剪切泵说明书(中英文)

剪安装使说明书Installation西部油装PetroleumCo.,LTD目录用……………1理………号说…………能表…………构图…………………5装、、维南………6.1引………76.2强……6.3安………6.4使……………6.5维………………1.Introduction………………2.Principleofoperation………153.Explanation………4.Performance…………5.Structural…………186.Guidlemaintenance…………6.1Foreword………………6.2……………206.3Installation……206.4……………246.5…………25WJQ5″剪切使用说明书作WJQ5″泵是用于切聚和粘被现用和证实效的。钻井统中合物或粘应提分地以后进入液系才能分发效用善钻性能如没有剪切合物第一环中能堵动筛，失大聚合增加井成并且能使液中大寸的颗粒而难除掉完井，由有充剪，聚会产多“眼些“鱼眼”会地层地渗透低，层减。经实证WJQ5具有的性它能高分合物能为）迅水提供的剪解决合物粘土钻井或完液因水好而的突问题时，泵能合物减15%以上，润土减少30%以上且改泥饼流损，降井液比速提高胶度，了国类产的先平，封结可靠使维护便。2．理WJQ5封采非常靠的密，保泄漏部配个不锈钢涡轮（其上有叶、、44喷嘴、室一板，够生超25.4m/s的小端剪（液切液流剪切时，半50%）的液体涡轮室的力推将被切两该涡切泵在一用底，并带轮窄V和防电动驱动剪套使有一寸适的混合漏斗组成个完剪切合作统该泵封的使命大高。遵循安装殊条应用则，一步其能。公司在油工业用中于提泵性一及特议进理。意：该用于泥浆统，系统钻井及重，它受到时将快损泵。理如：一WJQ5″图合物从V流道进并以行与板P的方，收液流过44嘴射出，并以高速冲剪切板后在M壳收。总V流沿着剪切流动剪切尖T尖端许牙齿速旋牙齿合物或粘再一剪切样就了聚（或）高剪切速水3．号明″轮名径（）封形进口（英出口（英轮剪4．能(型号

流量扬程转速效率(m)(r/min)

汽蚀余量

功率(kw)配套功轴功率率WJQ5WJQ5

322280283322280283二

″曲线5．构三

″结图WJQ56"J-10"剪泵件细(表序号

数量1111111

零部件称泵壳叶轮组剪切板加强板护板填料箱右端盖

序号

数量4411111

零部件称螺母垫圈压板组O型密封圈55×3.1填料销轴套

221111

油封63.5×88.8×12轴承2313（GB/T281-94油孔盖泵座轴承座O密圈140×3.1

111111

机械密加强套盖型螺方螺母垫圈前护板

21211111114

轴承7311ACM/DB（GB/T292-94O密圈125×3.1油杯GB1152-89圆螺母GB812-88锁紧垫左端盖油封47.6×69.9×10轴油标A12丝堵ZG1/2挡泥环堵头ZG3/4调节螺6．″×6"J-10"剪泵装使、护南6.1引指南″×剪切装、用、的一问题介绍参考本指能解问题与本售后部门，将及时你答6.2强说6.2.1该只在计使。6.2.2该泵密是械封填料密为密封,当封效，可紧料封,否则成封必损。6.2.3泵转能过5秒,必须满体浆可转否会成封坏6.3安四WJQ5″泵安装系统流程切泵由剪斗及聚土）合罐。为安装输，合物粘土合罐场泥的一仓组五W形图法尺（位）法兰口法口法

