分层过程审核(LPA)检查表

"分层过程审核（LPA）检查表

Layeredprocessaudit",,,,,,,,,,,,,,,,,

审核人Audit/审核日期date：班次Class：工序process：,,,,,,,,,,,,,,,,,

"过程

process",NO,项目Items,"每班/次

Pershift/time",,,"每周/次

weekly/time",,,"每月/次

Monthly/time",,,"每季度/次

Perquarter/time","反应计划

Responseaction","问题描述

Problemdescription","纠正措施

Correctiveaction","责任人

Responsible","完成日期

Completiondate"

,,,"组装

Assembly","质量

Quality","物流

Logistic","组装

Assembly","质量

Quality","物流

Logistic","组装

Assembly","质量

Quality","物流

Logistic","总经理

generalmanager",,,,,

"进料

Incomingmaterial",1,"进料外箱标签上是否加盖IQCPASS章

WhetherthecartonlabelaffixedwithIQCPASSchapter",,,,,,,,,,,"通知质量主管加盖IQCPASS章

informthequalitysupervisortoaffixtheIQCPASSchapter",,,,

,2,"进料不合格品是否黏贴黄色待处理标签，开列《封存入库单》

whetherIncomingnonconformingisPastethewaitingdecisionlabel，issue《LockedStockInlist》",,,,,,,,,,,"通知质量主管黏贴黄色待处理标签

informthequalitysupervisortoposttheyellowlabelonnonconformingproduct",,,,

,3,"进料是否依检验标准进行检验并填写进料检验报告

Whetherconducteinspectionandwritereportaccordingstandardsforinspectionwhenmaterialsincoming",,,,,,,,,,,"通知品管主管提出纠正措施及对策报告

informthequalitysupervisrtoissuecorrective&preventiveactionreport",,,,

,4,"检验不合格时是否开列：来料投诉书

Whetherwrite:MaterialIncomingComplaintReportinspectionisunqualified",,,,,,,,,,,"通知物流及质量主管，开列来料投诉书

informthelogistics&qualitysupervisortoissuematerialincomingcomplaintreport",,,,

"组装过程

Assemblyprocess",1,"设备压力是否符合规定要求

WhetherequipmentPressuremeetsthespecifiedrequirements",,,,,,,,,,,"反馈现场主管调整设备压力

feedbacktositesupervisorandrequestthemtoadjusttheequipmentpressure",,,,

,2,"设备是否定期点检及保养

whetherequipmentarecheckedandmaintenancedregularly",,,,,,,,,,,"反馈现场主管进行设备点检及保养

feedbacktositesupervisorforequipmentcheckandmaintenance",,,,

,3,"批量生产前是否进行首件制作

Whetherconductfirstarticleinspectionbeforemassproduction",,,,,,,,,,,"通知现场主管进行首件制作

informsitesupervisortoconductthefirstarticle",,,,

,4,"生产过程中是否记录，重要过程事件如：换料、更换工装夹具、修理机器

Whetherimportantprocessduringproductionisrecorded,E.g.Changethematerial、

Changetheworkfixture、Repairmachine",,,,,,,,,,,"反馈现场主管，重新填写生产记录

feedbacktositesupervisortofillouttheproductionrecord",,,,

,5,"防错装置正常工作

Mistakeproofingdevices（workproperly",,,,,,,,,,,"反馈现场主管进行防错装置的再确认

feedbacktositesupervisorandrequestthemtoreconfirmthemistakeproofingdevices",,,,

,6,"不合格品是否隔离至红色可疑品箱内

NOKisolationsuspectedredbox",,,,,,,,,,,"通知现场主管，标识，隔离不良品

informthesitesupervisortoidentifiy&segregateonNGmaterial",,,,

,7,"操作设备及周围环境是否清洁整理

Whethertheequipmentandthesurroundingenvironmentisclean",,,,,,,,,,,"通知现场主管，进行设备及工作环境整理

informthesitesupervisortoclearupequipmentandworkingenvironment",,,,

,8,"作业指导书是否受控,操作人员是否参照作业指导书操

WorkinstructionsisinControl，

Whetheroperationisconductedaccordingtotheworkinstructions",,,,,,,,,,,"通知现场主管要求操作人员参照作业指导书操作

informthesitesupervisortorequestoperationpersonneltooperationaccordingtoworkinginstruction",,,,

,9,"返工时有无返工作业指导书，并将返工信息记录于：返工作业记录内

whetherhavereworkworkinstructorwhenrework，andwhetherreworkinformationisrecordedinreworkrecords",,,,,,,,,,,"通知现场及物流主管，填写返工作业记录

informthesiteandlogisticssupervisortofillinthereworkingrecords",,,,

,10,"现场操作人员是否满足相关技能要求，矩阵图是否定期更新

whetherOn-siteoperatormeettherequirementsofrelevantskills，andmatrixgraphisupdatedregularly",,,,,,,,,,,"反馈现场主管对操作人员进行培训并更新矩阵图

feedbacktositesupervisorandrequestthemtotrainingtheoperatorsandupdatethematrixinfigure",,,,

,11,"压力表、工装夹具、检具是否完好且在有效期内

Whetherpressuregage、workfixture、Detectiontoolsareingoodconditionandintheperiodofvalidity",,,,,,,,,,,"反馈现场主管标识隔离不良品并安排量检具校验

feedbacktositesupervisortoidentifiy&segregateonNGmaterialandarrangestafftocalibrationGage/fixture",,,,

