各工序的产能计算

各站产能统计一览表(一),,,,,,,,,,,,,,,,,,,,,,,,,,,,"产速确认

(PNL/MIN)",,,,,

开料钻孔站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:钻孔机,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),,"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),"首件等待

(上下料)

(MIN)","总计

(MIN)",小时数,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",单机产能,,

开料,开料,滚剪开料机,1,24,300pnl/h,NA,300,7200,7200,,20,60,40,60,,60,240,4,1200,33600,28,201600,2.1,423360,168000,352800,1528800,,,,352800,,

,,簿板开料机,1,24,1000pnl/h,NA,1000,24000,24000,,20,60,40,60,,60,240,4,4000,112000,28,672000,2.1,1411200,560000,1176000,,,,,1176000,,

,磨边,磨边清洗线,1,24,800pnl/h,800pnl/h,800,19200,19200,,30,90,60,60,,180,420,7,5600,156800,28,537600,2.1,1128960,380800,799680,,,,,799680,,

,烘烤,大料烤箱,2,24,360pnl/h,360pnl/h,360,8640,17280,,NA,NA,NA,NA,,NA,NA,,,,28,483840,2.1,1016064,483840,1016064,,,,,508032,,

钻孔,钻孔,日立钻机,54,22,19.5pnl/h,19.5pnl/h,19.5,429,23166,,,,,,,,,,,,29,671814,2.1,1410809,,,,,,,,,

,钻孔,日立钻机,54,23,9pnl/h,9pnl/h,9,207,11178,,,,,,,,,,,,29,324162,2.1,680740,,,863712,,,,15994.66,,

,钻孔,日立钻机,54,23,14pnl/h,14pnl/h,14,322,17388,,,,,,,,,,,,29,504252,2.1,1058929,,,,,,,,,

,钻孔,日立钻机,54,23,11pnl/h,11pnl/h,11,253,13662,,,,,,,,,,,,29,396198,2.5,990495,,,,,,,,,

,钻孔,日立钻机,54,23,8pnl/h,8pnl/h,8,184,9936,,,,,,,,,,,,29,288144,2.1,605102,,,,,,,,,

,钻孔,日立钻机,54,23,13pnl/h,13pnl/h,13,299,16146,,,,,,,,,,,,29,468234,2.1,983291,,,,,,,,,

,研磨,CAM--10研磨机,6,24,150pcs/h,150pcs/h,120,2880,17280,,20,60,40,60,,60,240,4,480,83520,29,501120,2.1,1052352,417600,876960,,NA,NA,,146160,,

,研磨,CAM--5研磨机,2,24,80pcs/h,80pcs/h,480,11520,23040,,20,60,40,60,,60,240,4,1920,111360,29,668160,2.1,1403136,556800,1169280,,NA,NA,,584640,,

,自动上套环,上套环机,1,24,30pcs/min,30pcs/min,1800,43200,43200,,20,60,40,60,,60,240,4,7200,208800,29,1252800,2.1,2630880,1044000,2192400,,6.7,6-7,,2192400,,

,手动上套环,上套环机,1,24,400pcs/h,400pcs/h,400,9600,9600,,20,60,40,60,,60,240,4,1600,46400,29,278400,2.1,584640,232000,487200,,30,32,,487200,,

,钻孔,多层板上PIN机,2,24,420pnl/h,420pnl/h,420,10080,20160,,20,60,40,60,,60,240,4,1680,94080,28,564480,2.1,1185408,470400,987840,,,,,493920,,

,检查,X-RAY机,1,,360pnl/h,360pnl/h,360,0,0,,,,,,,,,,,,29,0,2.1,0,,,,,,,0,,

增加机台,上套环,钻针上套环机,"厂商上套环供货,故不需购买",,,,,,,,,,,,,,,,,,,,2.1,,,,,,,,#VALUE!,,

,检测,读孔机,1,,,,,,,,,,,,,,,,,,,,2.1,,,,,,,,0,,

,,HOLE-AOI,1,,20pnl/h,,,,,,,,,,,,,,,,29,0,2.1,0,,,,,,,0,,

内层站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:涂布机/曝光机,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),,"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),首件等待(MIN),"总计

