QUALITYCONTROLPLAN质量控制计划

1、QUALITYPLANCONTROL质量控制计划NO:01INCOMINGQUALITYCONTROL来料质量控制StageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product上生X禾Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次01LAMINATE覆铜板WP-00610-foldmagnifiermicrometer,3mtap

2、e-measure,copperthicknesstester(CEMCO),aircycleoven,analyticalbalance(precision0.0001g)十倍放大镜，千分尺,3M卷尺，铜厚测试仪，可焊性测试器1OuterAppearance外观Fordetaits,seeWI-044requirements详见WI-044要求1.Visualinspection1.目视AQLLEVELii0.65CopperCoveredBoardtestReport覆铜板检查报告F-QA-191AnyNon-complianeeShallbeSolvedasPreWP-006不合格按WP

3、-006处理2Grossthickness纯厚度2.Micrometr2.千分尺AQLLEVELii0.653Dimension尺寸3.Tape-measure卷尺1LOT4ThermalStress热应力4.Physical&chemical物理化学试验2LOT感谢下载载(CEMCO),空气圈烘箱，分析天平(精度0.0001g)5Absorbability吸水性5.Physical&chemicaltest物理化学试验3LOT6Chemicalstability化学稳定性6.Physicl&chemicaltest物理化学试验7CopperFoil铜箔厚度7.Copperthicdnesst

4、ester铜厚测试仪AOLLEVELii0.65PREPREG半固化片WP-006GraduatedTape-measure分度卷尺(1mmgraduateon分度)analyticalbalance分析天平(0.0001g)gelationtester凝胶测试仪scrpedsection刮片,60wirescreen、cutter60目纲筛、切刀，mufflefurnace马福，drier干燥脐1OuterAppearance外观Fordetails,see详见WI-04417020S108059-69%211648-56%762842-48%1.Visualinspection1.目视样抽

5、51QA按量批个每-K.ILQArepsadorpmasoptnrvrewESemi-solidsectiontestReport固化片检查报告F-QA-189AnyNon-complianceShallbeSolvedAsperWP-006不合格按WP-006处理2Dimension尺寸2.Usetapemeasure2.用卷尺测量33Gelationtime凝胶时间Testmeasure试验测定34Resincontent树脂含量3.Testmeasure3.试验测定3感谢下载载QUALITYCONTROLPLAN质量控制计划NO:01INCOMINGQUALITYCONTROL来料质量控

6、制StageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product上生X禾Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次01LAMINATE覆板铜WP-00610-foldmagnifierounceinstrument十倍放大镜，盎司仪1Outerlooks外观WI-040.4MMporesnotallowed不允许有0.4MM的

7、针孔1.Visualinspection目视3piece片Roll卷CopperfliltestReport覆铜箔检查AnyNon-complianeeShallbeSolvedasPreWP-006不合格按WP-006处理2thickness厚度Fordtails,seeWI-031详见WI-0312.Tster测试仪3piece片Roll卷感谢下载载4报告F-QA-222Microsclpe显微镜Micrometer千分尺Caliper卡尺1Length(drillbody)长度(钻身)WI-0341.0.3-3.175M+/-0.38MM3.2-7.0MM+0.76-1.141.meas

8、urement测量SampleasperAQLLLevelii0.65按AQLLLevelii0.65抽样FullInspectionforre-moldDrillnozzle返磨钻咀全检DrillbitinspectionReport钻头检查报告F-QA-190AnyNon-complianeeShallbeSolvedasPreWP-006不合格按WP-006处2Diameter(drillbit)直径(钻头)2.+0/-0.01MM2.measurement测量3Notch缺口3.Edge刀刃/bladeband力带0.05MM3.MeasurementBymicroscope显微镜测量

9、4Eccentric偏心4.0.05MMNote:re-molddrillBody注明：返磨钻身8MM4.measurementbymicroscope显微镜测量感谢下载载RouterWP-006Microscope显微镜Micrometer千分尺Caliper卡尺1Length长度1.+/-0.38MM1.Measurement测量ForeachlotSampleasperAQLLevelii0.65每批量按AQLLevelii0.65抽样RouterCheckReport锣刀检查报告F-QA-284AnyNon-complianeeShallbeSolvedasPreWP-006不合格按W

