CLP项目验收经济效益核算表(模板)-28487

附表一生产周期对比表,,,,,,,,,,,,,

项目,装配,机械操作,冲钉,铆合,延时,漏电,瞬时,抽检,移印,耐压,包装,合计,同比缩短

改善前,24H,,,,,24H,,,,,,48H,95.83%

改善后,2H,,,,,,,,,,,2H,

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附表二人均产能对比表,,,,,,,,,,,,,

项目,"日均产量

(极)",,"日均作业时间

(小时)",,"单位小时产能

(极)",,,生产人数,,"人均小时产能

(极/小时/人)",,,同比提升

,,,,,,,,,,,,,,

改善前,11000,,10.00,,1100,,,72.0,,15.28,,,24.96%

改善后,12600,,10.00,,1260,,,66,,19.09,,,

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附表三在制品库存对比表,,,,,,,,,,,,,

项目,类别,装配,机械操作,冲钉铆合,校验,移印,耐压,包装,合计在制品,,库存金额,,同比减少

改善前,周转在制品,0,0,0,7730,10950,0,2400,24625,,33.00万元,,86.85%

,制程在制品,800,1600,70,800,50,0,225,,,,,

改善后,周转在制品,0,0,0,0,0,0,2400,3239,,4.34万元,,

,制程在制品,160,0,70,288,48,48,225,,,,,

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附表四场地利用率对比表,,,,,,,,,,,,,

项目,场地类型,,,区域,,,,占地面积,小计,合计,场地利用率,,同比提升

改善前,增值流程和Ⅰ型浪费所占面积,,,装配-延时线体,,,,154.80,205.95,298.89,68.90%,,20.44%

,,,,移印-包装线体,,,,51.15,,,,,

,Ⅱ型浪费所占面积,,,延时周转区,,,,6.45,92.94,,,,

,,,,延时待检区,,,,6.98,,,,,

,,,,延时返工区,,,,18.60,,,,,

,,,,已校待印区,,,,21.39,,,,,

,,,,半成品周转区,,,,14.42,,,,,

,,,,成品周转区,,,,25.11,,,,,

改善后,增值流程和Ⅰ型浪费所占面积,,,装配-包装,,,,223.60,223.60,237.79,94.03%,,

,Ⅱ型浪费所占面积,,,成品周转区,,,,14.19,14.19,,,,

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附表五能源使用（设备使用台数对比表）,,,,,,,,,,,,,

项目,工序,装配,冲钉铆合,喷码,漏电校验,延时,延时传送带,瞬时,移印,耐压,包装,汇总,增加(kw)

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改善前,设备数,1,1,1,3,4,0,2,3,1,1,17,5.20

,功率（KW）,0,0.5,0.2,1.2,10,0,6,0.2,0.5,0.5,19.10,

改善后,设备数,1,1,1,3,4,1,1,3,1,1,17,

,功率（KW）,0.75,0.5,0.2,1.2,10,0.25,10,0.2,0.7,0.5,24.30,

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附表六精益效益分析表,,,,,,,,,,,,,

项目,工序,,类型,,减少人数,,,福利(元）,,"月工资

（元）","奖金

（元）",,"合计

（万元）"

"人

力

节

约

",线体,,产能提升,,16.5,,,13448.00,,/,0,0,22.15

,铆合,,作业变化,,1,,,,,4267,0,0,4.69

,瞬时,,作业变化,,2,,,,,4351,0,0,9.57

,移印,,作业变化,,3,,,,,4687,0,0,15.47

,耐压,,作业变化,,0.5,,,,,3000,5000,0,2.15

,搬运,,作业取消,,0.5,,,,,3600,5000,,2.48

,小计,,/,,,,,,,,,,56.52

"其

他",在制品金额,,资金减少,,,(33-4.34)×3.25%=0.93万元,,,,,,,0.93

,场地占用,,资金减少,,,61.1㎡×9.2元/㎡×12=0.67万元,,,,,,,0.67

,周转箱使用,,资金减少,,,427个×19元/个=0.81万元,,,,,,,0.81

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,小计,,/,,,,,,,,,,2.42

合计,/,,,,,,,,,,,,58.93

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表七项目投入明细,,,,,,,,,,,,,

序号,工序,,投入明细,,,"金额

(万元)",数量,小计(万元),,"使用年限

(年)",,残值率,"年折旧

金额(万元)"

1,装配-包装,,装配传送带,,,2.067,1,2.07,,10,,5%,0.17

,,,自动铆合机,,,9.28,1,9.28,,10,,5%,0.75

,,,机械操作方桌,,,0.08,2,0.16,,10,,5%,0.01

,,,喷码机,,,4.98,1,4.98,,10,,5%,0.40

,,,喷码单元（房子）,,,1.66,1,1.66,,10,,5%,0.13

,,,延时传送带链板,,,0.7318,1,0.73,,10,,5%,0.06

,,,自动瞬时,,,24.8,1,24.80,,5,,5%,4.03

,,,自动移印单元,,,18.76,1,18.76,,5,,5%,3.05

,,,自动耐压,,,8.68,1,8.68,,5,,5%,1.41

,,,包装线（精益棒）,,,2.945,1,2.95,,10,,5%,0.24

,小计,,,,,/,11,74.06,,/,,,10.26

2,自动化设备维护员1名,,自动化导入,,,5787×11=6.37,,,,,,,6.37

3,能源使用,,电费增加,,,5.2×10×300×0.95=1.48万元,,,,,,,1.48

总投入,,,,,,,,,,,,,18.10

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表八产品直通率,,,,,,,,,,,,,

项目,月份,"装配

合格率","铆合

合格率","瞬时

合格率",延时抽检合格率,漏电校验合格率,"移印

合格率","耐压

合格率","包装

合格率",直通率,合计,,提升

改善前,1月,99.90%,99.71%,99.53%,98.35%,99.86%,97.18%,100.00%,99.97%,94.61%,95.01%,,0.66%

,2月,99.91%,99.64%,99.56%,97.94%,99.85%,98.45%,100.00%,99.98%,95.41%