QCP品质控制计划模板

ControlPlan控制计划,,,,,,,,,,,,,,,,,

Prototype样件Trialrun试产Massproduction量产,,,,"Keycontact/Phone

主要联系人/电话：NA",,,,"Issueddate(Orig.)

初版日期：2016-5-13",,"Issueddate(Rev.)

升版日期：2016-7-5",,,,,,,

"控制计划编号：待定

ControlPlanNO.",,,,,,,,,,,,,,,,,

"PartNumber/LatestChangeLevel

零件号/最新更改水平：NA",,,,"CoreTeam

核心小组：",,,,,"CustomerEngineeringApprove/Date（IfReq'd)

客户工程批准/日期：（如需要）NA",,,,,,,,

"Partname/Description

零件名称/描述：C086电池组装C086Batteryassembly",,,,"Supplier/Plantapproval/Date

供应商/工厂批准/日期：待定",,,,,"CustomerQualityApprove/Date（IfReq'd)

客户质量批准/日期：（如需要）NA",,,,,,,,

"Supplier/Plant

供应商/工厂名称：SMACO",,"Supplier/PlantCode

供方代码：C086Battery

",,"OtherApproval/Date(IfReq'd)

其他批准/日期（如需要）：NA",,,,,"OtherApproval/Date(IfReq'd)

其他批准/日期：（如需要）NA",,,,,,,,

"Part/

ProcessNO.

零件/过程编号","ProcessName/

OperationDescription

过程名称/操作描述","Machine,Device,Jig,ToolsforMFG.material

制造用机器、装置、夹具、工具、物料",,Characteristics特性,,,"Characteristicclass

特性分类",Methods方法,,,,,,,,,"Reactionplan

反应计划"

,,,,"NO.

编号","Product

产品","Process

过程",,"Product/Process

/Spec./Tolerance

产品/过程/规格/公差","Evaluation/

MeasurementTech.

评价/测量技术","Samplingplan

抽样计划",,,,责任部门ResponsibleDepartments,"ControlMethod

控制方法",,

,,,,,,,,,,"RegularSize

正常样本容量","RegularFreq.

正常频率","TightenSize

加严样本量","TightenFreq.

加严频率",,,,

0,"电池首件品确认

FirstArticleInspection(FAI)","吸烟治具RTDTester

C078烟弹C078Cartridges

U020充电器U020charge

直流电源DCPower

",,1,"吸力测试

RTDtest",,★,"-0.8～-1.8KPa

适配OK,有烟雾被吸出，两个LED灯同时亮

Normalmate&twoLedlight","吸烟治具

RTDtester",5PCS,每天开拉时或订单变更时whenproductionlinestartororderchanged,10PCS,每天开拉时或订单变更时whenproductionlinestartororderchanged,"IPQC抽检

IPQCSampling","《首检确认表》

FAIchecklist",,"重新制作及分析原因

Readjustandanalysis"

,,,,2,"充电功能测试

Chargefunctiontest",,★,"接上U020，两个LED等呈呼吸灯，充电电流为0.35~0.4A

twoLedbreathinglight","直流电源

DCPower",,,,,,"《首检确认表》

FAIchecklist",,"重新制作及分析原因

Readjustandanalysis"

,,,,3,"外观

appearance",,★,"电池管外观无刮伤或生锈

Noscrapedorgetrusty","目视

Visualcheck",,,,,,"《首检确认表》

FAIchecklist",,"重新制作及分析原因

Readjustandanalysis"

,,,,4,"实物组装

assembleandinstall",,★,"依据SOP定义作业手法以及BOM所用物料执行确认

AccordingtotherequirementsofSOPandtheBOMforconfirming.","实物组装

assembleandinstall",,,,,,"《首检确认表》

FAIchecklist",,"退料

ReturnmaterialtoMRB"

