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BYK润湿分散剂毕克化学技术咨询(上海)有限公司Contents内容BasicsofPigmentStabilization颜料稳定基础知识Stabilization
Mechanisms稳定机理InteractionW/DAdditives
with
Pigments润湿分散剂与颜料的相互作用Formulation
Guidelines(AdditiveDosage,EvaluationMethods) 配方指导(助剂添加量、评价方法)WettingandDispersing
Additives
based
on润湿分散剂基于Established
Technologies成熟技术CPT 可控聚合技术AdditiveRecommendation–Quickreference助剂推荐-快速参考Drypigment干颜料Dispersion分散Primaryparticles原始颗粒(idealdispersion)理想的分散状态Agglomerates聚集体Pigmentinresinsolution颜料在树脂溶液中DeflocculationofAgglomerates聚集体的解絮凝ParticleSizeVersusSurfaceArea
粒径与比表面积对比Pigment颜料Particlesize颗粒大小
(µm)Surfacearea比表面积
(m2/g)Ironoxidered氧化铁红0.25012Carbonblack1炭黑10.09520Phthaloblue酞菁蓝0.07064Carbonblack2炭黑20.013460WettingandDispersing
Process
润湿分散过程2Dispersing分散1Wetting润湿3Stabilization稳定StepsofStabilization稳定步骤Reduced:降低-settling沉降-sagging流挂flood&float浮色发花
strong
flood&float严重浮色发花highviscosities高粘度Reduced:降低-colorstrength色强-gloss光泽-less
flood&float更少浮色发花-higher
gloss更高光泽-low
viscosity低粘度
highest
colour
最高的色强
strengthControlledFlocculation受控絮凝Flocculation絮凝Deflocculation解絮凝Improved提高Improved提高
Deflocculation解絮凝
Deflocculation/Controlled
Flocculation解絮凝/受控絮凝Gloss,hazeHiding
power光泽、雾影、遮盖率Improved提高Slightly
reduced轻微降低Anti-settling,sagcontrol抗沉降、流挂控制Reduced变差Improved提高
Contr.Flocculation受控絮凝Flooding&floating
control浮色发花控制TOPCOATS,
面漆
highgloss高光PRIMERS,highbuild
low–medium
gloss
coatings底漆,厚涂层低-中光泽涂料Idealfor:最好用于:WettingandDispersing
Additives
–Effects
润湿分散剂-效果
Deflocculation解絮凝型Appearance外观Controlled
Flocculation可控絮凝型Protection保护TypesofStabilization稳定的类型Electrostatic
stabilization静电稳定Stericstabilization位阻稳定(osmotic/entropic
repulsion)渗透/熵排斥
electrostatic
stabilization
mainlyinwater-borne
systems(e.g.,emulsions)
静电稳定主要在水性体系里(例如乳液)
steric
stabilizationinsolvent-andwater-borne
systems位阻稳定在溶剂以及水性体系
combinationofboth
mechanismsinwater-borne
systems水性体系中两种机理结合Wetting
and
Dispersing润湿与分散Toselect
therightadditive,you
needtoknow:要选择合适的助剂,你需要知道:Polarityofthe
system(low,medium,high…)
系统的极性(低中高)Typeofthe
coating(primer,topcoat,basecoat…)
涂料的类型(底漆、面漆、底色漆)Pigmentation:pigment
type(organic/inorganic),surface
areaandsurface
chemistry(acidic/basic)
颜料:颜料类型(有机/无机),比表面及表面化学(酸性/碱性)Co-Grindor
single
Grind
共研磨或是单独研磨Grinding
method(w/oresin)研磨方式(有无树脂)
Fatty
acid
chemistry
脂肪酸化学
Polyesters,polyamine
amides,聚酯,多胺酰胺Polyaddition,Polycondensation
加聚、缩聚
WettingandDispersingAdditives:EstablishedTechnologies
1stGenerationWettingandDispersing
Additives润湿分散剂:成熟的技术第一代润湿分散剂Deflocculating解絮凝ControlledFlocculating控制絮凝1stGenerationWettingandDispersing
Additives
Fatty
Acid
Chemistry
basedW/DAdditives
