ABPowerFle变频器调试步骤

1、PowerFlex 753 变频器调试步骤威钢原料及烧结变频器控制接口如下（所有模拟量和数字量都是用I/O 选件模块Port 04 ，而不是变频器主控板I/O ）：速度给定：AI 1频率输出：AO 1变频器运行命令：DI 1切换到远程：DI 2MOP UP: DI 3（ 接操作箱频率上升按钮）MOP DOW： NDI 4 （接操作箱频率下降按钮）变频器备妥输出：RO 0变频器运行输出：RO 1变频器调试要点如下：1. 在变频器上电前完成模拟量输入信号选择跳线，变频器出厂缺省为电压输入2.变频器上电，修改参数访问级别首先选中变频器，按no 或 od键，选择Ports,选择 " 00 P

2、owerFlex 753，按 ESC®,退到主界面。设置 P301=1快速访问方法按PAR#1,输入访问的参数号，如 3013.完成变频器Start-up 向导按键，然后按 HIW 键，选中Start-up菜单，进入启动向 导。启动向导结构如下：选择" Begin Start Up : 按确认键进入。面板提示 “ Start-Up consists of several steps to configure thedrive.Press Enter : 按“ Enter ” 键确认。面板提示Geneal Startup“ Appl Specific "选择 “ G

3、eneal Startup "，按 “ Enter "键确认面板显示：Motor ControlMotor DataFeedback”变频器面板显示LimitsRef Ramp Stop “I/O ” 顺序选择以上菜单进入 选择” Motor Control ”菜单，面板显示”This section select the type of Motor Control the drive will use.Press Enter ” , 按“ Enter ”键确认 面板显示：Please Select:Sensorless VectV/HzFlux Vector ”对于原料变

4、频器，选择“Sensorless Vect ”，对于烧结机一台变频器带两台电机应用，选择“V/Hz”Motor Control ”设置完成后，选择“Motor Data ” , 按“ Enter ”确认 变频器面板显示Edit Motor NP Volts ”400 VAC”“ Select type of power units shown on motor nameplateHPKW选择” KW ,按“ Enter ”键确认变频器面板显示“ Edit Motor NP PowerXX KW ,输入电机额定功率（使用 一软按键，删除原有显示值再输入电机功率值），按" Enter ”

5、键确认变频器面板显示“Edit Motor NP Amps ”XX Amp§ ,输入电机额定电流值，按“ Enter”键确认变频器面板显示“ Edit Motor NP HertzXX Hz”变频器额定是50Hz,按" Enter ”键确认变频器面板显示“ Edit Motor NP RPMXX RPM，输入电机额定转速，按”Enter ”键确认变频器面板显示“ Edit Motr OL Factor1 ” 电机缺省过载倍数为1 ，按Enter 键确认变频器面板显示“ Edit Motor PolesXX Pole” ，输入电机极数（注意：4 极电机同步转速1500RPM，

6、 6极电机同步转速1000RPM ,按Enter键确认变频器面板显示“ Edit Speed UnitsHz 0” 缺省是“Hz 0"，按Enter键确认（如果要改为RPM这里设置“ RPM 1” ）“Motor Data ”设置完成后，可直接跳过"Feedback”，变频器缺省工作在无编码器反馈模式，选择”Limits ” , 按 Enter 键确认变频器面板显示“ Edit Max Fwd Speed50Hz ” 按 Enter 键确认变频器面板显示“ Edit Max Rev Speed-50Hz”按Enter键确认“Edit Min Fwd Speed0.0 Hz”

7、按Enter键确认变频器面板显示“ Edit Min Rev Speed0.0 Hz”按Enter键确认“Limits ”设置完成后，选择" Tests"，按Enter键确认变频器面板显示“Complete these steps in orderDirection TestAuto TuneDone”选择 “direction test ” ,按 Enter 键确认变频器面板显示“ Press START to begin test!Motor will run! ”H '键起动变频器 变频器面板显示Is the direction of rotation for

