kissSoft齿轮计算书中文翻译.doc

KISSsoft - Release 10-2008F KISSsoft evaluation评估 File文件 Name名称 : SUBWAY-2-SCChanged by : 2159 on: 26.11.2009 at: 08:33:04 Important hint重要提示: At least one warning has occurred during the calculation计算过程中至少已出现一次警告:1- Notice通知:Gear 齿轮2 :Measuring the Base tangent length is critical,it is better to use measurement over rolls测量公法线长度是很重要的，最好是使用量棒间距!CALCULATION OF A HELICAL GEAR PAIR斜齿轮副计算Drawing or article number图号或件号:Gear齿轮 1: 0.000.0Gear齿轮 2: 0.000.0Calculation-method ISO 6336:2006 Method B 计算方法 ISO6336：2006方法B - GEAR齿轮 1 - GEAR齿轮 2 -Power功率 (kW) P 300.000Speed 速度(1/min) n 3400.0 442.0Torque 扭矩(Nm) T 842.6 6481.4Application factor使用系数 KA 1.25Required service life所需的服务寿命 H 175000.00Gear齿轮 driving主动 (+) / driven被动 (-) + -1. TOOTH GEOMETRY AND MATERIAL齿轮几何参数和材质 (Geometry calculation according ISO 21771按ISO21771进行几何计算) - GEAR 1 - GEAR 2 -Centre distance中心距 (mm) a 362.000Centre distance tolerance中心距公差 ISO 286 Measure js7Normal module (mm)法向模数 mn 6.0000Pressure angle at normal section法向压力角 (? alfn 20.0000Helix angle at reference diameter分度圆螺旋角 (? beta 20.0000Number of teeth齿数 z 13 100Facewidth (mm)齿宽 b 90.00 90.00Helix 旋向 left左 right右Accuracy grade精度等级 Q-ISO1328标准 6 6Inside diameter (mm)内径 di 0.00 0.00Inside diameter of rim (mm)齿圈内径 dbi 0.00 0.00Material材质Gear齿轮 1: (Own input) 17NiCrMo6-4, Case-carburized steel, case-hardened渗碳表面硬化 ISO 6336-5 Figure图 9/10 (MQ), core strength心部硬度 =30HRC Jominy顶端淬火 J=12mm=30HRC Jominy顶端淬火 J=12mm=0.85)按ISO6336对材料进行处理：正火处理（寿命系数ZNT和YNT=0.85）Fatigue str. tooth root tension齿根疲劳强度 (N/mm? sigFlim 500.00 500.00Fatigue str. Hertzian stress赫兹应力疲劳强度 (N/mm? sigHlim 1500.00 1500.00Tensile strength抗拉强度 (N/mm? Rm 1200.00 1200.00Yield point 屈服点(N/mm? Rp 850.00 850.00Youngs modulus弹性模量 (N/mm? E 206000 206000Poissons ratio泊松比 ny 0.300 0.300Average roughness, Ra, tooth flank平均粗糙度，齿面 (祄) RAH 0.60 0.60Mean roughness height, Rz, flank峰谷平均值，齿面 (祄) RZH 4.80 4.80Mean roughness height, Rz, root峰谷平均值，齿根 (祄) RZF 20.00 20.00Tool or reference profile of gear 1齿轮1的刀具参数 :Reference Profile 1.25 / 0.25 / 1.0 JISAddendum factor齿顶高系数 haP* 1.000Dedendum coefficient齿根高系数 hfP* 1.250Tip radius factor刀尖圆弧半径系数 rhoaP* 0.000Root radius factor根圆半径系数 rhofP* 0.250Tip form height coefficient齿廓系数 hFaP* 0.000Protuberance height factor凸角系数 hprP* 0.000Protuberance angle凸角角度 alfprP 0.000Ramp angle alfKP 0.000 not toppingTool or reference profile of gear 2齿轮2的刀具参数:Reference Profile 1.25 / 0.25 / 1.0 JISAddendum factor齿顶高系数 haP* 1.000Dedendum coefficient齿根高系数 hfP* 1.250Tip radius factor刀尖圆弧半径系数 rhoaP* 0.000Root radius factor根圆半径系数 rhofP* 0.250Tip form height coefficient齿廓系数 hFaP* 0.000Protuberance height factor凸角系数 hprP* 0.000Protuberance angle凸角角度 alfprP 0.000Ramp angle alfKP 0.000 not toppingSum of reference profile gears:Dedendum reference profile (module) hfP* 1.250 1.250Tooth root radius Refer. profile (module) rofP* 0.250 0.250Addendum Reference profile (module) haP* 1.000 1.000Protuberance height (module) hprP* 0.000 0.000Protuberance angle (? alfprP 0.000 0.000Buckling root flank height (module) hFaP* 0.000 0.000Buckling root flank angle (? alfKP 0.000 0.000Type of profile modification:修形类型 for high load capacity gearboxe用于承载能力高的齿轮箱Tip relief齿顶修缘 (祄) Ca 21.00 26.00Type of