10、P-006处2Diameter直径2.+/-0.05MM2.Measurement测量3Notch缺口3.0.05MMMeasurementByMicroscope显微镜测量4Eccentri偏心0.05MMmeasurementByMicroscope显微镜测量感谢下载载质量控制计划NO:01INCOMINGQUALITYCONTROL来料质量控制StageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product上生

11、X禾Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次01CHEMICAL化学药品及其辅料WP-0061Outerlooks外观RefetorequirementsinP/O对照采购单要求1.目视VisualFirstboardtraceabilitytest首板跟踪试验Rawmaterialtraceabilitytestfrom原材料跟踪试验表F-QA-263AnyNon-complianeeShallbeComplainedorhavegoodsreturnedtosupplie不合格投诉或退货供应商2Lu

12、ter色泽2.目视Visual3Specificaions规格3.目视Visual4磅秤balance4Weight5.酸度计Acidimeter5PHvaulue,etcPTH值6.比重计hydrometer6specialgravity比重感谢下载载QUALITYCONTROLPLAN质量控制计划NO:02,MAKINGTOOLINGStageNODescriptin种类OperationEquipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NOProductStageGradeSpec

13、/tolerance规格/公差Measuremen测量方法Ssmple抽样QtyRate步骤运作编上生X禾步骤等级数量频次感谢下载载号02GERBER,MASTERFILM,INS0ECTION客户菲林制作与检查WP-0021.PC机2.PLANMASTER工作站3.Opticaldrawingmachine光绘机4.Developer冲片机1Inspection检查RefertodrawingsandCERBERfilesandfactoyproductivity1.checkbycomputerbytwodifferentCAMengineeersEveryvariety每个品种Custo

14、merdatachecdlist1.NotifyMEsupervisor2.Notifymarketingtocontactcustomersforapproval1 .通知ME主管2 .通知市场部联系客户认可02DRILLTAPE钻带WP-002Datapreparationsystem资料制作系统1Program编程Asperprocuctivityandproductionnorms按生产能力及生产规格Withreferencetocustomerdrawingsandcutomerfilmrequirements对照客户图纸及客户菲林要求QA100%检查TEMPLATE表送式不合格通知

15、工程部重做PRODUCTIONMASTERFILMWP-002Opticalcrawingmachine光绘机PCcomputer1Temperature温度21+/-3CThermometerdisplay温度计显示1Everyday每天Thermometer/hydrometerAnynon-compliance生产菲林PC机PLANMASTERWordingstation工作2humidity湿度60+/-8%Hygrometerdisplay湿度计显示1EverydaySPC温、湿度表，SPCShallbenotifiedtoengineeering感谢下载载站Developer冲片机

16、3Developmenttemp冲片温度30+/-1CThermometerdisplay温度U显示1Everyday记小表supervisorandrepairsandmaintenancesupervisor不合格通知工程主管维修主管4Developmenttime冲片时间40seconds40秒Secondmeterdisplay秒表显示15Duimensiontolerace尺寸公差+/-2MILMeasurebyglassruller玻璃尺测量100%EveryKindFilmchecelist菲林检查表NotifyQAsupervisororengineeringsuperviso

17、r通知QA主管及工程主管ROUTETAPEAND锣带E-TEST带WI-002Datacontrolsystem资料控制系统1ProgramrevisionSelectterminalpointaspercustomerdrawingrequirementsandpatterns按客户图纸要求和图形要求先端点CaliperVisualandcomputerinspection目视和电脑中检查QA100%检查钻带检查报告E-T带检查报告Anynon-complianceshallbenotefidetoMEsupervisororengineers不合格通知ME主管及工程师感谢下载载质量控制计划

18、NO:03,BOARDCUTTINGStagDescriptinOperatioEquipment/Characteristics特性Method方法ControlSolutioneNOnTool/MoldNOProductStageGradeSpec/toleranceMeasuremenSsmple抽样Manner处理步骤种类运作设备/工具/工模编号上生X禾步骤等级规格/公差测量方法Qty数量Rate频次控制方法03BOARDCUTWI-053Automaticcutter,naildriver,edger,facingmachine,oventapemeasure,micrometero