8、ward?YesNo”如果变频器旋转方向为正向，选择“Yes"，按Enter键确认如果变频器旋转方向为反向，选择“No"，按Enter键确认变频器面板显示“ How would you like to fix motor polarity?Automatic ChangeChange mtr wires ”选择" Automatic Change "，按 Enter 键确认变频器面板显示“ Press STOPStartup will then automatically change rotation as if motor lead were rev

9、ersed. ”按键停止变频器 变频器会再次显示Press START to begin test!Motor will run!键起动变频器“ Is the direction of rotation forward?YesNo”选择“ Yes"，按Enter键确认“ Direction Test ”完成后，选择”Auto Tune ”变频器面板显示“ IMPORTANT ! Use Rotate Tune for best results.Rotate Tune worksbest under no load/low friction condition.Use Static T

10、une if loadcan not be rotated .Press Enter ”按 Enter 键确认变频器面板显示“ Select the tuning mode:Rotate TuneStatic Tune ”选择” Rotate Tune ” , 按 Enter 键确认变频器面板显示“ Press START to begin test.CAUTION:Rotate Tune will cause motor shaft rotation.|-按I 键起动变频器iffl变频器会自动完成整定过程，整定结束后，按键停止变频器，选择“DonS ,按Enter键确认。“Tests”完成后

11、，选择" Ref Ramp Stop "，按Enter键确认变频器面板显示“Edit Direction ModeUnipolar 0”按Enter键确认变频器面板显示“ Please select the speed reference source:Local HIMAnalog InputMore Choices ”选择" Analog Input "，按 Enter 键确认变频器面板显示“ Edit Spd Ref A selSelect Port to useZero SpeedPort 00 PowerFlex 753Port 04 I/O

12、Module 24V”选择” Port 00 PowerFlex 753 ”，按 Enter 键确认变频器面板显示“ Edit Spd Ref A SelSelect parameter To Use按向下方向键翻页，选中”Par 0558 MOP Reference ”，按 Enter 键确认变频器面板显示“ Edit DI MOP IncSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选中” Port 04 I/O Module 24V ”，按 Enter 键确认变频器面板显示“ Edit DI M

13、OP IncPar 0001 Dig In Sts选中” Par 0001 Dig In Sts ”，按 Enter 键确认变频器面板显示“ Edit DI MOP IncSelect Bit To Use”选中” Bit 03 Input 3” , 按 Enter 键确认（这里I/O Module 24V DI 3 接机旁操作箱频率上升按钮，实际选择哪位以现场接线为准）变频器面板显示“ Edit DI MOP DecSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选中” Port 04 I/O Mod

14、ule 24V ”，按 Enter 键确认变频器面板显示“ Edit DI MOP DecSelect Param To UsePar 0001 Dig In Sts ” ,选中” Par 0001 Dig In Sts ”，按 Enter 键确认变频器面板显示“ Edit DI MOP DecSelect Bit To Use”选中” Bit 04 Input 4” , 按 Enter 键确认（这里I/O Module 24V DI 4 接机旁操作箱频率下降按钮，实际选择哪位以现场接线为准）变频器面板显示“ Edit MOP Rate1.000%/S ”按 Enter 键确认变频器面板显示“

15、 Do you want to save MOP speed at stop?NoYes”选择“ No"，按Enter键确认变频器面板显示Do you want to save MOP speed at power down?NoYes”选择“ No"，按Enter键确认变频器面板显示“ Edit Stop Mode ARamp 1”按 Enter 键确认变频器面板显示“ Edit Bus Reg Mode AAdjust Freq 1”按 Enter 键确认变频器面板显示“ Edit Accel Time 110.00 Secs ”暂时用缺省加速时间10 秒钟，按Ente