1,"充电测试/分板

Chargingtest/Separateboard","充电板测试治具

Chargingtestfixture

防静电环

Anti-staticring

防静电环测试仪

Anti-staticringtester

",,1,"充电电压

Chargingvoltage",,★,DC3.3V-4.2V,"充电板测试治具

Chargingtestfixture",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

,,,,2,"充电电流

Chargingcurrent",,★,0.35A-0.4A,"充电板测试治具

Chargingtestfixture",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

,,,,3,"静态电流

QuiescentCurrent",,★,<10μA,"主板测试治具

PCBAtestfixture",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,4,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,5,"充电PCBA规格

chargePCBAdirection",,,"闪红灯或依据BOM定义

RedlightorAccordingtoBOM","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

2,"充电板焊接线材

ChargePCBAWeldingwire","恒温烙铁

Heatediron

焊接定位治具Positioningfixture

防静电环

Anti-staticring

温度测试仪

TemperatureTester",,1,,"烙铁温度

Irontemperature",★,300-340℃,"温度测试仪

TemperatureTester","所有烙铁

Allheatediron",2H,"所有烙铁

Allheatediron",1H,"IPQC抽检

IPQCSampling","《烙铁温度点检记录表》

《irontemperaturerecord》",,"退料

ReturnmaterialtoMRB"

,,,,2,"焊线布局

Wirelayout",,★,"PCBA板的“G”“L”、“D”、“B+”对应不同的线材（按照SOP）

PCBboard""G""""L"",""D"",""B+""correspondtodifferentwires(accordingtoSOP)","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,"外观

appearance",,,"锡点要圆滑，不可有锡尖、气泡、假焊、冷焊

Tinpointsmooth","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

3,充电板装固定座chargerPCBAholderassembly,"防静电手环ESDwriststrap

开关固定座和控制板颜色根据生产订单而订

Sensorholder&puffsensor

",,1,"固定座外观

holderappearance",,,"无破损、披锋、堵孔

Nodamaged,burr,plughole","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

,,,,2,"充电板外观

ChargePCBAappearance",,★,"锡点圆滑\线位顺序（红蓝黑）

Tinpointsmooth\wiresequence(red,blue,black)

","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退料

ReturnmaterialtoMRB"

,,,,3,"引线穿孔

wirethroughhole",,★,"按线序平整穿插孔内，不允许出现交叉，不允许用力拉扯控制板线

Noacrosswire,notightwire","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,5,"控制板装配

Sensorassembly",,★,"控制器板压平置放在开关固定座内，不允许歪斜，轻拉控制板线，不允许出现脱落

Sensorisflatinholder,noaskew,nofalloffwithlightlypullwire.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

4,"主板测试/分板

PCBAtest/Separateboard","主板测试治具

PCBAtestfixture

防静电环

Anti-staticring

防静电环测试仪

Anti-staticringtester",,1,"静态电流

QuiescentCurrent",,★,<10μA,"主板测试治具

PCBAtestfixture",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,2,"负载输出电压

Loadoutputvoltage",,★,2.9~3.3V,"主板测试治具

PCBAtestfixture",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,3,"充电测试

ChargeTest",,★,"上电后以呼吸灯显示

Afterpowerondisplayedbreathinglight","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,4,"锁机/解锁测试

Locked&Unlockedtest",,,"连按5次锁机/解锁

clickthe5thLock-Unlock","手动操作

Manualoperation",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,5,"短路测试

Short-circuittest",,★,"LED闪五次无输出

LEDflashfivetimeswithoutoutput","主板测试治具

PCBAtestfixture",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,6,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

5,主板焊接线材PCBAWeldingwire,"恒温烙铁

Heatediron

焊接定位治具Positioningfixture

防静电环

Anti-staticring

温度测试仪

TemperatureTester

",,1,,"烙铁温度

Solderingirontemp.",,300-340℃,"温度测试仪

TemperatureTester","所有烙铁

Allheatediron",2H,"所有烙铁

Allheatediron",1H,"IPQC抽检

IPQCSampling","《烙铁温度点检记录表》

《irontemperaturerecord》",,"Readjust

重新调试"