第一代润湿分散剂 脂肪酸化学类的润湿分散剂lower
Polarity
极性 higherlower
Molecular
Weight
higher
分子量BYKUMEN®BYK®-P104SBYK®-220SANTI-TERRA®203ANTI-TERRA®204DISPERBYK®-108ANTI-TERRA®-UDISPERBYK®-101DISPERBYK®DISPERBYK®-130Deflocculating解絮凝Controlled
flocculating控制絮凝DISPERBYK®-192WettingandDispersing
Additives:EstablishedTechnologies
1stGenerationWettingandDispersing
Additives
Phosphoric
Acid
Esters磷酸酯polyester/polyether
polymers,polyether
polymers
e.g.Disperbyk®-110,111,180,聚酯/聚醚聚合物,聚醚聚合物one
pigment/filler
affinic
grouppermolecule
每个分子有一个颜填料亲和基团POLYESTER聚酯POLYETHER聚醚-O-PO(OH)21stGenerationWettingandDispersing
Additives
Phosphoric
AcidEsterbasedW/DAdditivesDISPERBYK-111DISPERBYK-180DISPERBYK-110lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDISPERBYK-103DISPERBYK-106DISPERBYK-102WettingandDispersing
Additives:EstablishedTechnologies
1stGenerationWettingandDispersing
Additives
Stabilizationoforganic
pigments
is
often
not
optimum
对有机颜料的稳定通常不是最佳的
Stabilizationoffoam
possible(surfactant-like
structure!)
可能会稳泡(与表面活性剂类似的结构)Remarks:
评述Predominantly
developed
for
inorganic
pigmentsandfillers大多用于无机颜填料WettingandDispersing
Additives:EstablishedTechnologies
2ndGenerationWettingandDispersing
Additives
第二代润湿分散剂HighMolecular
weight
Additives高分子量助剂
Many
pigment
affinic
groups很多颜料亲和基团2ndGenerationWettingandDispersing
Additives
BasedonPolyurethaneChemistry基于聚氨酯化学
polyester
urethanes,polyether/polyester
urethanes,聚酯PU、聚醚/聚酯PU
differentfunctionalities:acidic,basic,不同的官能团:酸性、碱性DISPERBYK®-160~169,DISPERBYK®-182,183,184,185,
DISPERBYK®-170,171,174
DISPERBYK®
-2163,2164
Disperbyk®-2150BYK®
-9077Durableadsorption
layer持久的吸附层many
pigment
affinic
groupspermolecule每个分子上有很多颜料亲和基团2ndGenerationWettingandDispersing
Additives
BasedonPolyurethaneChemistry
基于聚氨酯化学lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDISPERBYK-161DISPERBYK-162/-168DISPERBYK-163/-167/2163DISPERBYK-174DISPERBYK-164/2164DISPERBYK-166DISPERBYK-170DISPERBYK-2150DISPERBYK-182DISPERBYK-183/185DISPERBYK-184BYK-9077DISPERBYK-2155DISPERBYK-169DISPERBYK-171DISPERBYK-115DISPERBYK-160NextGenerationPolyurethaneChemistry下一代聚氨酯化学DISPERBYK-2155Linearstructure线性结构M=20.000g/mol分子量η=∞粘度(solids=100%)Globular
structure球形结构M=20.000g/molη=13.000mPa·s(solids=100%)ConventionalPUchemistry传统PU化学NextGen.PUchemistry下一代PU化学PerformanceDISPERBYK-2155性能100%solids/active
Substance
100%固含/活性成分
Wide
compatibility
including
2KPU,TPA,baking
systems,NC,AC
相容性宽,包括2KPU,TPA,烤漆,硝基漆,酸催化体系
highly
efficientinUVsystems
UV系统中高效
The
millbase
viscosity
reduction
is
similar/better
thanDISPERBYK161 对研磨料的粘度降低能力与D-161相似甚至更好
Defocculationandfloodingandfloating
similartoDISPERBYK161.
