CCS焊接工艺认可表格

CCS焊接工艺认可表格FORM：pWPS-1/3焊接工艺计划书(pWPS)PreliminaryWeldingProcedureSpecification基本参数工作控制号：EssentialparametersNo.焊接工艺名称及编号Nameandserialnumber制造厂名称及地址Manufacture’sNameandaddress焊接方法：Weldingprocess单道焊FORMCHECKBOXSinglepass多道焊FORMCHECKBOXMultipass组合焊FORMCHECKBOXMultiprocess单面焊FORMCHECKBOXOneside双面焊FORMCHECKBOXDoubleside背面清根FORMCHECKBOXBackgouging接头型式：Jointtype焊接位置：Weldingposition母材级别/交货状态：Parentmetalgrade/deliverycondition焊接设备的型号：Weldingequipment母材厚度Thickness车间底漆：Shopprimer管子外径尺寸：PipeoutsideDia.保护气体（种类/纯度）：Shieldinggas(type/purity)坡口设计(草图)Testjointdetails(sketchwithdimensions)焊道布置和焊接顺序(草图)Beadsequencedetails(sketch)焊接参数Weldingparameters焊道Run焊接方法Process焊材直径Sizeoffillermaterial(mm)电流种类和极性Typeofcurrent/Polarity焊接电流Current(A)电弧电压Voltage(V)焊接速度*Travelspeed*(cm/min)热输入*Heatinput*[kJ/cm]气体流量Gasflowrate(1／min)*如有必要时*Ifrequired焊接工艺计划书(pWPS)（续）FORM：pWPS-2/3焊接材料(型号/规格/等级)：Fillermaterial(type/size/grade)衬垫材料(厂家及型号)：Backing（manufactureandtype）：施焊环境：Weldingsiteconditions焊前预热温度Preheattemperature道间温度Inter-passtemperature焊后热处理：Post-weldheattreatment最低值Min.℃最低值Min.℃最高值Max.℃预热方法：Preheatmethod其它有关特殊要求*：Otherinformation**如焊条/焊丝最大摆动宽度、焊道清洁方式、脉冲电流特性等*e.g.Weaving(max.Widthofrun),Methodofinter-passcleaning,characteristicofpulsecurrentetc.试验项目Testitems非破坏性检查Non-destructiveexamination目检Visual射线探伤Radiography超声波探伤Ultrasonic磁粉探伤Magneticparticle渗透探伤Liquidpenetrate破坏性试验Destructiveexamination拉伸试验Tensiletests横向拉伸Transverse纵向拉伸Longitudinal弯曲试验Bendtests正弯Face反弯Root侧弯Side冲击试验Impacttests试验温度：Testtemperature℃焊缝根部Rootofweld焊缝中心centerofweld熔合线fusionline距熔合线2mm2mmfromFL焊缝表面Faceofweld焊缝中心centerofweld熔合线fusionline距熔合线2mm2mmfromFL距熔合线5mm5mmfromFL距熔合xxmmxxmmfromFL宏观检查Macroexamination硬度试验Hardnesstest角接焊破断试验Filletweldfracture其他检查和试验Additionaltest(s)焊缝金属的化学成分Chemicalanalysisofweld试件母材的化学成分Chemicalanalysisofparentplate接头金相照片（×倍）metallographicofthejoint(×)点蚀试验Pittingtest晶间腐蚀试验Intercrystallinecorrosiontest签名：Signature制造厂代表日期ManufacturerDateFORMpWPS-3/3焊接工艺计划书(pWPS)(续)PreliminaryWeldingProcedureSpecification(continued)以下由验船师填写：ThefollowingistobefilledinbytheSurveyor:上述焊接工艺计划书经审核，同意按本焊接工艺计划书进行焊接工艺试验………………Theabove-mentionedpWPShasbeenreviewedandimplementationofWPTinaccordancewiththispWPSisapproved.上述焊接工艺计划书经审核，审核意见如下：(请及时回复并与担当验船师联系)…………签名：SignatureCCS验船师日期CCSSurveyorDate填写说明：Remarks:×————适用Applicable————不适用Inapplicable下列缩写可用于表格填写：Thefollowingabbreviationmaybeusedinthisform.