,,,,2,"焊线布局

Wirelayout",,★,"PCBA板的“G”“L”、“D”、“B+”对应不同的线材（按照SOP）

PCBboard""G""""L"",""D"",""B+""correspondtodifferentwires(accordingtoSOP)","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"外观

appearance",,,"锡点要圆滑，不可有锡尖、气泡、假焊、冷焊

Tinpointsmooth","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

6,焊接电池负极WeldingBatteryNegative,"恒温烙铁

Heatediron

焊接定位治具Positioningfixture

防静电环

Anti-staticring

温度测试仪

TemperatureTester

锡线solderwire

",,1,,"烙铁温度

Solderingirontemp.",,300-340℃,"温度测试仪

TemperatureTester","所有烙铁

Allheatediron",2H,"所有烙铁

Allheatediron",1H,"IPQC抽检

IPQCSampling","《烙铁温度点检记录表》

《irontemperaturerecord》",,"Readjust

重新调试"

,,,,2,"电池外观

Cellappearance",,,"电池无漏液，破皮，极耳无氧化

Noleakage,damaged,padnooxidized.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"焊线极性

Solderingpole",,,"红色端是正极，黑色端是负极

Redsideispositive，Blacksideisnegative","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,5,"加锡外观

Solderappearance",,★,"焊点饱满，无锡尖，偏位，焊点小，脏污，焊球

Solderisplumpnoburr,offpad,dirty,","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

7,"静电流测试

QuiescentCurrentTesting","万用表

Multimeter

防静电环

Anti-staticring

防静电环测试仪

Anti-staticringtester",,1,"静态电流

QuiescentCurrent",,★,<10μA,"万用表

Multimeter",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

8,焊接电池正极WeldingBatterycathode,"恒温烙铁

Heatediron

焊接定位治具Positioningfixture

防静电环

Anti-staticring

温度测试仪

TemperatureTester

锡线solderwire

",,1,,"烙铁温度

Solderingirontemp.",,300-340℃,"温度测试仪

TemperatureTester","所有烙铁

Allheatediron",2H,"所有烙铁

Allheatediron",1H,"IPQC抽检

IPQCSampling","《烙铁温度点检记录表》

《irontemperaturerecord》",,"Readjust

重新调试"

,,,,2,"电池外观

Cellappearance",,,"电池无漏液，破皮，极耳无氧化

Noleakage,damaged,padnooxidized.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"焊线极性

Solderingpole",,,"红色端是正极，黑色端是负极

Redsideispositive，Blacksideisnegative","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,5,"加锡外观

Solderappearance",,★,"焊点饱满，无锡尖，偏位，焊点小，脏污，焊球

Solderisplumpnoburr,offpad,dirty,","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

9,充电测试ChargeTest,"静电环wriststrap

测试治具Testjig

定位治具Fixture",,1,,"测试治具功能

Jigfunction",,"治具有效期

Jiginvaliddate","目视

Visualcheck",\,每天生产前Beforeproduction,\,每天生产前Beforeproduction,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"Readjust

重新调试"

,,,,2,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"充电功能测试

Chargefunctiontest",,★,"两个LED灯呈呼吸状态

twoLedbreathinglight","充电板测试治具

Chargingtestfixture",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

10,理线Wiresettle,"静电环wriststrap

胶纸机tapemachine

高温胶/hightemptape",,1,"线材\焊点外观

wire\solderingappearance",,,"无烧焦\破皮\轻轻拉扯无脱焊

Noburn\damagedjacket\falloffbylightlypulling","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"理线包胶外观

tapeappearance",,★,"理线平整，高温胶粘贴位置、使用长度符合SOP要求，无线交叉，混乱感

wireissmoothly,tapeisstuckinrightposition,tapelengthmeetSOP,noacrosswireorconfusion.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

11,"贴EVA垫

AttachedEVA","防静电环

Anti-staticring",,1,"EVA外观及位置

EVAappearanceandlocation",,,"OK线在EVA开口处，无高凸现象

OKlineasEVAopening,nohighconvex","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