解絮凝与抗浮色发花能力与D-161相似No
yellowinginbaking
systems
烘烤系统中无黄变Noaccelerationof2Ksystems
2K系统中无加速反应现象SelectionChartforResin-ContainingPigmentConcentrates
有树脂色浆中的助剂选择图
Alkyds BakingSystems 2-pack/NCO
Long-oilMedium-oilShort-oil
烘烤系统 长油 中油 低油DIS-2150DIS-163(-167)DIS-2163/-2164DIS-161DIS-162DIS-115Polar极性Non-polar非极性DIS-21552ndGenerationWettingandDispersing
Additives
BasedonHyperbranched
Polyamines基于高度支化的多胺Modified/neutralizedHighMolecular
Weight
Polyamines改性/中和的高分子量多胺Polyelectrolytes
聚电解质 DISPERBYK®-140 DISPERBYK®-142 DISPERBYK®-145 BYK®-90762ndGenerationWettingandDispersing
Additives
BasedonHyperbranched
Polyamines
基于高度支化的多胺Disperbyk®-140Disperbyk®-145BYK®-9076lower
Polarity极性
higherlower
Molecular
Weight
higher
分子量Deflocculating解絮凝Solvent-Based
System溶剂型系统Disperbyk®-142functional
groups:官能团
–COOH,-NR2,-OH,heterocyclic,alkyl,alkoxy,polyalkoxy,aromatic,ionic
杂环 烷基烷氧基多烷氧基芳烷基离子型Polymerizationingeneral:一般聚合方式
one
monomer
composition
multitudeofpolymerstructures
!
一种单体组分 多种聚合物结构2ndGenerationWettingandDispersing
Additives
BasedonPolyacrylates基于聚丙烯酸酯的第二代分散剂2ndGenerationWettingandDispersing
Additives
BasedonPolyacrylatesDISPERBYK-112 forTiO2inlowpolarsystems
低极性体系DISPERBYK-116 for
architectural
coatings,white
spirit
comp. 用于无芳烃的建筑涂料DISPERBYK-2050 for
resin-free
grinding无树脂研磨DISPERBYK-2070 for
solvent-free
epoxyPigmentconcentrates
无溶剂环氧色浆
BYK-151BYK-154 Dispersing
additives
for
aqueous
emulsion
paintsBYK155
水性乳胶漆分散助剂DISPERBYK-181DISPERBYK-187DISPERBYK-190DISPERBYK-191 W/Dadditives
for
aqueous
pigment
concentrates
DISPERBYK-194
水性色浆分散剂Wetting
Additives
for
aqueous
emulsion
paints水性乳胶漆润湿助剂2ndGenerationWettingandDispersing
Additives
BasedonPolyacrylates(Standard)基于聚丙烯酸酯(标准)Solvent-borne
systems溶剂型系统DISPERBYK-116DISPERBYK-112DISPERBYK-2050lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDISPERBYK-20702ndGenerationWettingandDispersing
Additives
BasedonPolyacrylates(Standard)Aqueous
systems水性系统DISPERBYK-191BYK-151BYK-154/155DISPERBYK-190DISPERBYK-181/-187DISPERBYK-194lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDeflocculation/stabilization:Comparisonofdrawdowns解絮凝/稳定:刮板比较DISPERBYK-190
DesignedforSlurrygrinding设计用于无树脂浆料研磨HeliogenblueL7101FNoW/D无分散剂DISPERBYK-190ThreeGenerationsofW/DAdditiveTechnologiesatBYK
BYK的三代润湿分散剂技术Established
technologies成熟技术CPT控制聚合技术
Fatty
Acid
Chemistry
Phosphoric
AcidEsters Polyurethanes
Hyperbranched
Polyamines
Polyacrylates
Polyacrylates StandardPolymerization
Controlled
Polymerization
控制聚合1stGen.2ndGen.3rdGen.LimitationsofStandardPolymerisation标准聚合技术的局限
(FreeRadical
Polymerisation)
随机自由基聚合
Only
random
copolymers
available–statistic
distributionofthe
monomersinthepolymerchain只能产生随机共聚物-单体在聚合物链中统计分散Nopositioningofspecial
functionalities
or
polaritiesinthePolymerchain
在聚合物链中无法对特殊官能团或其极性进行定位Noblockcopolymers