焊接方法：Weldingprocess:手工电弧焊：SMAW，埋弧焊：SAW，金属极气体保护焊：GMAW，钨极气体保护焊：GTAW，药芯焊丝气体保护焊：FCAW，气电立焊：EGW焊接位置：Weldingposition平焊：F；立焊(上行)V(up)；立焊(下行)V(down)；横焊H；仰焊O船形角焊：FF;平角焊：FH;立向上角焊：FVu;立向下角焊：FVd；仰角焊FO；电流种类和极性：Typeofcurrent&Polarity：交流AC；直流正接DCSP；直流反接DCRP；脉冲电流Pulsed焊接工艺认可试验报告（WPQR）FORM:WPQR-1/4WeldingProcedureQualificationRecord工作控制号：No.:制造厂焊接工艺编号Manufacture'sweldingprocedureNo.制造厂名称及地址Manufacture'snameandaddress材料及焊接工艺MaterialandWeldingprocess焊接工艺试验日期：Dateofweldingproceduretest：焊接方法：SAWWeldingprocess单道焊单面焊SinglepassOneside多道焊双面焊MultipassBothside组合焊背面清根MultiprocessBackgouging坡口设计（草图）Testjointdetails(sketchwithdimensions)焊道布置和焊接顺序(草图）Beadsequencedetails(sketch)接头形式：Jointtype焊接位置：平焊FWeldingposition母材(等级/厚度/交货状态)：Parentmetal(grade/thickness/deliverycondition)焊接材料（型号/规格/等级）：Fillermaterial(type/size/grade)衬垫材料(厂家及型号)：Backing(manufactureandtype）：保护气体（种类/纯度）：Shieldinggas(type/purity)管子外径尺寸：Outsidediameterofpipe焊剂：Flux:预热及热处理：Preheatandpost-weldheattreatment焊前预热温度Preheattemperature道间温度Interpasstemperature最低值Min℃最低值Min℃最高值Max℃焊后热处理：Post-weldheartreatment其他说明：Otherinformation焊接细节Weldingdetails焊道Run焊接方法Process焊材直径Sizeoffillermaterial(mm)电流种类和极性Typeofcurrent/polarity焊接电流Current[A]电弧电压Voltage[V]焊接速度2Travelspeed2[cm/min]热输入2Heatinput2[kJ/cm]气体流量Gasflowrate(l/min)焊工姓名Welder'sname环境温度：℃AmbientTemperature相对湿度：%RelativeHumidity焊接工艺认可试验报告(续)FORM:WPQR-2/4WeldingProcedureQualificationRecord(continued)试验项目及结果Testitemsandresults1.非破坏性试验Non-destructivetesting目检Visual射线探伤Radiography超声波探伤Ultrasonic磁粉探伤Magneticparticle渗透探伤Liquidpenetrate2.破坏性试验Destructivetesting拉伸试验Tensiletests试样Testassembly抗拉强度Tensilestrength(N/mm2)屈服强度Yieldstrength(N/mm2)伸长率Elongation%断面收缩率Reductionofarea%断裂位置Locationofrupture试验温度Testtemperature℃横向拉伸1Transverse1横向拉伸2Transverse2纵向拉伸Longitudinal/弯曲试验Bendtests角接焊破断试验Filletweldfracture试样Testassembly压头直径/弯曲角度Former/angle结果Result1.正弯Facebend2.正弯Facebend3.反弯Rootbend焊缝断面宏观检验(照片和结果)反弯Rootbend纵向弯曲Longitudinal冲击试验Impacttests试验温度Temp.℃要求：Requirement尺寸：Size类型：Type缺口位置Notchlocation试验值Values(J)123平均值Average(J)备注Remarks缺口位置Notchlocation试验值Values(J)123平均值Average(J)备注Remarks复试Retest硬度测试Hardnesstest测试形式和载荷:Typeandload测试位置小示意图Locationofhardnessmeasurements(sketch)区域AreaHardnessrange硬度范围母材Parentmaterial热影响区H.A.Z焊缝Weld焊接工艺认可试验报告(续)FORM:WPQR-3/4WeldingProcedureQualificationRecord(continued)附加试验（规范3.2.4.3款