(MIN)",,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",,,

内层,前处理,前处理,2,24,3.5m/min,3.5m/min,360,8640,17280,,30,90,90,30,,0,240,4,1440,80640,28,483840,2.1,1016064,403200,846720,,7.9,7,6,,,

,涂布,涂布线,2,24,6pnl/min,6pnl/min,360,8640,17280,,30,90,90,30,,0,240,4,1440,80640,28,483840,2.1,1016064,403200,846720,,6,6~7,6,,,

,曝光,半自动曝光机,7,24,2.0pnl/min,2.0pnl/min,120,2880,20160,,30,90,30,90,,0,240,4,480,94080,28,564480,2.1,1185408,470400,987840,987840,2.5,2.5-3,2.5,,,

,曝光,手动曝光机,0,24,1PNL/min,1.2PNL/min,72,1728,0,,30,90,30,90,,0,240,4,288,0,28,0,2.1,0,0,0,,1,1,1.2,,,

,DES,DES线,2,24,4m/min,4m/min,420,10080,20160,,30,90,180,60,,0,360,6,2520,141120,28,564480,2.1,1185408,423360,889056,,7.9,6~7,7,,,

增加机台,曝光,半自动曝光机,2,24,2pnl/min,2pnl/min,120,2880,5760,,30,90,30,90,,0,240,4,480,26880,28,161280,2.1,338688,134400,282240,,,,,,,

"内层

AOI",内层AOI,AOI机optima,4,24,76pnl/1h,1.37,82,1968,7872,,5,60,5,5,6,,100,1.666666667,136.6666667,15306.66667,28,220416,2.1,462874,205109,430730,640842,1.37,15-18,13-14,650000,0.079,OPTIMAAOI

,,AOI机Orion,2,24,80pnl/1h,1.33,80,1920,3840,,5,60,5,5,6,,100,1.666666667,133.3333333,7466.666667,28,107520,2.1,225792,100053,210112,,1.33,16-24,17-18,,,

,,VS修理站,4,24,66pnl/1h,1.20,72,1728,6912,,5,60,5,3,6,,88,1.466666667,105.6,11827.2,28,193536,2.1,406426,181709,381588,540584,1.20,/,/,650000,1.077,OPTIMAVS

,,CVR修理站,2,24,60pnl/1h,1.00,60,1440,2880,,5,60,5,3,6,,88,1.466666667,88,4928,28,80640,2.1,169344,75712,158995,,1.00,/,/,,,

,线宽量测,PT幅量测仪,1,,,,,,,,,,,,,,,0,,,,,2.1,,,,,,,,,,

增加机台,PE冲孔,PE冲孔机,1,22,480PNL/H,,480,10560,10560,,5,60,10,5,6,,105,1.75,840,23520,28,295680,2.1,620928,272160,571536,,,,,,,

压合站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:热压机/热熔机,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),,"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),首件等待(MIN),"总计

(MIN)",小时数,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",,,

压合,棕化,棕化线,2,24,360,,420,10080,20160,,30,90,90,30,,0,240,4,1680,94080,28,564480,2.1,1185408,470400,987840,,6.9,,,,,

,叠合,叠合机,2,24,240,,240,5760,11520,,30,90,90,30,,0,240,4,960,55680,29,334080,2.1,701568,278400,584640,,2.91,3.34,,,,

,预排,熔合机,2,24,48pnl/min,,48,1152,2304,,30,90,60,60,,0,240,4,192,10752,28,64512,2.1,135475,53760,112896,,1.66,,,,,