D/8

d/2/2

（mm

注：法径法兰外径螺纹心距厚连螺栓数及。WJQ5″×6"J10"切总明表(表号

部件

号

量

部件

118841

座切泵栓圈母机

662441

轴口销柱母窄V15皮带

111

套皮带

1

6.3.1泵装的安置应能靠送源入段度吸入。泵基础水平固可以避动。6.3.2皮轮安皮带线必行，面误不得2mm。带必正、。机安须平牢固6.3.3进管安入管面积大于于泵道断。入管不允装节可以安装常开阀以减少液紊乱阀只拆泵行检才能。C.为避免入管产生送源和泵之间应从高到低逐过渡果用要泵有吸况下，请真空或阀引泵入的管须平其长至少入管径的倍。当临用软入管，必保证不被，这因为段管一般比大低，气压下，管压缩而导量降甚至。6.3.4出管为便的检出口中应安装阀。所有（包口管必须自己撑，允许泵承路重工作件不不稳出路中须安流阀保证设计行。当泵与压备相，在流阀出口必须装止，以液体流，，回会导发生水现象损坏6.4使6.4.1准A用手泵轴必须运转，各不得擦声B检查，必确保体所向一。全开段的。给泵入口路注体，排出。6.4.2运操A准备工作全束后动电6.4.3润A轴承润滑轴承采用油润润滑加至标的，要加油，将导轴承和过每天或换油次。在特殊情承可与润相容滑脂。B填料腔润滑填须经滑以防止填过热坏要每天一次注脂时旋转轴，其充入填，到填盖端脂渗止。6.5维（照三零明表2）A拆卸：拆轮组拆压板（26卸（拆组件2切板3板4母、34）及35意轮扳则用垫块榔头击涡部辐出叶先在带轮住轴转动拆套（和机动环（31拆（）填料（6退（过紧用楔块敲尾（轴）使动。退环（拆右端（从架退承总。松垫圈出锁螺母17）和锁垫圈l拆托架退出（14上，轴心m退（9英寸套筒对准轴承圈套筒承退B检查叶轮重汽特别主叶过蚀、、损时求更轮。轴：跳动及油位置擦，轴纹、、台及其面有时，整轴法修，则换轴轴套面粗损伤重时换轴经过的油须更。滚动磨损转时或有的承必（新轴更换才能所换轴承必和泵轴承、尺一致．O型密圈：经过O型密封圈应更换，对其密封等，没有损，以再C装配照图及零细表2）装有零须清是O封槽、承及润滑要仔细清洗糙部用细打磨装两轴背对装，进锁母要扣紧垫锁紧紧固矩：346牛在（，在上涂层减。D

叶和护间的隙为。填不能过紧时可导致烧。装按拆方向行好轴应，部位有阻如有，调螺栓）和螺螺栓（26）是泵轴上的件向，松栓（26）是轴上零件移动意：无轴左右调调整后，要将（26）上紧，螺（）并紧，防止转时窜。障及a填泄漏重，严重，轴表面。—拆料，细铁弯曲壁上，果检有过沟槽更换压导致磨损。b聚封（重导漏。—排更换脂油（20般情当泵运转3-6个后应换一轴封胺脂和轴c填。—原填料压得紧，发热—排更换，压不能过紧d叶叶轮动不。—原叶轮和护间隙，或轮与和料盒间隙。—排用螺26螺母27）节间调节用手轴，位不有阻摩擦转动。eWJQ5″般故排除表5″J-10切故及除（表5）序号

故障

原因

排除方1

1、叶与泵壳端或叶轮与衬套生摩擦或叶轮发生擦。轴功率大2、泵比设计点扬程低多的条下运行。3、填压盖压得紧。4、皮打滑。1、大颗堵塞入和叶轮流。

调整叶与泵壳端及叶轮与衬套间隙，或叶轮的间隙，消摩擦。检查所工作机是符合要求，并小排出阀，使泵在设计点作。重新调压盖紧固。紧皮带检查两皮轮安装位置是否适1、清除堵物。

扬程下流量下轴承过泵运行生振动和常噪声

泵转速降。叶轮磨。叶轮与壳端面间过大，泄增大。进口阀开度太小1、润油多或少2、油有质。3、轴磨。叶轮磨不平衡。轴承磨。联接松。泵产生蚀。

2、使泵在定转下行。3、更换叶。4、调整叶与泵端的间。5、开大进阀门1、使油面持在标定位。2、更换润油。3、更换轴。更换叶。更换轴。紧固各动部位。改善吸条件，防空气进入泵。5