12,"主板装EVOD按键/EVOD固定座

MountedEVODbutton/EVODholder","镊子

tweezers

防静电环

Anti-staticring",,1,"EVOD按键规格

EVODbuttonspecification",,,"ø8*4.3mm,材质：PC镀镍

ø8*4.3mm,PCnickelplated","游标卡尺

Calipers

目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,2,"EVOD固定座

EVODholderspecification",,,"ø11.6*13mm,材质：PC本色

ø11.6*13mm,PCnaturalcolor","游标卡尺

Calipers

目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,3,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,"外观

appearance",,,"无披锋，破损等不良

Noburr,nodamage","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

13,装电池管Steeltubeassembly,"防静电环

Anti-staticring

电池管（依订单BOM要求）

barrel",,1,"电池装入后方向

directionofcellinserted",,★,"EVOD键对准圆管圆孔上方插入

EVODbuttonalignedtubeinsertionhole","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"外观

appearance",,,"电池管外观无刮伤，无生锈

Noscrapenorusting","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

14,压合透明固定座LaminatedTransparentHolder,"手动啤机

Manuallybeermachine

防静电环

Anti-staticring",,1,"外观

Appearance",,★,"不可将两输出线压断或者短路

Twooutputlinescannotbecrushedorshort-circuited","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,"外观

Appearance",,★,"透明固定座与电池管之间不可有明显缝隙

Cannothaveappreciablegap","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

15,"装EVOD固定座插销

MountedholderboltEVOD","防静电环

Anti-staticring",,1,"EVOD键弹性

EVODbuttonelasticity",,★,"EVOD键弹性良好

EVODbuttonhavegoodelasticity","手动操作

Manualoperation",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

16,"连接套装绝缘垫/顶针

Assembledinsulatingpad/thimble","镊子

tweezers

焊接螺套治具(C078)

WeldingThreadedsleeveFixture",,1,"橡胶垫及顶针方向

Rubber&thimble‘sdirection",,★,"注意橡胶垫以及顶针的方向（按照SOP）

Noterubberpadsandthimbledirection(accordingtoSOP)","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,"外观

appearance",,,"无破损，生锈，披锋等

Nodamage,norust,noburr,etc.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

17,"主板焊接连接套

Weldingscrew","恒温烙铁

Heatediron

焊接定位治具Positioningfixture

防静电环

Anti-staticring

温度测试仪

TemperatureTester

锡膏

Solderpaste",,1,,"烙铁温度

Solderingirontemp.",★,300-340℃,"温度测试仪

TemperatureTester","所有烙铁

Allheatediron",2H,"所有烙铁

Allheatediron",1H,"IPQC抽检

IPQCSampling","《烙铁温度点检记录表》

《irontemperaturerecord》",,"Readjust

重新调试"

,,,,2,"焊线位置

weldingposition",,★,"1.蓝线(I长)焊接于顶针侧壁

2.蓝线（短）焊在螺套内壁

Bluewire(long)isweldedonpost,bluewire（short）isweldedonconnector","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,,"防静电环

Anti-staticring",★,防静电阻大于106Ohn,"防静电环测试仪

Anti-staticringtester","所有防静电环

AllAnti-staticring",4H,"所有防静电环

AllAnti-staticring",2H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,4,"焊线外观

appearance",,★,"焊点饱满，无锡尖，偏位，焊点小，脏污，焊球，线材无烧焦\破皮

Solderisplumpnoburr,offpad,dirty,wireisnoburnordamagedjacket.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

18,"压合连接套

Laminatedcouplingsleeve","手啤机/pressmachine

透视管压合固定治具

PerspectivetubeLaminatedfixedfixture",,1,"外观

appearance",,★,"1.螺套压到位（不可有明显缝隙），不允许有破损、披锋

screwpispressedatrightposition(noobviouslygap).Nodamagedorburr.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,,★,"2.透视窗与EVOD按键在一条直线上

perspectivewindowandEVODbuttonsinastraightline","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,,,,"3.物料无污迹，无披锋，无生锈现象等

Materialnostains,nocloak,norust,etc.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

19,"透视管组件加工

PerspectiveTubeAssemblyProcessing","手啤机/pressmachine

透视管压合固定治具

PerspectivetubeLaminatedfixedfixture",,1,"方向

Appearance",,★,"螺套外面有线圈的一端预装于透视管透视窗较小那端

Cabanatuanofthreadedcorrespondingtothesmallwindowofperspective","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,1,"螺套按键规格

