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Chapter3InventoryModels★deterministicmodel★stochasticmodelInventoryModelsThestudyofinventorymodelsisconcernedwithtwobasicquestions:HowmuchshouldbeorderedeachtimeWhenshouldthereorderingoccurTheobjectiveistominimizetotalvariablecostoveraspecifiedtimeperiod(assumedtobeannualinthefollowingreview).InventoryCostsOrderingcost--salariesandexpensesofprocessinganorder,regardlessoftheorderquantityHoldingcost--usuallyapercentageofthevalueoftheitemassessedforkeepinganitemininventory(includingfinancecosts,insurance,securitycosts,taxes,warehouseoverhead,andotherrelatedvariableexpenses)Backordercost--costsassociatedwithbeingoutofstockwhenanitemisdemanded(includinglostgoodwill)Purchasecost--theactualpriceofthe
itemsOthercostsDeterministicModelsThesimplestinventorymodelsassumedemandandtheotherparametersoftheproblemtobedeterministicandconstant.Thedeterministicmodelscoveredinthischapterare:Economicorderquantity(EOQ)EconomicproductionlotsizeEOQwithplannedshortagesEOQwithquantitydiscountsEconomicOrderQuantity(EOQ)Themostbasicofthedeterministicinventorymodelsistheeconomicorderquantity(EOQ).Thevariablecostsinthismodelareannualholdingcostandannualorderingcost.FortheEOQ,annualholdingandorderingcostsareequal.DeterministicModel★EconomicOrderQuantity,(EOQ)
Asimplemodelrepresentingthemostcommoninventorysituationfacedbymanufacturers,retailers,andwholesalersistheEOQ(EconomicOrderQuantity)model.(Itsometimesisalsoreferredtoastheeconomiclot-sizemodel.)EconomicOrderQuantityAssumptionsA:Annualnumberofitemsdemanded,c:Unitcostofprocuringanitem,T:Timebetweenorders,h:Annualcostperdollarvalueofholdingitemsininventory.K:fixedcostperorderTheorderquantity(Q)toreplenishinventoryarrivesallatoncejustwhendesired,namely,whentheinventoryleveldropsto0.PlannedshortagesarenotallowedTheobjectiveistodeterminewhenandhowmuchtoreplenishinventorysoastominimizethetotalcost.EconomicOrderQuantityTheMathematicalModelT=Q/AOrderpointsQTime(years)InventoryLevelSlope=-A
Figure3-1InventorysystemforthesimpleeconomicorderquantitymodelDeterministicModel
OrderquantityisQ.Numberofannualorderisn,whichequalsA/Q。Costperorderisk,sothatcostofannualOrder.WhenUnitcostofprocuringanitemisc,theannualprocurementcostisACAverageinventorylevelholdingcost
AverageholdingcostAsummption:DeterministicModel
TotalAnnualCost:transformed:DeterministicModelHoldingcostcurve:Orderingcostcurve:Totalcostcurve:DeterministicModelQ0AnnualCostTotalcost:TCOrderingcost:k(A/Q)QOrderingcost:hc(Q/2)DeterministicModelOptimalquantity:Optimalcycletime
:Optimalnumberoforder:ThevalueofQ,sayQ0,thatminimizesTC,isfoundbysettingthefirstderivativetozeroWhentheunitholdingcostincreases,bothQ0andt0decrease(smallerinventorylevels).Asthedemandrateincreases,Q0increases(largerbatches)butt0decreases(morefrequentsetups).Example:Bart’sBarometerBusinessEconomicOrderQuantityModel
Bart'sBarometerBusinessisaretailoutletthatdealsexclusivelywithweatherequipment.Bartistryingtodecideonaninventoryandreorderpolicyforhomebarometers. BarometerscostBart$50eachanddemandisabout5000peryeardistributedfairlyevenlythroughouttheyear.Reorderingcostsare$80perorderandholdingcostsarefiguredat20%ofthecostoftheitem.DeterministicModel