,压合,热压机,6,24,70pnl/min,,70,1680,10080,,,,,,,,,,,,28,282240,2.1,592704,282240,592704,,11.27,4.5,,,,

,拆板,钢板磨刷线,1,24,,,420,10080,10080,,30,90,90,30,,0,240,4,1680,47040,28,282240,2.1,592704,235200,493920,,,,,,,

,钻靶孔,X-RAY钻靶机,2,24,300PNL/H,300PNL/H,300,7200,14400,,30,90,,60,,0,180,3,900,52200,29,417600,2.1,876960,365400,767340,,1.6,,,,,

,锣边,成型机,2,24,360,,420,10080,20160,,30,90,90,30,,0,240,4,1680,94080,28,564480,2.1,1185408,470400,987840,,,,,,,

,拆板,自动拆板线,1,,,,,,,,,,,,,,,,,,,,2.1,,,,,,,,,,

增加机台,PP裁切,修正机,1,,360,,420,#REF!,#REF!,,30,90,90,30,,0,240,4,1680,#REF!,28,#REF!,2.1,#REF!,#REF!,#REF!,,,,,,,

电镀站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:后处理,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),,"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),首件等待(MIN),"总计

(MIN)",小时数,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",,,

电镀,沉铜,沉铜线,1,24,7.5min/cycle,7.5min/cycle,400,9600,9600,,,,,,,,,0,0,0,28,268800,2.1,564480,268800,564480,1241856,7.78,,,,,

,沉铜,沉铜线,1,24,7.5min/cycle,7.5min/cycle,480,11520,11520,,,,,,,,,0,0,0,28,322560,2.1,677376,322560,677376,,,,,,,

,一次板电,电镀线,3,24,5min/cycle,5min/cycle,240,5760,17280,,,,,,,,,0,0,0,28,483840,2.1,1016064,483840,1016064,,4.44,,,,,

,前处理,前处理线,2,24,3.5m/min,3.5m/min,420,10080,20160,,30,90,60,60,,0,240,4,1680,94080,28,564480,2.1,1185408,470400,987840,,6.9,7,,,,

,后处理,后处理砂带线,2,24,3.5m/min,3.5m/min,480,11520,23040,,30,90,60,60,,0,240,4,1920,107520,28,645120,2.1,1354752,537600,1128960,,6.9,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

外层站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:曝光机,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),实际总产能(PNL/day),"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),首件等待(MIN),"总计

(MIN)",小时数,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",,,

外层干膜,前处理,前处理线,3,24,2.5m/min,2.5m/min,300,7200,21600,16200,包含在清洁保养时间内,/,90,90,/,,180,3,900,75600,28,604800,2.1,1270080,529200,1111320,,5.5,5.3~5.8,5.6,,,

,贴膜,贴膜机,3,24,2.8m/min,2.8m/min,330,7920,23760,,,/,60,60,/,,120,2,660,55440,28,665280,2.1,1397088,609840,1280664,,5.5,,,,,

,曝光(小野),曝光机(自动),3,24,3.2pnl/min,3.2pnl/min,192,4608,13824,,,/,220,60,60,,340,5.666666667,1088,94656,29,400896,2.1,841882,306240,643104,1067991,3,3~3.5,3.2,,,

,曝光(川宝),曝光机(半自动),3,24,1.8pnl/min,1.8pnl/min,108,2592,7776,,,120,60,168,60,,408,6.8,734.4,63892.8,29,225504,2.1,473558,161611,339384,,1.8,1.5~2.0,1.9,,,

,曝光(科乔),曝光机(手动),1,24,1.2pnl/min,1.2pnl/min,72,1728,1728,,,120,60,30,60,,270,4.5,324,9396,29,50112,2.1,105235,40716,85504,,1.2,1.0~1.5,1.2,,,

,DES,DES线,3,24,6pnl/min,6pnl/min,360,8640,25920,,,/,120,60,/,,180,3,1080,90720,28,725760,2.1,1524096,635040,1333584,,6,6.2~6.8,6.2,,,