,12,"半成品是否粘贴：组装部生产标签，标签完整注明：产品名称，客户编号，生产批次，数量是否有产品检验状态标示

Whetherthesemi-finishedproductsisattachedwithproductiontabofassemblydepartmentandtagnote：

Productname,customernumber,productionbatch,quantity,whetherthereisastateofproductinspection",,,,,,,,,,,"通知现场主管黏贴半成品标签

informthesitesupervisortopost

Semi-finishedproductlabel",,,,

"过程检验

Processinspection",1,"批量生产前是否进行首件确认并将首件悬挂于生产机台上

Whetherconductfirstarticleinspectionbeforemassproductionandinitialworkpieceishangedonproductionmachines",,,,,,,,,,,"通知质量主管将首件悬挂于生产机台上

informthequalitysupervisortohangtheFAIonproductionmachines",,,,

,2,"是否依检验标准进行IPQC/FQC/OQC检验，并记录检验结果

WhetherIPQC/FQC/OQCinspectionisconductedaccordingtotheinspectionstandards，andRecordinspectionresults",,,,,,,,,,,"通知质量主管重新进行检验

informthequalitysupervisortorecheck",,,,

,3,"检验不合格时是否开列：品质异常联络书，要求生产单位进行改善

whetherwriteDiscrepancyFoundNoticeandrequireproductionunitsToimprovewhenProcessinspectionisunqualified",,,,,,,,,,,"通知质量主管开列品质异常联络书

informthequalitysupervisortoissuequalitydiscrepancyfoundnotice",,,,

,4,"检验人员是否满足相关技能要求

whetherInspectionpersonnelmeettherequirementsofrelevantskills",,,,,,,,,,,"通知质量主管对检验人员进行技能培训

informthequalitysupervisortotrainingtheinspectorskills",,,,

,5,"测量装置是否完好且在有效期内

whetherMeasuringdevicesisingoodconditionandintheperiodofvalidity",,,,,,,,,,,"通知质量主管标识，隔离可疑品并安排仪器校验

feedbacktositesupervisortoidentifiy&segregateonNGmaterialandarrangestafftocalibrationequipment",,,,

"物流

Logistics",1,"产品的储存、包装、堆放等是否依标准作业

WhetherProductstorage,packaging,stackisinaccordancewiththeoperationstandards",,,,,,,,,,,"通知物流主管重新进行包装/储存

informlogisticssupervisortorepackageandstorage",,,,

,2,"仓库是否进行先进先出管理

WhetherthewarehouseFIFOmanagement",,,,,,,,,,,"通知物流主管进行先进先出管理

informlogisticssupervisortoFIFOmanagement",,,,

,3,"物料员是否依据：物料包装规范进行内部包装转换并黏贴来料标签（不可将不同批次物料放置于同一周转箱内）

whetherMaterialmemberconductInternalpackagingtransformationaccordingtoMaterialpackagingstandardandpastemateriallabel（Donotplacethedifferentbatchesofmaterialinthesameturnoverbox）",,,,,,,,,,,"通知物流主管重新进行包装转换

informlogisticssupervisortorepackageandtransformation",,,,

,4,"不合格品是否黏贴黄色待处理标签并进行封存处置

WhetherNOKPastethe“waitingdecisionlabel”andSealeddisposal",,,,,,,,,,,"通知物流主管对不合格品进行封存处置

informlogisticssupervisortostoragethNG

material",,,,

,5,"仓库帐/物是否一致

Whetherthewarehouseaccount/entityisfit",,,,,,,,,,,"通知物流主管进行库存确认

informlogisticssupervisortoconfirmtheinventory",,,,

"顾客投诉

Customercomplaints",1,"顾客抱怨，投诉，退货等是否进行原因分析并采取纠正预防措施（8D报告）

WhetherthereasonsofCustomercomplaints，complaint，salesreturnareanalysisedandcorrectiveandpreventivemeasuresistaken",,,,,,,,,,,"通知质量主管进行顾客抱怨纠正预防

informthequalitysupervisortotakeactionofcustomerscomplain",,,,

"对上次审核问题的跟踪

Trackofthelastauditproblems",1,"上次审核不符合项是否有效关闭

Whethernonconformitiesinlastauditiseffectivelyclosed",,,,,,,,,,,"通知责任部门主管进行不符合项关闭

informthedivisionalresponsibilitysupervisortoclosenonconformity",,,,

,2,"上次审核问题有无重复发生

Whetherproblemslastauditrecurred",,,,,,,,,,,"通知责任部门主管进行不符合项关闭

informthedivisionalresponsibilitysupervisortoclosenonconformity",,,,

"品质跟踪

Qualitytracking",1,"重要品质异常

Importantqualityabnormal",,,,,,,,,,,"通知品管主管提出纠正措施及对策报告

informthequalitysupervisortoissuethecorrective&preventivecctionreport",,,,

"“√”代表正常，“×”代表异常。依“分层过程审核（LPA）检查表”中的问题描述请各相关主管提出相应的纠正措施。

“√”onbehalfofthenormal，“×”Onbehalfoftheabnormal。

accordingtoLayeredprocessauditTheproblemsinthedescriptionpleaserelevantcompetentcorrespondingcorrectivemeasuresareputforward.",,,,,,,,,,,,,,,,,

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