Bose PCA-plastic-PROCESS AUDIT CHECKLIST-塑胶过程审计清单（中英文版）

PROCESSCONTROLAUDITCHECKLIST,,,,,

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,RATINGSCALE:,,,Score=(PointsEarned/PointsPossible)*100=,0

,Ratingof0>Noobservableevidence,,,,

,"Ratingof1>Someevidence,butinadequate",,,,

,"Ratingof2>System,documentation,orexecutionneedsimprovement.",,,PointsEarned,0

,Ratingof3>Systemisincontrolwithgooddocumentationandexecution.,,,PointsPossible,0

,,,,,,

Plastics,AUDITPOINT,EVIDENCEREQUIRED,LOOKFOR,REMARK,SCORE

OPERATION,,,,,

"RawMaterialControl原材料控制

","Doestheresinrequiredrying?树脂需要干燥吗？

","ProcessFlow工艺流程

","Dryingequipment,DewPointmeterandreadout干燥设备、露点计和读数",,

,"Areyouapplyingfirstinfirstout?你是先入先出申请吗？

","ProcessFlow工艺流程

","Inventorylog库存日志

",,

,"IsthematerialinMRBareagetreviewed?MRB地区的材料得到审查了吗？

","MRBlistMRB清单

","Reviewandresolveproblem审查并解决问题

","NomaterialstayinMRBformorethan100days没有材料在MRB停留超过100天

",

,"AreyouRoHScomplied?Reach?你符合RoHS标准吗？达到？

",RoHSregulationROHS规则,"RoHSboardRoHS委员会

",,

,"Isthemixing/storageareaclean?混合/储存区域是否干净？

","5Sandcleannessofmixing/storagearea5S和混合/储存区的清洁

","Cleannessinthemixing/storagearea混合/储存区域的清洁度

",,

,"Canmolderresolveproblemwiththeirresinsupplier?模塑商能解决树脂供应商的问题吗？

","Logbooktotrackdownallactivities记录所有活动的日志

","Abletocloseoutproblemin3months能够在3个月内解决问题

",,

"QualityControl质量管理

","DoesthesupplierhaveaCMM?供应商有坐标测量机吗？

","Observation观察

","Useofset-upfixtures.使用安装夹具。

","Required需要

",

,TS16949?ISO9002?,ISO=1;TS=3,"Certification证书

","ISOisminimum,TSrequiredISO是最小值，TS是必需的

",

,"Arethereanycustomercomplaintsagainstthisdepartmentandaretheybeingaddressedeffectivelyandinatimelymanner?是否有客户对该部门的投诉，这些投诉是否得到及时有效的解决？