19、unceinstrument,自动切割机，打钉机，磨边机，倒角机，烘箱，卷尺，千分尺，盎司仪123Dimension尺寸Boardthickness板厚Copperthicdness铜厚Asperrequirementsofwording1.tape-measure卷尺测量FA1.measurebymicrometer千分尺测量2.measrrebyounceinstrument盎司仪测量1LOTMaterialdeliverychecklistAnyNon-compplianceShallbeNotifiedtoOperatingsupervisor不合格通知营运部主管处理cards按工作卡

20、要求感谢下载载QUALITYCONTROLPLAN质量控制计划NO:04,INNERLAY，ERPHOTOIMAAGEStageDescriptinOperationEquipment/Tool/MoldCharacteristics特性Method方法ControlMannerSolutionNGradSsmple感谢下载载NO步骤种类运作设备/工具/工模O编号Product上生X禾Stage步骤e等级Spec/tolerance规格/公差Measuremen测量方法抽样控制方法处理Qty数量Rate频次04MICROETCH微蚀WI-005Intelligenceedger亚智磨板机1.1

21、Sulpuriccontent硫酸含量5-8%LabanalysesLab分析1Everyday每天AnalysissheetAnynon-complianceshallbenotifiedtoprocesstechniiansandrepairsandmaintnAncedeparment不合格通知工艺员和维修部1.2Moisturefilmtest水膜试验15seconds15秒Processself-inspection工序自检1Everyday每天Processchecklist工序检查表041.3OpticalBandtest光带试验15+/-5MMMeasuewaertracewi

22、dth测量磨痕宽度1EveryShift每班Processchecdlist工序检查表不合格通知生产主管感谢下载载1.4AirdrytemperatUre风干温度60+/-10CTemperaturecontrolswitchdisplay1Everyshift每班ProcesschecklistSPC工序检查表，SPC及领班DRYFILM贴膜WI-005DryfilmMachine贴膜机1Speed速度0.6-3.0M/MINEquipmentdisplay设备显示1Everyshift每班Anynon-compllianceshallbenotifiedtoprocesstechnicia

23、nsandmaintenancedepartment不合格通知工2员和维修部2Pressure压力30-60PSl压力表显示1Everyshift每班3Humidity温度110+/-10CThermometerDisplay温度计显示1Everyshift每班EXPOSESURE曝光（干膜WI-005Exposer曝光机1Vacuumpump抽真空65CMHG以上Equipmentdisplay机器显示1Everypiece每块2Tubelife灯管寿命8000次以上Visualreadings目视注数1Everyday每天Digitalinstrument计数器3Exposureenerg

24、y曝光能量7-9级21级光楔尺曝光指数积分仪1Everyweek每星期Processchecklist工序检查表4Humidity温度21+/-3CThermometer温度表1Everyshift每班SPCgrapghSPC图感谢下载载5Humidity湿度55+/-5%Hygrometer湿度表1Everyshift每班SPCgrapghSPC图质量控制计划NO:04,INNERLAYERPHOTOIMAGEStageNODescriptinOperationEquipment/Tool/MoldCharacteristics特性Method方法ControlMannerSolution处

25、理NOProduStageGradSpec/toleranceMeasuremenSsmple州评步骤种类运作设备/工具/工模编号ct上生X禾步骤e等级规格/公差测量方法Qty数量Rate频次控制方法046Headfilmtest首片检查Visualinspection目视1Everyshift每班FArecordlistFA记录表Anynon-complianceshalbenotifiedtoprocesstechnicianDEVELOPE显影WI-005Developer(intelligence)显影机(亚智)1Sodiumcarbonatedensity碳酸钠浓度1.0+/-0.2

26、%LabanalysesLAB分析1Everyshift每班LabanalysissheetLAB分析单s不合格通知上2部感谢下载载2Potiontemperature药水温度30+/-2CCoolingmachineandtemperaturecontrolswitch冷水机及温控开关1Everyshift每班Recordlist记小表3Cucl2test氯化铜试验Shinyspot&1%亮点w1%Regulatespeedcontrolswitch调整速度开关1Everyshift每班Recordlist记小表4Speed速度2.8-3.2M/MIN(h-6840M)speedswitch