or
gradient
polymers无法生成嵌段共聚物或梯度聚合物Very
broadM.W.distribution非常宽的分子量分布PigmentaffinicblockAdjustmentofpropertyprofilesthroughCPTblockcopolymer嵌段共聚物multiblockcopolymer多嵌段共聚物gradientcopolymer梯度共聚物Comb-shapedcopolymer梳状共聚物microstructure微观结构Resin-compatibleblock3rdGenerationWettingandDispersing
Additives
BasedonPolyacrylates
by
CPT
基于用CPT方法合成的聚丙烯酸DISPERBYK-2000DISPERBYK-2001DISPERBYK-2020lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDISPERBYK-2025DISPERBYK-2009DISPERBYK-2010DISPERBYK-2015DISPERBYK-2008Wetting&Dispersing
Additives
basedonCPT
CPT方法合成的润湿分散剂System系统Solids
Content固含Solvent溶剂YearofIntroduction推出年份Targeted
EndUses目标应用领域DISPERBYK-2000Solvent-borne溶剂型40%MPA/BG1999Automotive,GIC,PrintingInks汽车、工业、油墨DISPERBYK-2001Solvent-borne46%MPA/BG/PM1999Automotive,GIC,PrintingInksDISPERBYK-2020Solvent-borne70%MPA2006Wood,GIC,Architectural木器、工业、建筑DISPERBYK-2010Water-borne40%Water2006Automotive,GIC,Wood汽车、工业、木器DISPERBYK-2025Solvent-borne70%MPA2007GIC,Coil
Coatings,Wood工业、卷钢、木器DISPERBYK-2009Solvent-borne44%MPA/BG2007Wood,GIC木器、工业DISPERBYK-2015Water-borne40%Water2008Deco,Automotive,GIC,Wood,装饰、汽车、工业、木器DISPERBYK-2008Solvent-free100%PPG2009Wood,GIC,PrintingInks
MPA=Methoxypropylacetate丙二醇甲醚醋酸酯 BG=Butylglycol乙二醇丁醚PM=Methoxypropanol丙二醇甲醚 PPG=Polypropylenglycol聚丙二醇CPTDISPERBYK-2000andDISPERBYK-2001Bindercompatible
chain基料相容链段Pigmentaffinic
block颜料亲和嵌段1999BYK-Chemieintroduced
the
first
additives
basedonGroupTransferPolymerisation(GTP)Technologytothe
coatings
market毕克化学公司向涂料市场推出首批基于基团转移聚合技术的助剂
Excellent
for
CAB-containing
basecoats
在含CAB底色漆中性能优越
Specially
for
carbon
blackandorganic
pigments
特别适用于炭黑与有机颜料Bestadditives
for“deep-blue”black
对“深蓝”黑是最好的助剂
Excellent
millbase
viscosity
优越的研磨料粘度CPTGoalsfor
product
development
产品开发目的Highsolids
content
固含70%
Widely
compatible
additivetobe
used
for相容性宽,可用于Singlepigment
grinds单一颜料研磨Co–grinding
共研磨
Resin–free
pigment
dispersion无树脂颜料研磨Nonegativeinfluenceonhardnessinacid
catalyzed/cured
systems对酸催化/固化体系的硬度无负面影响
Excellent
price/performance
ratio优越的性价比DISPERBYK–2025CPTDISPERBYK–2020
Dis–202070%solidshighmol.weight
product70%固含,高分子量产品Formedium–lowerpolarsystems用于中低极性体系WoodandFurniture
Coatings木器和家具漆IndustrialCoatings工业涂料IndustrialCoatingsPigment
Concentrates工业涂料、色浆Architectural
Paints建筑漆Suitable适用Recommended推荐CPTDISPERBYK-2009
DISPERBYK-2008Improvedefficiencyofmattingagentsinhigh-solidandsolvent-freecoatingsystems在高固含和无溶剂涂料体系中对哑光粉有更好的效果Lowviscosity降低粘度Goodorientationofmattingagents哑光粉定向好W/DAdditives
for
matting
agents用于哑光粉的润湿分散剂Structured
Acrylate
Copolymers结构化丙烯酸共聚物DISPERBYK2009DISPERBYK2008DISPERBYK-2008
Benefits优点
100%non-volatile
matterHighsystem
compatibilityandeasy
incorporation
相容性好、易添加
resins树脂
reactive
diluents反应性稀释剂
solvents溶剂
matting
agents(untreatedandsurface-treated)哑粉(未处理及表面处理的)(pigmentsandextenders)颜填料Lowglosscoatingseven
