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BSEN
13892-4:2002
BRITISHSTANDARD
Methodsoftestforscreedmaterials
Part4:Determinationofwearresistance-BCA
TheEuropeanStandardEN13892-4:2002hasthestatusofaBritishStandard
ICS91.100.10
NOCOPYINGWITHOUTBSIPERMISSIONEXCEPTASPERMITTEDBYCOPYRIGHTLAW
BSEN13892-4:2002
Nationalforeword
ThisBritishStandardistheofficialEnglishlanguageversionofEN13892-4:2002.
TheUKparticipationinitspreparationwasentrustedbyTechnicalCommittee
B/544,Plastering,rendering,drylining,screedsandinsitufloorings,toSubcommitteeB/544/6,Screedsandinsitufloorings,whichhasthe
responsibilityto:
aidenquirerstounderstandthetext;
presenttotheresponsibleinternational/Europeancommitteeany
enquiriesontheinterpretation,orproposalsforchange,andkeeptheUKinterestsinformed;
monitorrelatedinternationalandEuropeandevelopmentsandpromulgatethemintheUK.
Alistoforganizationsrepresentedonthissubcommitteecanbeobtainedonrequesttoitssecretary.
Cross-references
TheBritishStandardswhichimplementinternationalorEuropean
publicationsreferredtointhisdocumentmaybefoundintheBSICatalogueunderthesectionentitled“InternationalStandardsCorrespondenceIndex”,orbyusingthe“Search”facilityoftheBSIElectronicCatalogueorofBritish
StandardsOnline.
Thispublicationdoesnotpurporttoincludeallthenecessaryprovisionsofacontract.Usersareresponsibleforitscorrectapplication.
CompliancewithaBritishStandarddoesnotofitselfconferimmunityfromlegalobligations.
ThisBritishStandard,havingbeenpreparedunderthe
directionoftheBuildingand
CivilEngineeringSectorPolicy
Summaryofpages
Thisdocumentcomprisesafrontcover,aninsidefrontcover,theENtitlepage,pages2to9andabackcover.
andStrategyCommittee,waspublishedundertheauthority
TheBSIcopyrightdatedisplayedinthisdocumentindicateswhenthe
oftheStandardsPolicyand
documentwaslastissued.
StrategyCommitteeon
28November2002
OBSI28November2002
ISBN0580408760
Amendmentsissuedsincepublication
Amd.No.
Date
Comments
EUROPEANSTANDARDNORMEEUROPÉENNEEUROPÄISCHENORM
EN13892-4
November2002
ICS91.100.10
Englishversion
Methodsoftestforscreedmaterials-Part4:Determinationofwearresistance-BCA
Méthodesd'essaisdesmatériauxpourchapes-Partie4:Déterminationdelarésistanceàl'usureBCA
PrüfverfahrenfürEstrichmortel-Teil4:BestimmungdesVerschleißwiderstandsnachBCA
ThisEuropeanStandardwasapprovedbyCENon9October2002.
CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEuropeanStandardthestatusofanationalstandardwithoutanyalteration.Up-to-dateistsandbibliographicalreferencesconcerningsuchnationalstandardsmaybeobtainedonapplicationtotheManagementCentreortoanyCENmember.
ThisEuropeanStandardexistsinthreeoficialversions(English,French,German).AversioninanyotherlanguagemadebytranslationundertheresponsibityofaCENmemberintoitsownlanguageandnotfiedtotheManagementCentrehasthesamestatusastheoficialversions.
CENmembersarethenationalstandardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Greece,Iceland,Ireland,taly,Luxembourg,Malta,Netherlands,Norway,Portugal,Spain,Sweden,SwitzerlandandUnitedKingdom.
EUROPEANCOMMITTEEFORSTANDARDIZATIONCOMITÉEUROPÉENDENORMALISATIONEUROPAISCHESKOMITEEFURNORMUNG
ManagementCentre:ruedeStassart,36B-1050Brussels
◎2002CENAllrightsofexploitationinanyformandbyanymeansreservedworldwideforCENnationalMembers.