SupposethataMallsells12,000pairofskiseachyear.Forsimplicity,wewillassumethattheskiissoldataconstantratethroughouttheyear.ThenetcostofeachpairtotheMallis$30.Thewholesalesuppliercharges$10foreachdelivery,regardlessofhowmanypairshavebeenordered,anddeliveryalwaysoccursthedayaftertheorderisplaced.Theowner’sonlyworkingcapitalistiedupininventory,andthesefundshavebeenborrowedfromthelocalbankatasimpleannualinterestrateof10%.Inaddition,theownermustpayastatefranchisetaxof5%oftheannualinventoryvalue,andanother5%fortheftinsurance.Allotheroperatingcostsareeitherfixedinnatureordonotdependontheamountofskisordered.Theownerwantstoevaluatethepresentprocedureofordering1,000pairseachmonthandtoestablishabetterinventorypolicythatwillminimizetheannualcostsofdoingbusinessinskis.Atelevisionmanufacturingcompanyproducesitsownspeakers,whichareusedintheproductionofitstelevisionsets.Thetelevisionsetsareassembledonacontinuousproductionlineatarateof8,000permonth,withonespeakerneededperset.Eachtimeabatchisproduced,asetupcostof$12,000isincurred.Theunitproductioncostofasinglespeakeris$10.Theestimatedholdingcostofkeepingaspeakerinstockis$0.30permonth.Theproductquantitytoreplenishinventoryarrivesallatoncejustwhendesired.Theappropriateparametervaluesfromgivendatasarek=12,000,hc=0.30,A=8,000=25,928DeterministicModel
Costofproductsis$5.Reorderingcostsare$10perorderandholdingcostisfiguredat0.1%ofthecostoftheitem.demandisabout100perdayandbackorderingofitemsisnotallowed。theneededmaterialsarrivejust-in-timewhentheinventoryleveldropsto0.DeterministicModel(1)Plannedshortagesnowareallowed.(2)Whenashortageoccurs,theaffectedcustomerswillwaitfortheproducttobecomeavailableagain.(3)Theirbackordersarefilledimmediatelywhentheorderquantityarrivestoreplenishinventory.Model2:TheEOQModelwithPlannedShortagesDeterministicModelS:actualorderquantityQ:fictitiousorderquantityororderquantitythatshortageisprohibitedp:shortagecostperunitshortperunitoftimeshortQ-S:shortageininventoryjustbeforeabatchofQunitsisadded.Model2:TheEOQModelwithPlannedShortagesLet:DeterministicModelSQ-SADeterministicModelaverageinventorylevel
=Totalinventorylevel
/T=(Totalinventorylevelthatshortagedonotoccur+Totalinventorylevelthatshortageisprohibit
)/TDeterministicModel
timeshortagesdonotoccur
:
Tisasfollowedas:DeterministicModelaverageinventorylevel:DeterministicModelaverageshortagelevel
:
Shortagetime:DeterministicModelaverageshortagelevel
:Totalannualcost:DeterministicModelTherearetwodecisionvariables(SandQ)inthismodel,sotheoptimalvalues(S0andQ0)arefoundbysetting==0Therefore,
Atelevisionmanufacturingcompanyproducesitsownspeakers,whichareusedintheproductionofitstelevisionsets.Thetelevisionsetsareassembledonacontinuousproductionlineatarateof8,000permonth,withonespeakerneededperset.Eachtimeabatchisproduced,asetupcostof$12,000isincurred.Theunitproductioncostofasinglespeakeris$10.Theestimatedholdingcostofkeepingaspeakerinstockis$0.30permonth.Shortagecostofeachspeakeris$1.10permonth.Ifshortagesarepermitted.Howmanyspeakertoproduceineachbatch.EconomicProductionLotSizeModel
Model3:
EconomicProductionLotSizeModelT:timebetweentimesA:demandrateQ:orderquantityhc:holdingcostK:orderingcostB:productionrateEconomicProductionLotSizeModelfeatures:BackordersarenotallowedB:annualproductionratet1timeInventorylevelmaximuminventorylevelaverageinventorylevelOneyeart2Demand-onlyphaseTQSBB-A-AProductionphaseEconomicProductionLotSizeModel