"外层

AOI",外层AOI,AOI机Dragon,4,24,90pnl/1h,1.50,90,2160,8640,,5,60,5,5,6,,100,1.666666667,150,16800,28,241920,2.1,508032,225120,472752,688117,1.50,16-20.5,18-19,455000,-1.84,AOI机Dragon

,,AOI机optima,2,24,76pnl/1h,1.37,82,1968,3936,,5,60,5,5,6,,100,1.666666667,136.6666667,7653.333333,28,110208,2.1,231437,102555,215365,,,,,,,

,,CVR修理站,6,24,40pnl/1h,0.67,40,960,5760,,5,60,5,3,6,,88,1.466666667,58.66666667,9856,28,161280,2.1,338688,151424,317990,641281,0.67,/,/,455000,-3,CVR100修理站

,,CVR100修理站,2,24,50pnl/1h,0.83,50,1200,2400,,5,60,5,3,6,,88,1.466666667,73.33333333,4106.666667,28,67200,2.1,141120,63093,132496,,0.83,/,/,,,CVR100修理站

,,VS修理站,2,24,66pnl/1h,1.20,72,1728,3456,,5,60,5,3,6,,88,1.466666667,105.6,5913.6,28,96768,2.1,203213,90854,190794,,,,,,,

,,补线机,1,,,,,,,,,,,,,,,,,,,,2.1,,,,,,,,,,

增加机台,外层AOI,AOI机,2,24,90pnl/1h,1.50,90,2160,4320,,5,60,5,5,6,,100,1.666666667,150,8400,28,120960,2.1,254016,112560,236376,236376,1.50,16-20.5,18-19,,,

,,CVR100修理站,4,24,50pnl/1h,0.83,50,1200,4800,,5,60,5,3,6,,88,1.466666667,73.33333333,8213.333333,28,134400,2.1,282240,126187,264992,264992,,,,,,

,,补线机,1,,,,,,,,,,,,,,,,,,,,2.1,,,,,,,,,,

阻焊字符站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:丝印,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),,"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),首件等待(MIN),"总计

(MIN)",小时数,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",单机产能,,

防焊字符,前处理,前处理,3,24,2.9m/min,2.9m/min,300,7200,21600,,30,30,60,120,,0,240,4,1200,100800,28,604800,2.1,1270080,504000,1058400,,4.9,5.3~5.8,,,,

,丝印,塞孔(达震),7,24,1.5pnl/min,1.5pnl/min,90,2160,15120,,塞孔用+退洗板塞孔,,,,,,,,,,28,0,2.1,0,,,,,,,0,,

,,单台面丝印机(垂直),8,24,2pnl/min,2pnl/min,120,2880,23040,,30,120,90,240,,,480,8,960,215040,28,645120,2.1,1354752,430080,903168,1242703,,,,112896,,

,,双台面丝印机,4,24,1.5pnl/min,1.5pnl/min,90,2160,8640,,30,120,90,240,,,480,8,720,40320,28,241920,2.1,508032,201600,423360,,,,,105840,,

,,双台面丝印机,2,24,1.2pnl/min,1.2pnl/min,72,1728,3456,,30,120,90,240,,,480,8,576,32256,28,96768,2.1,203213,64512,135475,,,,,67737.6,,

,,单台面丝印机,4,24,1pnl/min,1pnl/min,60,1440,5760,,清线更换料号教频繁，约可利用时间为13hr,,,,,,660,11,660,73920,28,161280,2.1,338688,87360,183456,退洗率按2%算,1,,,45864,,

,预烤,隧道式烤箱,2,20,7pnl/min,7pnl/min,420,8400,16800,,,,,,,,,,0,0,28,470400,2.1,987840,470400,987840,1305360,5,,,493920,,