Ref.No.EN13892-4:2002E
2
EN13892-4:2002(E)
Contents
page
Foreword
3
1Scope
4
2Normativereferences
4
3Principle
4
4Symbols
4
5Apparatus
4
5 kainbgrila45
5.3Depthgauge
5
6Preparationofspecimens
6
77.1DPeropege 66
7.3Testoperation
6
7.2Setingup
6
8Testreport
7
3
EN13892-4:2002(E)
Foreword
Thisdocument(EN13892-4:2002)hasbeenpreparedbyTechnicalCommitteeCEN/TC303,"Floorscreedsandin-situflooringsinbuildings",thesecretariatofwhichisheldbyDIN.
ItwaspreparedbyWorkingGroup2“Screedmaterialsandfloorscreeds-Testmethods”takingintoaccounttheproposalssubmittedbyWorkingGroup1“Screedmaterialsandfloorscreeds-Definitions,propertiesandrequirements”
ThisEuropeanStandardshallbegiventhestatusofanationalstandard,eitherbypublicationofanidenticaltextorbyendorsement,atthelatestbyMay2003,andconflictingnationalstandardsshallbewithdrawnatthelatestbyMay2003.
AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsofthefollowingcountriesareboundtoimplementthisEuropeanStandard:Austria,Belgium,CzechRepublic,Denmark,Finland,
France,Germany,Greece,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,Spain,Sweden,SwitzerlandandtheUnitedKingdom.
4
EN13892-4:2002(E)
1Scope
oThisEuropeanStandardspecifiesamethodfordeterminingthewearresistanceoftestspecimensmadefromcementitious-orsyntheticresinscreedmaterialoroptionallyforotherscreedmaterials.Themethodisalsosuitableforfloorscreeds.
2Normativereferences
ThisEuropeanStandardincorporatesbydatedorundatedreference,provisionsfromotherpublications.Thesenormativereferencesarecitedattheappropriateplacesinthetextandthepublicationsarelistedhereafter.Fordatedreferences,subsequentamendmentstoorrevisionsofanyofthesepublicationsapplytothisEuropeanStandardonlywhenincorporatedinitbyamendmentorrevision.Forundatedreferencesthelatesteditionofthepublicationreferredtoapplies(includingamendments).
EN13813,Screedmaterialandfloorscreeds-Screedmaterial-Propertiesandrequirements
EN13892-1,TestMethodsforscreedmaterials-Part1:Sampling,makingandcuringspecimensfortest.
3Principle
Thewearresistance-BCAofthescreedsurfaceisassessedbymeasuringthemeandepthofwearcausedbyamachinewiththreehardenedsteelwheelsrotatingoveraringshapedareaforafixednumberofrevolutionsunderastandardload.Themeandepthofwearwithintheringpatternisusedtoindicatethewearresistanceofthescreedsurfaceatthetestlocation.
4Symbols
ARisthewearresistance-BCA,whichisthemeandepthofwearinm.
d₀isthemeandepthofthemeasurementsmadeatalleightmeasuringpointspriortotestinginm.
dwisthemeandepthofthemeasurementsmadeatalleightmeasuringpointsaftercompletion
ofthetestinm.
5Apparatus
5.1BCAabrasiontestmachine
Thetestmachinehasthefollowingfeatures,seeFigure1.
a)Anabrasionheadconsistingofthreethroughhardenedsteelwheelsasdescribedine),tangentiallymountedontoacircularsteelplateatequalradialintervalssothewheelscanfreelyrotateinacircularpathwithanominalmeandiameterof(225±1)mm.Thewheelsarenotfreetorotateabouttheirverticalaxes.
b)Anabrasionheadisconnectedbyashafttoanelectricmotorandgearboxcapableofrotatingtheabrasionheadatamanufacturer'sratedspeedof(180±15)min¹for(2850±10)revolutions.