","Customercomplaintsystemorregister客户投诉系统或登记簿

","Openissuesforextendedperiods,长期未解决的问题，

",,

,DoyouusePFMEA/FMEA?,"FilledoutPFMEA填写的PFMEA

",PFMEA,,

,"Dotheyperforminternalaudit?他们执行内部审计吗？

","Internalauditbook内部审计书

","Closureofanyfindings,auditnotice任何发现的终结，审计通知

",,

,"Doyouhavesupplierassessment?你有供应商评估吗？

","Supplierimprovement供应商改进

","Reportcardsystem成绩单系统

",,

"Process过程

","Istheprocessrigid?流程是否僵化？

","Formthatusedforprocessdeviation用于流程偏差的表格

","Foremen'scommunicationbook工头通信手册

","Required需要

",

,"Isthereamoldsettingprocedure?有模具安装程序吗？

","Moldsettingprocedure模具安装程序

","Clampslocation夹具位置

",,

,"Dotheyhaverealnumbersforthemeltandmoldtemperatures?他们有熔体和模具温度的真实数字吗？

","Methodofthemeltandmoldtemperaturetaken熔体和模具温度采取的方法

","Realmoldandmelttemperaturesontheirprocesssheet工艺表上的真实模具和熔体温度

",,

,"Istheprocessrepeatable?该过程是可重复的吗？

","Machinetohaveelectronicdisplayforrunningcondition机器具有运行状态的电子显示器

","Last50shotsofprocessingparameter加工参数的最后50个镜头

",,

"MachineMaintenance机器保养

","IsthereamachineP.M.procedure?是否有机器预防性维护程序？

","AmachineP.M.schedulepublished发布了机器下午时间表

","Daily,weekly,monthlyP.M.workprocedure每日、每周、每月下午工作程序

","RequiredtohavedifferentlevelofP.M.要求有不同的项目管理水平

",

,"Istherearecordtosupportthisactivity?这个活动有记录支持吗？

","Paperforelectronicfilesforthelasttwoyears近两年电子文件用纸

","Recordstoproofthework证明工作的记录

",,

,"Isscrewpulledonaregularlybasis?螺钉是否定期拔出？

","Screwpullingprocedure拔螺钉程序

","Onceayear一年一次

",,

,"Istherearecordforthisactivity?这个活动有记录吗？

","Recordonfile存档记录

","Recordstoproofthework证明工作的记录

",,

,"Isthereamachinecalibrationprogram?有机器校准程序吗？

","Acalibrationschedulepublishedformoldingmachine为成型机发布的校准计划

","Annualpressureandtemperaturecalibration年度压力和温度校准

",,

,"Istherearecordforthisactivity?这个活动有记录吗？

","Paperforelectronicfilesforthelasttwoyears近两年电子文件用纸

","Recordstoproofthework证明工作的记录

",,

"Equipment装备

","Aremoldingmachinesunder10yearsofservice?成型机是否使用了10年？

","Machinereplacementprogram机器更换计划

","Equipmentlistwithmanufacturingdateonit带有制造日期的设备清单

",,

,"Aretherelessthan3differentmakesofmoldingmachines?是否有少于3种不同品牌的成型机？

","Machinereplacementprogram机器更换计划

","Equipmentlistwithmanufacturingdateonit带有制造日期的设备清单

",,

"HouseKeeping家务管理

","Isoverheadcraneinplace?桥式起重机就位了吗？

","Moldingarea成型区域

","Craneinplace起重机就位

","Requiredformoldchange需要更换模具

",

,"Isshopfloorclean?车间地面干净吗？

","Moldingarea成型区域

","Grease,oilandresinbythemoldingmachine油脂、油和树脂通过成型机

",,

,"Isthereaspecialdevicetopreventcontamination?有防止污染的特殊装置吗？

","Moldingarea成型区域

","Enclosedwaterloopandcentralizedfiltrationsystem封闭式水循环和集中过滤系统

",,

"Automation自动化

","Isthereanyrobot?有机器人吗？

","Moldingfloor模塑地板

","Percentageofmachinetorobotration机器与机器人的比例

",,

,"Howisrobotused?机器人是如何使用的？

","Moldingfloor模塑地板

","Separation,cycleconsistency分离、循环一致性

",,

"QuickMoldChange快速换模

","Aremoldchangeorganized?模具更换有组织吗？

","Moldingarea成型区域

","Colorcode,toolinplace,pretestsomeequipment颜色代码，工具到位，预先测试一些设备

",,

,"Dotheyhaveplantocutdownthemoldchangetime?他们有计划减少换模时间吗？

","Moldingarea成型区域

","Establishedformortabletodemonstratethemoldchangetime建立表格或表格来证明模具更换时间

",,

"MoldSafetyProtection模具安全保护

","Isthereamoldsafetycheckprocedure?是否有模具安全检查程序？

","Qualitymanualoroperationmanual质量手册或操作手册

","Awrittenstepbystepmanual书面的逐步操作手册

","Required需要

",

,"Ismoldsafetycheckperformeddaily?模具安全检查是否每天进行？

","Qualitymanualoroperationmanual质量手册或操作手册

","Qualitymanualoroperationmanual质量手册或操作手册

",,