lubrication润滑方式 oil bath lubrication油池润滑Type of oil滑油类型 Oil润滑油: ISO-VG 320Lubricant base润滑剂基油 Mineral-oil base矿物油基Kinem. viscosity oil at 40 癈40时动粘度 (mm?s) nu40 320.00Kinem. viscosity oil at 100 癈100时动粘度 (mm?s) nu100 22.00FZG-Test A/8.3/90 (ISO14653-1) FZG试验 FZGtestA 12Specific density at 15 癈 15时的比重 (kg/dm? roOil 0.900Oil temperature (癈) 油温 TS 70.000ambient temperature (癈)环境温度 TU 20.000 - GEAR齿轮 1 - GEAR 2 -Overall transmission ratio总传动比 itot -7.692Gear ratio齿轮速比 u 7.692Transverse module (mm) 端面模数 mt 6.385Pressure angle at Pitch circle节圆压力角 (? alft 21.173Working transverse pressure angle有效端面压力角 (? alfwt 21.675 alfwt.e/i 21.687 / 21.664Working pressure angle at normal section法向有效压力角 (? alfwn 20.472Helix angle at operating pitch diameter工作节圆直径的螺旋角 (? betaw 20.063Base helix angle 基圆螺旋角(? betab 18.747Reference centre distance分度圆中心距 (mm) ad 360.756Sum of the Addendum modification齿顶高变动和 Summexi 0.2096Profile shift coefficient 齿廓变位系数 x 0.1330 0.0766Tooth thickness齿厚 (Arc圆弧) (module模数) sn* 1.6676 1.6266Modification of tip diam.齿顶圆直径修正 (mm) k -0.014 -0.014Reference diameter分度圆直径 (mm) d 83.006 638.507Base diameter基圆直径 (mm) dB 77.403 595.404Tip diameter齿顶圆直径 (mm) da 96.574 651.398 (mm) da.e/i 96.574 / 96.564 651.398 / 651.388Tip diameter allowances齿顶圆直径误差 (mm) Ada.e/i 0.000 / -0.010 0.000 / -0.010Tip chamfer/ tip rounding齿顶倒角/圆角(mm) hK 0.000 0.000Tip form circle (mm) dFa 96.574 651.398 (mm) dFa.e/i 96.574 / 96.564 651.398 / 651.388Operating pitch diameter工作节径 (mm) dw 83.292 640.708 (mm) dw.e/i 83.299 / 83.285 640.758 / 640.658Root diameter根圆直径 (mm) df 69.602 624.426Generating Profile shift coefficient xE.e/i 0.1170 / 0.1078 0.0366 / 0.0183Manufactured root diameter with xE (mm) df.e/i 69.410 / 69.300 623.946 / 623.726Theoretical tip clearence理论齿顶间隙 (mm) c 1.500 1.500Effective tip clearence有效齿轮顶间隙 (mm) c.e/i 1.884 / 1.712 1.684 / 1.568Active root diameter有效根圆直径 (mm) dNf 77.468 631.238 (mm) dNf.e/i 77.476 / 77.462 631.295 / 631.187Root form diameter渐开线起始点直径(mm) dFf 77.403 627.180 (mm) dFf.e/i 77.403 / 77.403 626.763 / 626.573Reserve (dNf-dFf)/2 储备(mm) cF.e/i 0.037 / 0.030 2.361 / 2.212Addendum齿顶高 (mm) ha 6.784 6.446 (mm) ha.e/i 6.784 / 6.779 6.446 / 6.441Dedendum齿根高 (mm) hf 6.702 7.040 (mm) hf.e/i 6.798 / 6.853 7.281 / 7.390Roll angle at dFa (? dFa处展开角度 xsi_dFa.e/i 42.750 / 42.738 25.426 / 25.424Roll angle to dNa (? dNa处展开角度 xsi_dNa.e/i 42.750 / 42.738 25.426 / 25.424Roll angle to dNf (? dNf处展开角度 xsi_dNf.e/i 2.490 / 2.244 20.192 / 20.160Roll angle at dFf (? dFf处展开角度 xsi_dFf.e/i 0.029 / 0.029 18.839 / 18.780Tooth depth齿深 (mm) H 13.486 13.486Virtual gear no. of teeth当量齿轮齿数 zn 15.428 118.676Normal Tooth thickness at Tip cyl. (mm) san 3.643 4.855齿顶圆法向齿厚 (mm) san.e/i 3.569 / 3.517 4.681 / 4.595Normal Tooth space as Tip cylinder (mm) efn 0.000 4.287齿顶圆法向齿距 (mm) efn.e/i 0.000 / 0.000 4.313 / 4.325Max. sliding speed at tip齿顶处最大滑动速度 (m/s) vga 5.429 5.548Specific sliding at the tip齿顶单位滑动比 zetaa 0.528 0.907Specific sliding at the root齿根单位滑动比 zetaf -9.784 -1.119Sliding factor on tip齿顶处滑动系数 Kga 0.366 0.374Sliding factor on root齿根处滑动系数 Kgf -0.374 -0.366Pitch节距 (mm) pt 20.059Base pitch基圆节径 (mm) pbt 18.705Transverse pitch on contact-path 啮合线上的端面节径(mm) pet 18.705Lead height (mm) pz 716.461 5511.239Axial