5
EN13892-4:2002(E)
Variationsinthemotorparameters,phaseandsupplyvoltagemaycausemarginalvariationsinrotationalspeedduringoperation.Thetestdurationof(2850±10)revolutionsoftheabrasionheadapproximatesto15min.
c)Acircularsteelplate,towhichadditionalweightsarefixedsothatthetotalloaddistributedtothewheelsis(65,00,5)kg.Theplateisconnectedtothemotorbyashaftthatallowsittomovevertically
d)Asteelframeonwhichthemotorandabrasionheadaremounted.Theframehas4feetbearingontothefloorsurface.Theframeisrestrainedfromlateralmovementduringthetestbytwosteelpinsinsertedthroughtwonominal10mmdiameterholesdrilledinthefloorcoincidentwithlocatingholesinthefeetoftheframeatthebaseofdiagonallyoppositelegs.
e)Steelwheelstothefollowingspecification:
Diameter76,00mmmaximum
Width20,0mmto20,1mm
withchamfersof0,2mmto0,3mm.
Vickershardness≥735HV(throughoutatleasttheouter1,5mmofthe
radius)
Thiscanbeachievedbymanufacturingthewheelsfromtoolsteel,withthefollowingheattreatment:
Pre-heat750°Cto800°C
Hardeninairoroil980°Cto1030°C
Doubletemperfrom500°Cto520°C
andgrindingtotheexactspecification.Othermethodsofhardeningmaybeusedaslongasthespecifiedhardnessofthewearingsurfaceisobtained:Thewheelsshallhaveaminimumdiameterof73,0mmatanypointacrossthewheeltread.Wheelsshallbereplacedincompletesets.
5.2Markingouttemplate
Acirculartemplate(seeFigure1)isusedtomarkoutthepositionofthedepthgaugefeetandtheholestobedilledforlocatingtheframe.Theserestrainingpinholesare456mmapartandequidistantfromthecentreofthewheeltrack.Theholesinthetemplatearepositionedatanequalradialspacingof45°sothatwhenthedepthgaugeisplacedonthefloor,withitsfeetonthemarks,thegaugesliderrestsonthecentrelineofthewheeltrack.
5.3Depthgauge
Thegaugeusedtomeasurethedepthofwearshallbecapableofbeingreadtothenearest10μm.Thedistancebetweenthefeetofthegaugeshallenableittostraddlethewheeltrackofthetestmachine.Theendoftheslidercontactingthefloorshallberounded.
Asteelshimof1,50mmto2,00mmthicknessisusedtosettheinitialpositionofthegaugesliderfromwhichsubsequentreadingsaretaken.Alternatively,asetofstandardfeelergaugesmaybeused.Thedepthgaugemaythenbeaccuratelyresetifnecessaryduringthecourseofthetestingandcheckedagainattheendoftestingintheeventofbatterypowerfailure,etc.
6
EN13892-4:2002(E)
6Preparationofspecimens
ThewearresistanceBCAshallbemeasuredon3specimensmadeinaccordancewithEN13892-1.
Squareslabswithaminimumedgelengthof500mmandaminimumthicknessof50mmshallbeusedasspecimens
WherethescreedmaterialisnotdesignedtobeappliedatthisthicknessitshouldbeappliedontoaconcretesubstrateaccordingtoEN13892-1.
Thecontactfaceandtheoppositefaceofthespecimenshallbeparallelandflat.
Itshallbeensuredthatthetestspecimenissurfacedryandfreeofcontaminants.Anydust,dirtordebrisshallberemovedwithabrushorbyvacuuming.
7Procedure
7.1Depthgauge
Thedepthgaugeshallbeplacedonasuitableflatsurface:themarkingouttemplatecanbeused.Thepositionsofthethreefeetofthegaugeshallbemarkedsothatitcanberepositionedforlaterreadings.Insertthe1,50mm-2,00mmsteelshimundertheendoftheslider,ensuringthattheshimisincontactwiththesurfaceandthattheendofthesliderisincontactwiththeshim.Thereadingofthegaugeshallbesettozero.Thisenablesdepthreadingstoberecordedaspositivevalues.Theshimshallberemovedanditshallbecheckedthatthegaugereadstheshimthicknesscorrectlywhentheendofthesliderisincontactwiththeflatsurface.Alternatively,ifaspecialjigissuppliedwiththegauge,themanufacturer'sinstructionsshallbefollowed.