,"Dotheykeeptherecords?他们保留记录吗？

","Paperforelectronicfilesforthelasttwoyears近两年电子文件用纸

",RecordstoprooftheworkRecordstoproofthework,,

COMMENTS,,,,,

TOOLING,,,,,

"MoldApprovalProcedure模具批准程序

","Isthereastepbystepmoldapprovalprocedure?是否有一步一步的模具审批程序？

","Qualitymanualoroperationmanual质量手册或操作手册

","Aprogramfolderwhichhasallinformationindetails包含所有详细信息的程序文件夹

",,

,"Isthereamolddesignguideline5pagesormore?有没有5页以上的模具设计指导线？

","5pagesormore;drawing,cooling,moldbase,steel5页或以上；拉伸，冷却，模架，钢

","Newmolddesignguideline新的模具设计指南

",,

,"Doeseveryprogramhaveitsownfolder?每个程序都有自己的文件夹吗？

","Foldersforallprogram;Fileroom所有程序的文件夹；档案室

","Aprogramfolderwhichhasallinformationindetails包含所有详细信息的程序文件夹

",,

,"Isthereatransfermoldprocedure?有转移模具程序吗？

","Qualitymanualoroperationmanual质量手册或操作手册

","Anexampleoffilledoutform填写表格的示例

",,

,"Whatisyournewproductintroductionprocess?你的新产品介绍流程是怎样的？

","Detailedintroductionprocess详细介绍过程

","Anexampleoffilledoutform填写表格的示例

",,

,"DoyoupracticeDFM?你实践DFM吗？

","Moldsplitordraftangle,thinsteel薄钢模具分离或拔模斜度

","ExampleofDFM

DFM示例

",,

"MoldMaintenance模具维护

","IsthereamoldP.M.program?有模具预防性维护程序吗？

","Qualitymanualoroperationmanual质量手册或操作手册

","AsktoseeascheduleformoldP.M.program要求查看模具预防性维护计划的时间表

","Needtohaveatoolroom需要有一个工具室

",

,"Areallprocessesdefined?所有流程都定义了吗？

","Qualitymanualoroperationmanual质量手册或操作手册

","Astepbystepprocedure一步一步的程序

",,

,"DotheykeeptoolP.M.records?他们保存工具预防性维护记录吗？

","Toolroom工具库

","Recordstoproofthework证明工作的记录

",,

,"Iscompletemoldtear-downschedulingsufficient?完整的模具拆卸计划是否足够？

","Toolroom工具库

","Lookingforlessthan3weeksofrunningtime寻找不到3周的运行时间

",,

"MoldStorage模具储存

","Isthereamoldstoragearea?有模具存放区吗？

","Toolroomortoolracks工具室或工具架

","Verifiedthestoragelocationofagivenmold验证给定模具的存储位置

",,

,"Isthereataggingsystem?有标签系统吗？

","Toolroomortoolracks工具室或工具架

","Verifiedthetagginginuse已验证正在使用的标签

",,

"Inmachinecleaning在机器清洗中

","Dotheyhaveanin-machinemoldcleaningprocedure?他们有机内模具清洁程序吗？

","Qualitymanualoroperationmanual质量手册或操作手册

","Astepbystepprocedure一步一步的程序

","Required需要

",

,"Dotheyhaverecordsforthisactivity?他们有这次活动的记录吗？

","Paperforelectronicfilesforthelasttwoyears近两年电子文件用纸

","Recordstoproofthework证明工作的记录

",,

"COMMENTS评论

",,,,,

"PROGRAM/TECHNICAL程序/技术

",,,,,

"Responsiveness响应性

","Doyougetemailresponsein24hours?你在24小时内收到电子邮件回复了吗？

","Emailsystem电子邮件系统

","Actualsituationwithyouoryourco-workers你或你的同事的实际情况

",,

,"Dotheyhaveasystemforprojectplanning?他们有项目规划系统吗？

","Programbooks程序书

","Whotowhatatwhenandhow何人何事何时如何

",,

,"Dotheyhaveacustomerrequestlog?他们有客户请求日志吗？

","Customerservicelog客户服务日志

","Verifyallrequestsgetclosurein2months核实所有请求在2个月内完成

",,

"ProgramManagement程序管理

","Doyouhaveprogrammanagementteam?你有项目管理团队吗？

","Coverageforeachprogrammanager每个项目经理的覆盖范围

","Howmuch$coveredbyeachprogrammanager?每个项目经理支付多少美元？

",,

,"Howdoyoudoproduct/tooldesign?你是怎么做产品/工具设计的？

","Sinkmark,warp,draftangle缩痕、经纱、牵伸角

","Internaloroutside内部或外部

",,

,"Whatisyourprogramdevelopmentprocess?你的程序开发流程是怎样的？

","Programfollowthrough程序跟进

","Definetheroleofeachplayers定义每个玩家的角色

",,

,"Isyourprogrammanagementteamresponsiveness?你的项目管理团队反应快吗？

","DiscusswithBoseteam与Bose团队讨论

","Returnallemail,phonecallonatimelybasis?及时回复所有的电子邮件和电话？

",,

"COMMENTS评论

",,,,,

PHILOSOPHY,,,,,

"Training培养

","Trainingforoperators操作员培训

","Trainingplan培训计划

","Trainingrecord培训记录

","Trainingplanandrecordsforlastthreeyears=3;ISOorTStraining=1最近三年的培训计划和记录=3；ISO或TS培训=1