27、速度开关1Everyshift每班Recordlist记小表5Potionrpessure药水压力1.2-3.0KG/CM2Watervalve水阀1Everyshift每班Recordlist记小表感谢下载载6Cleanpressure水洗压力1.2-4.0kg/cm2Watervalve水阀1Everyshift每班Recordlist记小表INSPECTIONQC品检7Outerlooksandopen/circuitcheck外观及开短路线幼检查Aspercorporatestandardandcustomerstandard按企业标准及客户标准3-foldmagnfierand100

28、-foldmagnifier三倍放大镜和百倍镜100%Everyshift每班QC检查记小表Anynon-ccomplianceshallbenotifiedtoQAsupervisorforsolution不合格通知QA主管处理感谢下载载QUALITYCONTROLPLAN质量控制计划NO:05,ACIDETCHINGStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product上生X禾Stage步骤Grade等

29、级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次05ETCH蚀刻PT-005Etchingmachine蚀亥M1Firstboardcheck首板检查Visualinspection目视检查1Everytime每次FArecordlistFA记录表Anynon-complianceshallbenotifiedtoprocesstechnicians感谢下载载2Conveyancespeed传输速度(H/HOZ)2.2-2.8m/min(1/1OZ)1.5-2.0m/min(2/2OZ)0.7-1.2m/minEquipmentauto

30、maticdisplaymeter设备自动显示表1Everyshift每班Recordlist记小表anynon-complianceshallbenotifiedtoprocesstechniciannsandrepairsandmaintenance3Nozzlepressure喷咀压力30-50PSIVisualreadings目视读数1Everyshift每班Recordlist记录表4Potiontemp药水温度45-55CVisualreadings目视读数1Everyshift每班RecordlistDerartment不全格通知工2员和维修部感谢下载载QUALITYCONTRO

31、LPLAN感谢下载载5Linewidth&linevoid宽线隙20%100-foldmagnifier百倍镜1Everyshift60pieces每60块Recordlist百倍镜6Specificgravity比重1.30-1.38Hydrometer比重计1Everyshift每班Recordlist记小表质量控制计划NO:05,ACIDETCHINGStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Produ

32、ct上生X禾Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次057ORP18-28CapAutomaticdisplay自动显示1Everyshift每班Recordlist记小表Anynon-compllianceshallbenotifiedtoprocesstechniciansandmaintenancedepartment不合格通知工2员和维修部8Cupriccopperion2价铜离子130-180g/lAutomaticdisplay自言添加Everyhour每时LabanalysesLab分析9

33、HCL1.5-2.5MAutomaticdisplay自动添加1Everyhour每时LabanalysesLab分析DRYFILMSTRIP退膜PT-005Dryfilmstrippingmachine退膜机1Conveyancespeed传输速度Fasterthanetching比蚀刻快0.2m/minVisualreadings自动添加1Everyshift每班Recordlist记小表感谢下载载2Potiontemperature药水温度50-58CAutomaticdisplay目视读数1Everytime每次Recordlist记小表3Nozzlepressure喷咀压力20-40

34、PSIAutomaticdisplay自动显示1Everyshift每班Recordlist记小表4Sodiumcarbonate碳酸钠30-50g/lLabanalysesLab分析1Everyshift每班分析单5Defoamingagent消泡剂0.1-0.2ml/lAutomaticaddition自动添加1Everyshift每班Recordlist记小表6Air-dryhumidity烘干湿度50-60CAutomaticdisplay自动显示1Everyshift每班Recordlist记小表TAREGTDRILL打孔WI-045Targetdriller打靶机1Pneumati

35、cpressure气动压力6-7KG/CM2Visualreadings目视读数1Everypiece每块Visualinspection目视检查Anynon-compllianceshallbenotifiedtoprocesstechniciansandmaintenancedepartment不合格通知工2员和维修部感谢下载载QUALITYCONTROLPLAN质量控制计划NO:06QUALITYCHECKINGANDCONTROLStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Met

36、hod方法ControlManner控制方法Solution处理NO编号Product上生X禾Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次06QCWI-0553-foldmagnifier100-foldmagnifier3倍放大镜1Opencircuit开路Notallowed不允许Visualinspection目视1EverypiecRecordlist记小表Anynon-complianceshallbenotifedtoQAsuperviseorforsolution感谢下载载百倍镜十倍镜e每块不

