主电流Benefits 优点wide supply voltage range 200V 277 V电压范围宽100V 130Vlowest possible current 可能达到的最低电流minimum installation cost 最小安装成本Power Factor Controller “PFC” (功率因子控制器)EC-SYSTEMSEC-i integrated 集成 R3G400 e.g. fan for 1200 x 1200 FFU with Integrated electronicsR3G400 e.g. fan for 1200 x 1200

19、 FFU300 W SMPS w/ active PFCextremely low noiseEC-SYSTEMS HistoryR3G400 e.g. fan for 1200 x 1200 FFU500 W active PFC Commutation low noise199620002004400 W integratedactive PFCno commutation noiseEC-i EC-集成Controller控制器Motor马达Drive驱动Fan风机Setting设置EC controllability EC-iMainsSettingBenefits 优点 Less w

20、iring 更少线路 Less labour 更少人力 Easy to commission容易实现 Foolproof installation安装简易Lowest wiring labour and costEC-SYSTEMS EC-i Filter-Fan-Units (FFU)Networked with ebmBus 用ebmBus的网络Controlling and Monitoring 控制和监控Visualization 可视High Efficiency 高效No Harmonics (active PFC power-factor controller)无谐波(积极功率因

21、子控制器)Fan-Modul3D fans sizes 310, 355, 400200 - 277 V motor with integrated electronicsUp to 400 W with RS485 ebmBUS we name it: EC-i (EC-integrated集成)EC-SYSTEMS EC-i R3G400 with integrated electronicsActive PFC积极功率因子EMC / EMI filters up to 400 W with RS485 ebmBUSR3G400-XX00-XA3D fan size 400 200-277

22、V motor with integrated electronicsR3G400-XX00-XA3D fan size 400 200-277 V motor with integrated electronicsEC-SYSTEMS EC-i R3G400 with integrated electronicsActive PFC积极功率因子EMC / EMI filters 电磁兼容过滤up to 400 W with RS485 ebmBUSR3G400-XX00-XA3D fan size 400 connector box and LED displayOptional Conne

23、ctor BoxRJ45 for RS485 ebmBUSLED signal “power on”EC-SYSTEMS EC-i R3G400 with integrated electronicsR3G310-XX00-XAPower max 400 WSupply200 277 VAC / 50 60 Hz电源100 130 VAC / 50 60 HzR3G400- XX00-XAR3G355- XX00-XA3D fans with EC-motor Integrated commutation with RS485 ebmBUSEC-SYSTEMS EC-系统 EC-i R3G31

24、0, R3G355, R3G4002 x 43 x 44 x 4FFU1,200 m/h1,800 m/h2,400 m/hMains Current without PFC is 50% higher than with PFCw/o PFC没有功率因子Power Factor= 0.53Current IRMS = 0.96 A with active PFCPower Factor= 0.99 Current IRMS = 0.64 APFC Power Factor Correction 功率因子校正RMS Mains Current实际电流Imains mAPFC Power Fac

25、tor Correction功率因子校正true RMS current w or w/o active PFC有无功率因子的实际电流比较不带功率因子带功率因子R3G400-AD25-60 air flowFan rotates clockwise ! 风机顺时针转动External rotor motorFan switched on, produces air flow from sucking to discharge side 风机启动,产生从入口到出口的空气流1,450 rpm2,500 m/h 250 PaP1 = 345 WattSoft-Braking软制动（Soft-煞车）F

26、an switched off, driven by high pressure at discharge 风机停止, 被出口高压驱动Fan rotates counter-clockwise !风机逆时针转动External rotor motorair flow250 Pa250 Pa 970 rpm1,980 m/h 250 Pa .07 NmReverse Rotation反方向转动Start soft brake40 rpm after 4.2 secondsIdling reverse at 250 Pa 970 rpmR3G400-AD25-60Fan switched on,

27、soft braking decelerates from 970 rpm to 40 rpm within 5 seconds风机启动, 软启动在5秒钟内从970 rpm 减到40 rpm Fan rotates counter-clockwise !风机逆时针转动External rotor motorair flow250 Pa250 Pa 40 rpm1,790 m/h 250 Pa .57 NmR3G400-AD25-60Reverse Rotation反方向转动Softstartbegin soft brake40 rpm after 4.2 secondsIdling rever

28、se at 250 Pa 970 rpm在250 Pa 970 rpm时反方向转动1613 rpm after 12,5 sec. R3G400-AD25-608 x RS485=248 FFU1-31 FFU1-31 FFU32 xControl Diagram 控制系统图The Intelligent Master Gateway with IP Enable Module provies interface up to 3 Master RS485 interface and a 10 Base-T port(RJ45 connector). The IP Enable Controll

29、er provides an ease of use for system integrator. User can plug the controller to any LAN points connected to a Network follow by a simple software configuration and it is ready for operations. 智能型主网关可以连接3个RS485接口及10级 T接口(RJ45联接器)。它可以很方便地连接上任何局域网，加上简单的程序设定便可运行。The Master gateway is configurable by p

30、rogram to 主网关可以以三种方式控制 Control 3 sets of 31 FFU 直接控制三组的31台FFU OR 或 One set of 255 repeaters for direct replacement for upgrading system 控制255个路由器已升级现有系统 OR 或 Master/Slave gateway: Each Master can connect up to 255 Slave. 主/次网关控制：每个主网关控制最多255个次网关Master Gateway 主网关Slave Gateway 次网关Software Features 软件

31、特性 Cleanroom Layout for easy FFU location identify, including Zoom In/Out 可视洁净室平面图可方便显示FFU运行状态及故障FFU位置 FFU Error reporting by print out, e-mail, alarm output FFU 错误报告可以打印，电邮及信号输出的形式及时产生 Master Gateway output/input connected to BMS or fire alarm system 主网关的信号输出/输入可以连接去用户的自控系统或火警系统 FFU time switch set

32、ting of high/low speed for energy saving 在不同工作时间的高/低转速设定可以节省能源 Multi level user name and password protection 多层用户及密码保护 控制系统具有分级管理功能 (共分5级) 每级具有不同的管理权限,由低到高管理权限依次整加 每个管理等级可以设定多个管理员,每个管理员具有不同的密码 不同管理等级的管理员凭密码登陆系统,并可执行改管理等级的管理权限 系统会自动记录不同管理人员登陆和离开系统的具体时间,以备查询 控制系统具有能耗管理和分析功能 可以实时显示每一台/每组或设定的每个区域以及全部FFU的实际能耗 可以按比例示意图形式分析不同区域能耗 可以提供不同区域/组别日平均能耗成本分析曲线图Software L