",

,"Trainingfortechnicalpersonnel技术人员培训

","Trainingplan培训计划

","Trainingrecord培训记录

","Trainingplanandrecords(technical,professionalimprovementtype)forlastthreeyears=3;ISOorTStraining=1过去三年的培训计划和记录(技术、专业改进类型)=3；ISO或TS培训=1

",

,"Trainingforsalesandcustomerservice销售和客户服务培训

","Trainingplan培训计划

","Trainingrecord培训记录

","Trainingplanandrecords(technical,professionalimprovementtype)forlastthreeyears=3;ISOorTStraining=1过去三年的培训计划和记录(技术、专业改进类型)=3；ISO或TS培训=1

",

,"Trainingforexecutiveandofficer主管和官员培训

","Trainingplan培训计划

","Trainingrecord培训记录

","Trainingplanandrecords(technical,professionalimprovementtype)forlastthreeyears=3;ISOorTStraining=1过去三年的培训计划和记录(技术、专业改进类型)=3；ISO或TS培训=1

",

"Pricing定价

","Pricingiscompetitive价格有竞争力

","Discussion讨论

","Ratingbasedonexperienceandmarketarea基于经验和市场领域的评级

",,

,"Pricingisopen价格是开放的

","Discussion讨论

","Ratingbasedonexperienceandmarketarea基于经验和市场领域的评级

",,

"ContinuousImprovement持续改进

","Dotheyhavecontinuousprogram?他们有连续的节目吗？

","Observationanddiscussion观察和讨论

","who,when,whatandresults谁，何时，什么和结果

","Requiredtohaveall4elements要求具备所有4个要素

",

,"Whoisresponsible?谁该负责？

","Observationanddiscussion观察和讨论

","Calibrationisuptodate.校准是最新的。

",,

,"Dotheyhavesuggestionboxsystem?他们有意见箱系统吗？

","Systemandawardrecipient系统和获奖者

","Implementationandawardsystem实施和奖励制度

",,

,"Dotheyhavechartstodemonstratetheprogress?他们有图表来展示进度吗？

","Productivitycharts,savingcharts,rejectcharts生产率图表、节约图表、剔除图表

","Goalsetting目标设定

",,

,"Dotheyhaveplantolowerthecost?他们有降低成本的计划吗？

","Plantocostdown降低成本的计划

","Evidenceofsharingwithcustomers与客户分享的证据

",,

,"Dotheyontrackfor0PPM?他们能达到百万分之0吗？

","PPMdataPPM数据

","TrendofPPMPPM趋势

",,

"Longevity寿命

","Longevityforsalaryassociates薪资助理的寿命

","HR'sservicefolder人力资源的服务文件夹

","75%have4yearsofmore75%有4年或更长时间

",75%=3;60%=2;50%=1,

,"Longevityforhourlyassociates小时工的寿命

","HR'sservicefolder人力资源的服务文件夹

","75%have3yearsormore75%有3年或更长时间

",75%=3;60%=2;50%=1,

"Niche壁龛

","Geographiclocationwithin200milestoaBoseplant离Bose工厂200英里以内的地理位置

","DistancebetweenBoseplantandthissupplierBose工厂和该供应商之间的距离

","Location位置

",,

,"Abletocommunicatetothetopdirectly能够直接与高层沟通

","GMorSalemanager总经理或销售经理

","Presidentortheowner总统还是老板

",President=3;GM=2;PM=1,

,"Typeofbusinessfit商务适合的类型

","Businesstype:Auto,Medical,Consumer业务类型:汽车、医疗、消费

","Nocustomermorethan50%没有客户超过50%

",,

"COMMENTS评论

",,,,,

,,,,,,

"RATING等级

",70%orover=fit,65-69%=condition,under64%=notafit,,

,Generalbusiness:Pleaseincludeannualsales.Howmanymoldingmachinesrangedfromwh