密封泄严重

机封损。1、更换机封。轴套磨严重。2、更轴套。密封填磨损过大3、装填新的盘环。盘根环卷。4、重组装盘环。杂质、物进入盘环。5、清杂质异洗封。6、盘环口一。6、新按求位装盘环。TheWJQ5pumpgenerationisuniquelypumppolymersclays.Toimprovethedrillfluidproperties,theorclaysshouldbehighlyaddingthemtodrillfluidIfthemaybejamtheandwillinofpolymerdrillingandthesolidsinthedrillwillhardenandclearawaywell.TheWJQ5″shearpumphasprovenforapplyingthesheartohydrateandandtotheirproperties.thetheclaybyormoreandpolymerbyormore.Itimprovefluidlossandfilterbuildsgelstrength,andrateviscosityupreliablesealstructureandconvenientinmaintenance,itcomesupworldstandardsinthesameproducts.．PrincipleofTheWJQ5″asetofsealfornostuffingisseriessteelcontainingnozzles,scoopsshearplate.thefluidthroughthepump.turbinepumpisabasebeltsanddrivepump,guard75HP/102(55kw/75kw)RPMEXPLOSIONU/Lapprovedelectricvolts,phasecycle.ishopper(ZHP150)forapplicationonekitasapackageinorderbuildThepumpistogivelongerservicelifethroughtheimprovedshaftseal.aremanyprinciplesofapplicationasforthepumpdesigniffollowed,willtheofyourturbinepump.willgeneralspecificimproved″turbineandindustrialapplications.Warning!pumpnotusedonactivemudsystemsinceitwillsolidsandbarite.solidspumpquickly.Theprincipleseesfigure1.1diagramof″pumpat“Vistothe“PThe50%thevolumebeingand44“N”andimpacts“P”atat“M”90tothetotalfluid”and”theto“T”thefluidistotheandoftip.Explanationofmodel5J-10nominalforminletdia.（outlet（Inches）shearpumpPerformance(TableModel

Capacity/h)

Head

Speed(r/min)

Power(kw)Efficiency(%)(m)Motor

WJQ5″WJQ5″

Performancecurve:WJQ5drawingFig.3×6"JC-10"Shearpumpparts(Table)ItemNo.

Qty.

PumpCaseassemblyPlateboardProtectingStuffingBoxcoverOil63.5×88.8×12

ItemNo.

Qty.

Nutplateassembly×3.1)StuffingShaft

Bearing(2313)

Reinforce

sleeve

ilholecoverump×3.55)

NutNutPlate

×3.1)cupLockNutLockLeftcoverOil47.6×69.9×10ShaftilplugZG1/2throwingPipeZG3/4BoltGuideandofthe6"JC-10"pump.6.1ForewordTheproblemstoinstallation,ofthe″×6"J-10"pumpareintroducedintheinformationinsolvableproblemsinthisguidewillberepliedin6.2Emphasesthepumponlytheperformancerangeandforwhichitwassealandsealasitssecondaryseal.sealcanbeonlymechanicalsealdisabled.Otherwise,thesealbedamaged.No-loadofcannotpumpmustundertheOtherwise,theseal6.3InstallationFig.4Flowdiagramof″×6"J-10"shearsystemTheshearsystemisformedshearmixingpipelinepolymer/clayhydrator.thehydratorisformedaseparateFig.5WJQ5″ShearFlange（inch）FlangeDNdb（mm

(TableDischargeFlange

58

1/

2

7/

8SuctionFlange

611/918

2

7/

8Notedia.,d-Dia.ofboltcircle,b-Flangethickness,n-d—ofboltholes.6"JC－pumpassembly(TableItemQty.

PartName

ItemQty.

PartName

ShearPumpWasherNutElectricMotor(55kw/75KW)