要求）：Additionaltest(s)andresult(s)(Accordingto3.2.4.3ofRulesforMaterialandWelding)注：Notes:1、如焊条/焊丝最大摆动宽度、焊道清洁方式、脉冲电流特性等e.g.weaving(max、widthofrun),methodofinterpasscleaning,characteristicofpulsecurrent2、如有必要时Ifrequired×————适用Applicable————不适用Inapplicable下列缩写可用于表格填写：Thefollowingabbreviationmaybeusedinthisform焊接方法：Weldingprocess手工电弧焊SMAW；埋弧焊SAW；金属极气体保护焊GMAW；钨极气体保护焊GTAW；药芯焊丝气体保护焊FCAW；气电立焊EGW焊接位置：Weldingposition:平焊F；立焊(上行)V(up)；立焊(下行)V(down)；横焊H；仰焊O电流种类和极性：Typeandpolarityofcurrent：交流AC；直流正接DCSP；直流反接DCRP；脉冲电流Pulsed船形角焊：FF;平角焊：FH;立向上角焊：FVu;立向下角焊：FVd；仰角焊FO；兹证明本焊接工艺认可过程和试验结果，符合中国船级社《材料与焊接规范》。THISistocertifythatthetestprocessandresultswerefoundtobeincompliancewiththerelevantrequirementsofCCSrulesformaterialsandwelding.签名：Signature制造厂代表日期Manufacturer_________________Date_________________CCS验船师日期CCSSurveyor_________________Date_________________附件FORM:WPQR-4/4Appendix为了保证焊接工艺认可试验的质量，并使其具有可追溯性，应提交下列文件的复印件(必要时也可进行增减)。Inordertoinsurethequalityofweldingproceduretestandmakeittraceable,copiesofthedocumentslistedbelowaretobesubmitted.(Itemsinthelistmaybeaddedordeletedasnecessary).文件清单ListofDocuments序号No.文件名称Documentname备注Remarks1母材质量证明书Certificationofbasematerial2焊接材料质量证明书Certificationoffillermaterial3无损检测报告NDTreports4试验报告(包括拉伸、弯曲、冲击、硬度等)Testreports(Tensiletests,Bendtests,impacttests,Hardnesstest,etc.)5焊缝断面宏观检验报告(照片和结果)Macroexaminationreports(Photoandresult)6外观检查照片Photosofweldsurface7力学性能试样照片Photosoftestpieces8施焊焊工CCS资格证书(如有时)Welder’CertificateissuedbyCCS(ifany)9焊接参数记录Recordoftheweldingparameters.10FORM：WPS-1/2焊接工艺规程(WPS)WeldingProcedureSpecification工作控制号：No.焊接工艺名称及编号Nameandserialnumber制造厂名称及地址Manufacture’sNameandaddress适用板材(钢管)规格/材质：Basematerialrange焊接方法：Weldingprocess单道焊Singlepass多道焊Multipass组合焊Multiprocess单面焊Oneside双面焊Doubleside背面清根Backgouging接头型式：Jointtype焊接位置：Weldingposition母材级别/交货状态：Parentmetalgrade/deliverycondition)焊接设备的型号和主要性能参数：Weldingequipment母材板厚：Thickness车间底漆：Shopprimer管子外径尺寸：PipeoutsideDia.气体种类：Gastype坡口设计(草图)Testjointdetails(sketchwithdimensions)焊道布置和焊接顺序(草图)Beadsequencedetails(sketch)焊接参数Weldingparameters焊道Run焊接方法Process焊材直径Sizeoffillermaterial(mm)电流种类和极性Typeofcurrent/Polarity焊接电流Current(A)电弧电压Voltage(V)焊接速度*Travelspeed*(cm/min)热输入*Heatinput*[kJ/cm]气体流量Gasflowrate(1／min)*如有必要时*Ifrequired焊接工艺规程(WPS)(续)FORM：WPS-2/2WeldingProcedureSpecification(continued)焊接材料(型号/规格/等级)：Fillermaterial(type/size/grade)