tt1t2S=(B-A)t1Q-SQ=Bttime图3-1Ot3features:BackordersareallowedB:annualproductionrateP:shortagecostMaximuminventoryMaximumshortageEOQwithquantitydiscountsExample:WeightyTrashBagCompany’spricingscheduleforitslargetrashcanliners:•Forordersoflessthan500bags,charges30centsperbag;•forordersof500ormorebutfewerthan1,000bags,charges29centsperbag;•andforordersof1,000ormore,charges28centsperbag.EOQwithquantitydiscounts
Thebreakpointsare500and1,000.TheordercostfunctionC(Q)isdefinedasEOQwithquantitydiscounts
IfWeightyusestrashbagsatafairlyconstantrateof600peryr,howtoplaceorder?Supposethatfixedcostofplacinganorderis$8,andholdingcostsarebasedon20%annualinterestrate.FirstcomputeEOQvaluescorrespondingtoeachoftheunitcost.EOQwithquantitydiscountsEachcurveisvalidonlyforcertainvaluesofQ,thustheaverageannualcostfunctionisgivenbydiscontinuouscurves.AnEOQvalueisrealizable,ifitfallswithintheintervalofEOQthatcorrespondstotheunitcostthathasbeenusedtocomputeit.(Q0fortheexample);EOQwithquantitydiscountsConclusion:theoptimalsolutionistoplaceastandingorderfor500unitswithWeightyatanannualcostof$198.10.EOQwithquantitydiscountsEOQwithquantitydiscounts-IncrementalQuantityDiscountsTheaverageannualcostfunctionfollowsTC(Q)hasbeendividedintothreesegmentsTC1(Q),TC2(Q),andTC3(Q),eachofwhichisobtainedbyusingoneofthethreesegmentsofC(Q).EOQwithquantitydiscounts-IncrementalQuantityDiscountsEOQwithquantitydiscounts-IncrementalQuantityDiscountsEOQwithquantitydiscounts-IncrementalQuantityDiscounts•Theoptimalsolutionoccursattheminimumofoneofthethreeaverageannualcostcurves.•Procedures:(1)DetermineanalgebraicexpressionforC(Q)correspondingtoeachpriceinterval.UsethattodetermineanalgebraicexpressionforC(Q)/Q;(2)SubstitutetheexpressionsderivedforC(Q)/QintodefiningequationforTC(Q).ComputetheminimumvalueofQcorrespondingtoeachpriceintervalseparately.(3)Determinewhichminimacomputedin(2)arerealizable(thatisfallintothecorrectinterval).ComparethevaluesoftheaverageannualcostsattherealizableEOQvaluesandpickthelowest.EOQwithquantitydiscountsThestoreplanstopurchaseaproductfromthefactory,annualdemandis500items,orderingcostis$50,unitpurchasecostcis:holdingcostsis$20.Q:what’stheoptimalpurchasequantityQ。ModelsforUncertainDemandAimsofthesectionIntroduceuncertaintyanddevelopsomemodelswherearenotknownexactlybutfollowknownprobabilitydistributions.Inparticular,wefocusonvariabledemand.Wecanclassifyproblemsaccordingtovariablesthatare:known(andeitherconstantorvariable)-inwhichcaseweknowthevaluestakenbyparametersandcanusedeterministicmodels;uncertain-inwhichcasewehaveprobabilitydistributionsforthevariablesandcanuseprobabilisticorstochastic(随机的)models.Newsboyproblem
Thenewsboyhastodecidehowmanypaperstobuyfromhissupplierwhencustomerdemandisuncertain.Ifhebuystoomanypapers,heisleftwithunsoldstockwhichhasnovalueattheendoftheday:ifhebuystoofewpapershehasunsatisfieddemandwhichcouldhavegivenahigherprofit.Newsboyproblem
Becauseofthisillustration,singleperiodproblemsareoftencallednewsboyproblems.Although,itisawidelyoccurringproblem,wewillsticktotheoriginaldescriptionofanewsboysellingpapers.Newsboyproblem:letprepresentsthelostsalespenalty.Thedemand,beinguncertain,willbedescribedbyarandomvariableDwhoseprobabilitydistributionisspecifiedbyPD(x).WemaythinkofPD(x)astheprobabilitythattotaldemandwillequalx.Anewsboypayscdollarsforeachpaperandsellsforsdollarseach.Attheendofday,theunsoldnewspapers
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