37、合格告QA主管安排处理2Adversesurface板面不良Notallowed不允许Visualinspection目视1Everypiece每块Recordlist记小表3Linewidth&linevoid线宽线隙20%100-foldmagnifier百倍镜1Every60pieces每60块Recordlist记小表感谢下载载QUALITYCONTROLPLAN质量控制计划NO:07,BROWNOXIDEStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法Control

38、Manner控制方法Solution处理NO编号Product上生X禾Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次07ACIDCLEAN酸洗PT-008SeabondOmb流水线1.0Potiontemp药水温度35-40CAutomaticdisplay自动显示1Everyshift每班Recordlist记小表Anynon-complianceshallbenotifiedtoprocesstechniians不合格通知2.0Cupriccopperion2个铜离子25g/lLabanalyses自动显

39、示1Everyshift每班Recordlist记小表3.0Microtchrate微蚀速率0.1-0.4um/MINLabanalysesLAB分析1Everyshift每班Recordlist记不笈感谢下载载ALKALICLEAN碱洗PT-008SeabondOmb流水线1.0DFA95/LC3-7%LabanalysesLAB分析1Everyshift每班Recordlist记小表工艺员和维修部2.0Temperature温度45-50CAutomaticdisplay自动显示1Everyshift每班Recordlist记不笈BROWNOXIDE棕化PT-008SeabondOmb流水

40、线1.0Temperature温度35-40CAutomaticdisplay1Everyshift每班自动添加2.0Cupriccopperion2个铜离子18-26g/lLabanalysesLAB分析1Everyshift每班自动添加3.0OMB200-260ml/lLabanalysesLAB分析1Everyshift每班Recordlist记小表4.0Microetchrate微蚀速率1.3-1.6um/MINLabanalysesLAB分析Everyshift每班Recordlist记不笈感谢下载载CURE烘板1.0Temperature温度70-80CAutomaticdispl

41、ay自动显示Everyshift每班Recordlist记小表IPQC1.0Outerlooks外观Corporatestandard企标Visualinspection目视1Every60pieces每60块Recordlist记小表Anynon-compllianceshallbenotifiedtodepartment不合格通知工2员和维修部QUALITYCONTROLPLAN质量控制计划NO:08PRESSINGBOARDStageNODescriptinOperationEquipment/Tool/MoldCharacteristics特性Method方法ControlManner

42、SolutionNOProductStageGradeSpec/toleranceMeasuremenSsmple抽样感谢下载载QUALITYCONTROLPLAN感谢下载载步骤种类运作设备/工具/工模编号X禾步骤等级规格/公差测量方法Qty数量Rate频次控制方法处理08RPE-CURE预烘板PT-010OVEN烘箱1.0Temperature温度1355CAutomaticdisplay自动显示1Everyshift每班Recordlist记小表Anynon-complianceshallbenotifiedtoMaintenancedepartment不合格通知和维修部2.0Time时间

43、40分Automaticdisplay自动显示1Everyshift每班Recordlist记小表PANELIZATION排板PT-0101.0Temp温度193CThermometer1Everyshift每班SPCgraphSPC图2.0Humidity湿度5010%HygrometerEveryshift每班SPCgraphSPC图3.0Humidity排板Asperworkinstruction按工作指示Visualinspection目视1Everyshift每班Visualinspection目视检查PIN-INSERTING上钉PT-010Naildriver打钉机1.0Righ

44、tposition对位Eccentricrivetorbadly-distributeddrillsnotallowed不许偏位钟钉开花不均匀Visualinspection目视1EverypieceVisualinspection目视检查质量控制计划NO:08PRESSINGBOARDStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product上生X禾Stage步骤Grade等级Spec/tolerance规格

45、/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次08PRESS压板PT-0101.vacuumelectricalhotpressingmachine真空电热压机2.copperplate铜板3.kraftpaper牛皮纸1.0Tempraisingrate升温速率3-6C/分Instrumentdisplay仪表显示1Everyshift每班Visualinspection目视检查Anynon-compllianceshallbenotifiedtoprocesstechniciansandmaintenancedepartment不合格通知工艺员和维修部2.0Maxtemp最高温度1764CInstrumentdisplay仪表显示1Everyshift每班Visual