,,立式烤箱,2,18,2.5pnl/min,2.5pnl/min,150,2700,5400,,,,,,,,,,,,28,151200,2.1,317520,151200,317520,,,,,158760,,

,,立式烤箱,2,单面预烤板件,,,,,,,,,,,,,,,,,,,,,,,,,,,0,,

,曝光,半自动曝光机,6,24,1pnl/min,1pnl/min,60,1440,8640,,30,90,30,30,,90,240,4,240,40320,28,241920,2.1,508032,201600,423360,1058400,1,1~1.25,,70560,,

,,手动曝光机,6,24,1.5pnl/min,1.5pnl/min,90,2160,12960,,30,90,30,30,,90,240,4,360,60480,28,362880,2.1,762048,302400,635040,,1.5,,,105840,,

,显影,显影线,2,24,4.5m/min,4.5m/min,420,10080,20160,,30,60,150,,,,240,4,1680,94080,28,564480,2.1,1185408,470400,987840,987840,7.9,8~8.8,,493920,,

,字符印刷,碳油专用印刷机,4,24,1.05pnl/min,1.05pnl/min,63,1512,6048,,30,90,30,210,,90,450,7.5,472.5,52920,28,169344,2.1,355622,116424,244490,,1.2,,,87318,,

,,东远印刷机,10,24,1.5pnl/min,1.5pnl/min,90,2160,21600,,30,90,30,210,,90,450,7.5,675,189000,28,604800,2.1,1270080,415800,873180,1053928.26,碳油印刷,,,,,

,,联恒印刷机,6,24,1.05pnl/min,1.05pnl/min,63,1512,9072,,30,90,30,210,,90,450,7.5,472.5,79380,28,254016,2.1,533434,174636,366736,,,,,61122.6,,

,后烤,烤箱18仓,2,24,4.76pnl/min,4.76pnl/min,285.6,6854.4,13708.8,,0,0,0,0,,0,0,,0,0,28,383846.4,2.1,806077,383846,806077,2105263,,,,,,

,,三爪式字符烤箱,1,24,9pnl/min,9pnl/min,540,12960,12960,,0,0,0,0,,0,0,,0,0,28,362880,2.1,762048,362880,762048,,,,,,,

,,红外线隧道烤箱,1,24,7pnl/min,7pnl/min,420,10080,10080,,15,90,30,0,,0,135,2.25,945,26460,28,282240,2.1,592704,255780,537138,,,,,,,

,字符,立式烤箱,1,24,阻焊/字符补油板及碳油板首件用,,,,,,,,,,,,,,,,,,2.1,,,,,,,,,,

增加机台,阻焊,半自动曝光机,4,24,1pnl/min,1pnl/min,60,1440,5760,,30,90,30,30,4,90,360,6,360,40320,28,161280,2.1,338688,120960,254016,,,,,,,

,,双台面丝印机,4,24,1.5pnl/min,1.5pnl/min,90,2160,8640,,15,90,30,240,,5,375,6.25,562.5,63000,28,241920,2,483840,178920,357840,,,,,,,

各站产能统计一览表(三),,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

表面处理站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:沉金线,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),,"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),首件等待(MIN),"总计

(MIN)",小时数,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,订单比例,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",,

化金,化金,化金线2#,1,24,9min/挂,131208,300,7200,7200,,10,0,50,0,,60,120,2,600,16800,28,201600,2.1,423360,184800,388080,698544,30%,1.3,1.06,1.3,,

,,化金线1#,1,24,8min/挂,≥200000,240,5760,5760,,10,0,50,0,,60,120,2,480,13440,28,161280,2.1,338688,147840,310464,,,3.3,,,,

喷锡,喷锡,喷锡机,1,24,250pnl/h,250pnl/h,250,6000,6000,,5,30,60,0,,25,240,4,1000,28000,28,168000,2.1,352800,140000,294000,280000,10%,,,,,