16、r 键确认变频器面板显示“ Edit Decel Time 110.00 Secs力暂时用缺省减速时间10 秒钟，按Enter 键确认变频器面板显示“ Do you want to perform S-Curve for accel/decal?NoYes”选择”Yes” , 按 Enter 键确认变频器面板显示“ Edit S Curve Accel0.00%”修改为10%，按Enter 键确认变频器面板显示“ Edit S Curve decel0.00%”修改为10%，按Enter 键确认以上设置完成后，选择”I/O ”，按 Enter 键确认变频器面板显示“ Make a select

17、ion ：Start Stop & Dir选择” Start Stop & Dir ”，按 Enter 键确认变频器面板显示“ This section defines Start Stop and Direction digital input functions. Press Enter ”按 Enter 键确认变频器面板显示“ Will a digital input be used as a START source?NoYes”选择“ Yes"，按Enter键确认变频器面板显示“ Is REVERSE required from a digital inpu

18、t?NoYes”选择" NCJ ,按Enter键确认变频器面板显示“ Enter choice for the control method:3 wire2 wire力选择” 2 wire ”，按 Enter 键确认变频器面板显示“ Edit DI RunSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选择” Port 04 I/O Module 24V ”，按 Enter 键确认变频器面板显示“ Edit DI RunSelect Param To UsePar 0001 Dig In St

19、s ” ,选中” Par 0001 Dig In Sts ”，按 Enter 键确认变频器面板显示“ Edit DI RunSelect Bit To Use选中” Bit 01 Input 1,按 Enter 键确认（这里 I/O Module 24V DI 1 接运行命令，实际选择哪位以现场接线为准）变频器面板显示“Edit Digital In CfgRun Edge 0"按Enter键确认设置完" Start Stop & Dir ” 后，直接跳过“ Digital Inputs "，" DigitalOutputs :" An

20、alog Outputs "，选择 “ Done"，按 Enter 键确认。再次选择“ Done"，按Enter键确认。变频器面板显示“ Please make selectionGeneral StartupAppl SpecificExit Startup ”选择" Exit Startup "，按Enter键确认，退出启动向导剩余的工作是完成对I/O Module的设置。04 I/O Module 24V首先选中I/O Module ,按键，然后按键，选择Ports,选择I/O 设置数字量输入，输出和模拟量输出Digital in 选择

21、digital in status bit 1为运行 （ 已经通过设置向导设置好了 ）Digital output 设置RO0® 置：按 PAR# 10,按 EDIT键变频器面板显示“ Edit RO0 SelSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选择” Port 00 PowerFlex 753” , 按 Enter 键确认用向下方将键选中”Par 0935 Drive Status 1” , 按 Enter 键确认选中” Bit 00 Ready ” , 按 Enter 键确认R

22、O1设置:按 PAR# 20,按 EDIT键变频器面板显示“ Edit RO01SelSelect Port To UseDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选择” Port 00 PowerFlex 753” , 按 Enter 键确认用向下方将键选中”Par 0935 Drive Status 1” , 按 Enter 键确认选中” Bit 16 Running ” , 按 Enter 键确认设置模拟量输出信号类型为毫安信号 按 PAR# 70,按 EDIT键变频器面板显示“ Port 07 Host Param 70An

23、lg Out TypeXXXXXXXX0” 0按EDIT键，把最低两位都设为“1"，按Enter键确认AO1设置按 PAR# 85,按 EDIT键变频器面板显示“ Edit Anlg Out 1 SelSelect Port to useDisabledPort 00 PowerFlex 753Port 04 I/O Module 24V”选择 Port 00 PowerFlex 753 ，按 Enter 键确认变频器面板显示“ Edit Anlg Out 1 SelSelect Param to use选择“ Par 0001 Output Frequency ” , 按 Enter 键确认设置模拟量输入信号类型为毫安信号按 PAR# 45,按 EDIT键变频器面板显示“ Port 07 Host Param 45Anlg In TypeXXXXXXXX0” 0按EDIT键，把最低两位都设为“1"，按Enter键确认选中 Port 00 PowerFlex 753,“ Port 00 Dev Param 550Spd Ref B Sel "，按 EDIT 键变频器面板显示“ Edit Spd Re