Threadedspecification",,,"Φ13.5*4.0mm,M13*0.5黄铜C3604,镀镍

Φ13.5*4.0mm,M13*0.5brassC3604,nickel-plated","游标卡尺

Calipers

目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,1,"透视管规格

PerspectiveTubespecification",,,"ø14*52mm,不锈钢304,表面抛光处理,镭雕LOGO-SmokeGreen

ø14*52mm,stainlesssteel304,surfacepolished,laserengravingLOGO-SmokeGreen","游标卡尺

Calipers

目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,1,"透明管规格

TransparentTubespecification",,,"Φ13.4*42.0mm,PC110,透明色

Φ13.4*42.0mm,PC110,transparentcolor","游标卡尺

Calipers

目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

20,"压合透视管组件

LaminatedPerspectiveTubeAssembly","手啤机/pressmachine

透视管压合固定治具

PerspectivetubeLaminatedfixedfixture",,1,"外观

appearance",,★,"1.螺套压到位（不可有明显缝隙），不允许有破损、披锋

screwpispressedatrightposition(noobviouslygap).Nodamagedorburr.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,,,★,"2.透视窗与EVOD按键在一条直线上

perspectivewindowandEVODbuttonsinastraightline","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,3,,,,"3.物料无污迹，无披锋，无生锈现象等

Materialnostains,nocloak,norust,etc.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

21,透明固定座打胶TransparentHolderGluing,"牙签

Toothpick",,1,"外观

Appearance",,★,"胶水需满一圈，不可溢出

Glueneedfullcircle,cannotoverflow","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,"胶水规格

Gluespecification",,★,"SD919三岛胶水,100ml/支

SD919Mishimaglue,100ml/PCS","目视

Visualcheck",100%,2H,100%,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

22,"装电池盖

BatteryCoverAssembly","手啤机

Pressmachine

",,1,"外观

appearance",,★,"1.螺套压到位（不可有明显缝隙），不允许有破损、披锋

screwpispressedatrightposition(noobviouslygap).Nodamagedorburr.","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,2,"弹簧规格

springspecification",,,"ø10*3.9mm,锥形弹簧进口弹簧钢72A，表面镀纯金

ø10*3.9mm,importedspringsteelconicalspring72A,goldplated","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

23,"烟嘴组件加工

MouthpieceAssemblyProcessing","手啤机/pressmachine

透视管压合固定治具

PerspectivetubeLaminatedfixedfixture",,1,"方向

Appearance",,★,"螺套外面有线圈的一端预装于透视管透视窗较小那端

Cabanatuanofthreadedcorrespondingtothesmallwindowofperspective","目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,1,"烟嘴规格

Mouthpiecespecification",,,"ø14*28mm,M13*0.5黄铜C3604,镀镍

ø14*28mm,M13*0.5brassC3604,nickel-plated","游标卡尺

Calipers

目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

,,,,1,"烟嘴垫规格

MouthpiecepadSpecifications",,,"ø10.8*10mm,硅胶65°本色

ø10.8*10mm,silicagel65°naturalcolor","游标卡尺

Calipers

目视

Visualcheck",80pcs,2H,80pcs,1H,"IPQC抽检

IPQCSampling","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"退不良物料

ReturndefectivematerialtoMRB"

24,"扭配烟嘴/吸力测试/

Torsionalwithcigaretteholder/RTDtest/","吸烟治具RTDTester

C078烟弹C078Cartridges",,1,,"测试治具功能

Jigfunction",,"治具有效期

Jiginvaliddate","目视

Visualcheck",\,每天生产前Beforeproduction,\,每天生产前Beforeproduction,"IPQC抽检

IPQCSampling",《首检确认表》,,"Readjust

返修"

,,,,2,"吸力测试

RTDtest",,★,"-0.8~1.8Kpa（装入烟弹后）

AfterloadingtheemptyCartridges","测试治具

Jigtest",100%,"每PCS

everypcs",100%,"每PCS

everypcs","LQC全检

LQCfulltest","《产品制程巡检记录表》

《IPQCprocessinspectionrecord》",,"返工

Rework"

,,,,,,,,,,80pcs,2H,80pcs,1H,"IPQC抽检

IPQCsampling",,,

,,,,3,功能特性,,,"1.灯色正常与标识一致

2.工作时不允许出现无灯，闪灯，有烟雾被吸出

Ledcolorisrigh