ClevisHeadSplitPinStudNutV-belt(15)Pulley

KeyExpandingSleevePulleyThepumpbenearthesourcethatthelineandreduceThefoundationbesufficientlyandsubstantialtoabsorbvibrationandtheplateplateshouldinaPulleyTheofpulleysmustparallelandenderrorcannotexceed2mm.ThebeltsbealignedandThemotormustmountedConnectionofsuctionpipesThesuctionlineequalpumpThecapacityacentrifugalpumpshouldneverbythrottlingtheline,butshut-offvalveofacauseturbulenceshouldinthelinetopermittheclosingthelineforremovalofthepumpforinspectionandmaintenance.Thelinedesignedtoeliminateanyairpockets.shouldthesupplyeliminateairpockets.pumporfootvalveforifthethetheofsuctionlift.D．linestraightthepumpofalengthequivalenttoleasttimesitsdiameter.E．Fortemporaryflexibleisused,hoseislinepressureoftenbelowatmosphericpressure.Acollapsedlinewillresultbeloworlossofflow.DischargepipesAvalveshouldbethepermittheclosingthelineforremovaloftheinspectionmaintenance.Allpipes(includingshouldbeindependentlysupportedmustnottheweightoforcompensateformisalignment.Ifoperatingconditionsareknownsufficientaccuracy,itwilltoprovideathrottleintheensuretheoperatesthepoint.Iftheconnectedaitimportanttoinstallcheckvalvebetweenthethethrottlingvalve.valvewillpreventbackflowthepump.BackcauseimpellertoAwilltomechanicandfluidtheshaft6.4Operationrotateshand.CheckthecorrectdirectionfoundOpenvalvefully.D．Pumplinefullfluidforventingair.OperationStartthethepreparations.LubricationC

BearingslubricationAddagradeof10w30weightmotoroiltheofdipstick.DonotoverfilltheHighnaycausechurningandofOilshould90daysUnderthecondition,youwhichdissolvethemotoroilforlubrication.D．

Stuffingstuffingoftennecessarytotheformoverheating.Itbelubricatedleastonceaday.filling,shouldbeintothewhiletheitoutgland.6.532B

Disassembly：pulleykit.Pressingboard（case（）.（）,shearplate（3andStrengtheningboard（4Screwtheleft-hangednuts（36&37）useathethepulleytoIfyoudonothaveofagainstribsoftheatowithdraw（2）r．reinforcesleeve(35)and.sWithdrawprotectingboard（5）andstuffing（）tRemove（33）.Adriventheendofthetheshafttotheblockingmudring（.cover（7&19）w．

Pullandbearingsubassemblyfromthelockthelock-washer(18).andfromshaft.Note:Impactingoftheagainstaongroundwill（）nowbeoffNote:Apieceofstandardslippedovertheandagainsttheinnerracetheworkswell.B．Impelleriftheimpellershowsexcessivecorrosion,wear,or．Shaft:tohasnotIfexceeds0.05mm,theandoilareamustandfreegrooves.Shaftthreadscondition.Replaceshaft,ifnecessary.．sleeve:Sleevethestuffingboxmustbesmoothandgrooves.Ifgrooved,replaceit.．Oiloilsealmustbereplaced.．BallReplaceifworn,loose,roughnoisyrotated.Newshouldnotusebeofandsuppliedtheoriginal．O-ring:ItisthatO-ringgasketsealsandreplaced.Incasesonescanbereusediftheyarewornotherwisedamaged.Ctofigure32)Allpartsshouldbeassembly.especiallyimportantO-ringgrooves,threads,gasketandbearingssurfaces.AnyberemovedwithcrocusFirstlyslipthe(14)thetwoaretomountedback-to-back(thatis,theofthewiththe’sandnumberareplacedlock-washerinlocknuttheagainsttheto346M/1Nofputtheintotheframefromleftandtheontoshaftfromrighti．sleevedareaofthemustlightlyinstallingthesleeve(33).Installtheimpeller.clearancebetweentheofprotecting0.6mm。Withthepackingposition,theintoInitiallytightentheglandtheThenoffboltsandretightentheagainsttheonlyIfitmaypumpisstarted.AssemblyasthesequenceofpumprotatesbyhandafterIffree,theshaftbylooseningorthebolt(26)/nut(27).：Inspiteofadjusttheormusttightentothemoveadjustingandf．sealtheshafthavebeen—thepacking.awireittheandrenewtheshaftifgrooved.Ifitmayworn.．lipsealinleakage.—ReplaceUsuallyrenewthelipatthesealshaftsleeveoncepermonthoperation.．—Reason:overheating.renewtheandproperlyloosenthei．UnusualTheclearancetheprotectingplateofimpellertoolittle,andbetweentheprotectingplate/stuffing