,厚铜板预烤,立式烤箱,1,24,240pnl/h,240pnl/h,240,5760,5760,,,,,,,,,,,,28,161280,2.1,338688,,,,1311184,,,,,

OSP,OSP,OSP线,2,24,2.5m/min,2.5m/min,3000,72000,72000,,5,30,60,0,,25,240,4,12000,672000,28,2016000,0.22,443520,1344000,295680,332640,60%,4.9,3.5~3.9,,,

成型站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:锣机/V-CUT机,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),,"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),首件等待(MIN),"总计

(MIN)",小时数,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",,,

成型,锣板,成型机,12,24,3片叠,3片叠,42,1008,12096,,30,90,,60,,60,240,4,168,58464,29,350784,2.1,736646.4,292320,613872,948822,,,,51156,,

,啤房,啤机,5,24,385冲/H,385冲/H,385,9240,46200,,30,90,,60,,60,240,4,1540,223300,29,1339800,0.3,401940,1116500,334950,,6.7,6.7,,66990,,

,V-CUT,V-CUT机,5,24,60pnl/H,60pnl/H,60,1440,7200,,20,60,40,60,,60,240,4,240,33600,28,201600,2.1,423360,168000,352800,,,,,,,

,成品清洗,成品清洗机,3,24,3m/min,3m/min,2700,64800,194400,,10,30,60,0,,0,100,1.666666667,4500,378000,28,5443200,0.25,1360800,5065200,1266300,,,,,,,

增加机台,锣板,成型机,6,24,3片叠,3片叠,42,1008,6048,,20,60,40,60,,60,240,4,168,29232,29,175392,2.1,368323.2,146160,306936,474936,,,,,,

,啤房,啤机,3,24,400冲/H,400冲/H,400,9600,28800,,20,60,40,60,,60,240,4,1600,134400,28,806400,0.25,201600,672000,168000,,,,,,,

电测站工序产能统计,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

本站瓶颈:测试机,,,,,,,,,,,非生产时间,,,,,,,,,,,,,,,,,,,,,,

工序名称,工位名称,机器名称,机台数,每日工时(H),生产参数,设备理论产能,单机效率(PNL/H),单机日产能(PNL/机),设备总产能(PNL/day),,"产前点检

(MIN)","用餐

(MIN)",保养清洁(MIN),转换型号(MIN),转换型号(个数),首件等待(MIN),"总计

(MIN)",小时数,"损耗产能

(PNL/day)","损耗产能

(PNL/月)",工作天数,工序理论月总产能(PNL),平均PNL面积(FT2),工序理论月产能(FT2),工序实际月总产能(PNL),工序实际月产能(FT2),相同机台产能汇总/平均,"厂内计算

(PNL/min)","合约计算

(PNL/min)","现场实际卡表

(PNL/min)",,,

电子测试,烘箱,精密烤箱,1,24,36set/min,36.00,2160,51840,51840,,,,,20,6,,120,2,4320,125280,29,1503360,0.25,375840,1378080,172260,1123135,36.00,一半放,,650000,-0.421262908,

,,板翘反直机,9,24,580尺/锅/3.5H,414.00,414,9936,89424,,,,,20,6,,120,2,828,216108,29,2593296,0.4,1037318,2377188,950875,,414.00,,,650000,#DIV/0!,不良比例

,电测试,手动测试机,7,24,5set/min,5.00,300,7200,50400,,5,120,5,30,3,10,250,4.166666667,1250,253750,29,1461600,0.25,365400,1207850,301963,984840,手动2台清线,,,650000,-2.672733078,

,,碳油手动测试机,9,24,4set/min,5.00,300,7200,64800,,5,120,5,30,3,10,250,4.166666667,1250,326250,29,1879200,0.25,469800,1552950,388238,,,,,,,

,,自动通用测试机,1,24,12set/min,12.00,720,17280,17280,,5,60,5,40,2,10,170,2.833333333,2040,59160,29,501120,0