pitch轴向节径 (mm) px 55.112Length of path of contact啮合线长度 (mm) ga, e/i 27.284 (27.361 / 27.186)Length T1-A, T2-A (mm) T1-A, T2-A长度 T1A, T2A 1.593( 1.515/ 1.682) 132.111(132.111/132.099)Length T1-B (mm) T1-B长度 T1B, T2B 10.171(10.171/10.163) 123.533(123.456/123.618)Length T1-C (mm) T1-C长度 T1C, T2C 15.382(15.373/15.391) 118.322(118.254/118.390)Length T1-D (mm) T1-D长度 T1D, T2D 20.298(20.221/20.387) 113.406(113.406/113.394)Length T1-E (mm) T1-E长度 T1E, T2E 28.876(28.876/28.868) 104.828(104.750/104.913)Length T1-T2 (mm) T1-T2长度 T1T2 133.704 (133.627 / 133.781)Diameter of single contact point B (mm)单啮合线B的直径 d-B 80.031(80.031/80.027) 644.630(644.571/644.695)Diameter of single contact point D (mm) 单啮合线D的直径 d-D 87.402(87.331/87.485) 637.142(637.142/637.133)Addendum contact ratio齿顶高接触比 eps 0.721( 0.722/ 0.721) 0.737( 0.741/ 0.733)Minimal length of contact line啮合线最小长度 (mm) Lmin 127.068Transverse contact ratio端面接触比 eps_a 1.459Transverse contact ratio, effective有效端面接触比 eps_a.e/m/i 1.463 / 1.458 / 1.453Overlap ratio重叠比 eps_b 1.633Total contact ratio总接触比 eps_g 3.092Total contact ratio, effective有效总接触比 eps_g.e/m/i 3.096 / 3.091 / 3.0862. FACTORS OF GENERAL INFLUENCE通用影响系数 - GEAR 1 - GEAR 2 -Nominal circum. force at pitch circle (N)节圆的公称圆周力 Ft 20301.8Axial force轴向力 (N) Fa 7389.3Radial force径向力 (N) Fr 7863.5Normal force法向力 (N) Fnorm 22991.3Tangent.load at p.c.d.per mm (N/mm) (N/mm)节圆直径上每mm的切向载荷 w 225.58Only for information: Forces at the pitch-circle :仅供参考：节圆力Nominal circumferential force法向圆周力 (N)Ftw 20232.1Axial force 轴向力 (N) Faw 7389.3Radial force径向力 (N) Frw 8041.2Circumferential speed pitch d. (m/sec) v 14.78节圆直径处的圆周速度Running in value y.a (祄) ya 0.6Correction coefficient修正系数 CM 0.800Gear body coefficient CR 1.000Reference profile coefficient CBS 0.975Material coefficient材料系数 E/Est 1.000Singular tooth stiffness (N/mm/祄) c 12.762Meshing spring stiffness (N/mm/祄)啮合弹性刚度 cgalf 17.151Meshing spring stiffness (N/mm/祄) 啮合弹性刚度 cgbet 14.579Reduced mass (kg/mm)质量减少 mRed 0.024Resonance speed (min-1) 共振转速 nE1 19616Nominal speed (-)公称速度 N 0.173 Subcritical range亚临界范围Bearing distance l of pinion shaft (mm)齿轮轴轴承距 l 180.000Distances of pinion shaft (mm)齿轮轴间距 s 18.000Outside diameter of the pinion shaft (mm)齿轮轴外径 dsh 75.000load according ISO 6336/1 Diagram 16 - 4 0:a), 1:b), 2:c), 3:d), 4:e) ISO6336/1图16的载荷Coefficient K following ISO 6336/1 Diagram 13 按ISO6336/图13系数K K -1.00Without support effect无支撑效应Tooth trace deviation (active) (祄) Fby 6.69 from deformation of shaft轴变形引起的齿轮轨迹偏差(祄)（工作） fsh*B1 1.22 Tooth curve: width-crowned Cbeta = 0.5*(fma+fsh) Position of Contact pattern: Favorable from production tolerances (祄) 接触斑点位置：对生产公差有利 fma*B2 9.22 Tooth trace deviation, theoretical (祄) Fbx 7.88 Running in value y.b (祄) 齿轮轨迹偏差，理论 yb 1.18Dynamic coefficient动载系数 KV 1.048Face coefficient齿面系数 - flank齿面 KHb 1.165 - Tooth root齿根 KFb 1.139 - Scuffing胶合 KBb 1.165Transverse coefficient横向系数 flank齿面 KHa 1.061 - Tooth root齿根 KFa 1.061 - Scuffing胶合 KBa 1.061Helix angle coefficient scuffing螺旋角系数，胶合 Kbg 1.289No of load changes (in mio.)载荷变化次数 NL 35700.000 4641.0003. TOOTH ROOT STRENGTH齿根强度 - GEAR齿轮 1 - GEAR齿轮 2 -Calculation of Tooth form coefficients according method: B 齿形系数计算按方法B(Calculate tooth shape coefficient YF with addendum