with
standard
silicas即便使用标准二氧化硅也能获得低光泽
Strong
reductionofviscosity
simplifying强烈降低粘度
incorporationofevenhighamountsofsilica-based
matting
agents可添加大量的二氧化硅类型的哑粉
handling
and易于操作
applicationofmattcoatings哑光漆易于施工Lowadditive
dosage
required
forhighperformance低助剂用量可获得高性能CPTWorkingMechanismofDISPERBYK-2008
工作机理pigment
affinic
groups颜料亲和基团binder
compatibility基料相容modificationtoimprove
stabilization
改性以改进稳定性SiO2SiO2CPTDISPERBYK-2010andDISPERBYK-2015
W/DAdditiveforwater-bornesystems
水性体系用润湿分散剂
designed
for
resin-free
grinding
设计用于无树脂研磨
for
inorganicandorganic
pigments
用于无机和有机颜料
Wide
compatibilityinvarious
let-down
systems
在各种配漆体系中相容性宽DISPERBYK-2010
combinationofblockand
comb
structure
含有嵌段和梳状结构Waterresistance
due
tohydrophobic
block憎水嵌段的部分改善耐水性EndUse:Automotive,GIC 应用:汽车、工业
Mw~20.000g/mol分子量DISPERBYK-2015
comb
like
structure
梳状结构VOCfree
无VOCEndUse:Deco,Automotive,Wood
装饰、汽车
Mw~11.000g/molCPTAdvantagesofCPTCPT的优势Newproduct
properties
with
existing
standard
monomers(Meth)acrylates,Styrenes,Acrylonitriles,(Meth)acrylamides利用现有标准单体产生新产品性能:(甲基)丙烯酸酯、苯乙烯、丙烯腈、(甲基)丙烯酰胺
Customized
polymeric
structures
可设计的聚合物结构Designofpolymersinanysolventpossible
在任何溶剂中都可以进行聚合物的设计Nolimitationinselectionoffunctional
groups
选择官能团没有限制Fullchain
length
control 链长可控制Toolboxof5differentCPTmethods5个不同的CPT方法CPTPigmentConcentratesinWater-BorneCoatings
水性涂料用色浆Additiveselectionbaseduponpigment/fillertype根据颜填料类型进行助剂选择DISPERBYK-192incombination
withBYK-154forTiO2
stabilizationD-192与B-154搭配使用用于钛白粉的稳定Overview
ProductsForResinGrindsCanalsobeusedforresin-freepigmentconcentratesDIS-180ForinorganicpigmentsDIS-183/185LesspolarversionofDISPERBYK-184,foruniversalcolorants(185forGlycol-freecolorants)DIS-191OptimizedforemulsionsDIS-184Forinorganic+organicpigments;forCo-grindsDIS-2012FirstchoiceGrinding
resin(35%)29,3Amine0,3Water28,3Preservative0,1BYK-0243,0DISPERBYK-1917,0PR-17032,0100,0ForprintinginkswithAcrylicresinsDIS-193DIS-182Forinorganic+organicpigmentsNowadaysmainlyusedinSolvent-basedsystemsExample:EmulsionSystemCanalsobeusedforresin-containingpigmentconcentratesWater46,3Preservative0,1BYK-0181,0DISPERBYK-19017,5PR-17035,0100,0ExampleDIS-190StandardrecommendationDIS-192forEffectpigmentsDIS-194for2packsystemsDIS-191OptimizedforemulsionsDIS-2012Allowsuseofamine,co-solvent,thickenerandsurfactantsinthegrindDIS-198forprintinginks(complimentarytoDIS-190)andcoatingsapplicationsDIS-2010MostHydrophobicproductLeastimpactonwaterresistanceDIS-2015forDecorativeCoatings;forWoodCoatingsOverview
ProductsForResin-freeGrindsDISPERBYK-198:TheComplementaryPartnerofDISPERBYK-190inwater-borneSystemsColorIndexPigmentDISPERBYK-190DISPERBYK-198P.Y.83PV-EchtgelbHR-02XP.Y.83Novoperm
yellowHR04XP.Y.83Novoperm
yello
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