7.2Settingup
Themarkingouttemplateshallbeplacedinpositiononthescreedsurfaceandmarkthelocationsofthegaugefeetthroughthe24holesusingamarkerpen.Thelocationsofthetworestrainingpinsshallbemarkedthroughtheholesonthebarofthetemplate.Thetemplateshallberemoved,thetestreferencenumbershallbewrittenonthespecimenatthecentreofthetestareaandthenumberofthegaugepositions1to8shallbemarkedonthespecimen.Themarksandnumbersshallbecapableofbeingclearlyseenbeforeandafterthetestiscarriedout.
Thedepthgaugeshallbeplacedaccuratelyateachofthe8measuringpositionsonthespecimenandtheinitialreadingsshallberecordedtothenearest10m.
Twonominal10mmdiameterrestraining-pinholesshallbedilledatthemarkedpositions.Thedebrisanddustshallberemovedwithabrushorbyvacuuming.
Thetestmachineshallbeassembledatthetestlocationandtherestrainingpinsshallbeinsertedthroughthefeetintotheholesinthetestspecimen.Itshallbecheckedthattheabrasionheadisfreetorotate.
Thetestspecimenwiththemachineattachedmay,ifrequired,beplacedontoabedofsandorotherconformablematerialsuchthatitisfullysupportedandcannotmovelaterally.
7.3Testoperation
Thetestshallb
7
EN13892-4:2002(E)
Therestrainingpinsshallberemovedandthetestmachineshallbemovedawayfromthetestposition.Anydustordebriscreatedbythetestshallberemovedbybrushingorvacuuming.
Thedepthgaugeshallbeplacedaccuratelyateachofthe8measuringpositionsonthespecimenandthereadingsshallberecordedtothenearest10m.
Themeandepthofwearshallbecalculated,e.g.thewearresistanceBCA,usingfollowingequation:
AR=dw-d
Theresultshallbeexpressedtothenearest10m.
Somescreedsurfacesmaybesubjecttolittleornowearfromthetest.Inthosecircumstancesthedepthreadings
maybeofthesameorderastheaccuracyofthedepthgauge(10m)andasslighterrorsmayoccurin
repositioningthedepthgauge,valueslowerthanthezeroreadingmaysometimesoccur.Wherethisoccursthedepthofwearshouldberecordedaszeroandnotasanegativevalue.
Aphotographofthewearpatternverticallyfromabovemaybetakentoprovideinformationontheabradedsurface.
8Testreport
Thetestreportshallincludethefollowinginformation:
a)number,titleanddateofissueofthisEuropeanStandard;
b)nameandaddressofthelaboratorycarryingoutthetestsandnameandaddressofthelaboratorypreparingthesamples(ifdifferent);
c)identificationnumberofthetestreport;
d)nameandaddressofthemanufacturerorsupplieroftheproduct;e)nameandidentificationmarksorbatchnumberoftheproduct;
f)dateofsupplyoftheproduct;
g)methodofsampling(byreferencetoEN13892-1)andbywhichorganisation;h)place,dateandtimeofsampling;
i)identificationofthescreedsamples,includingtype,originanddesignationofthescreedmaterialbyreferencetotherelevantproductstandardEN13813;
j)preparation(mixing,casting,preparationofthesubstrate,useofthebondingagent,ifappropriate)andstorage(curing)conditionsbyreferencetoEN13892-1;
k)dateandtimeofpreparingspecimensfortest(i.e.dateandtimeofanymixing,casting,mouldingordemouldingprocedure,ifappropriate);
l)ageofscreedmaterialwhentested;m)testmet
8
EN13892-4:2002(E)
n)dateoftestandtheidentificationnumberoftheapparatusordetailsofthetestequipmentused,includingthemake,typeandcapacityandthecalibrationsdetails;
o)testresultsstatedtothenearest10μm;p)remarks;
q)dateoftestreportandsignature.
NOTEAphotographofthewearpatternofeachtestmayaccompanythetestreport
9
EN13892-4:2002(E)
Dimensionsinmillimetres
Key
a)Abrasiontestmachineb)Wheelarrangement
c)markingouttemplate
1)24holesspacedtosuittripodlegsofthedepthmeasuringdevice2)2holeswithadiameterof10mmspacedtosuitlegsofframe
Figure1-BCAabrasiontestmachine,wheelarrangementandmarkingouttemplate
BSEN
13892-4:2002
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