项目-volume3修改版-旧16.2the gas station position psa16018manual派思燃气系统股份

项目名称Project1000-1200MWCombinedCycleProjectinHaveli, 设备名称Fuelgasreducingstation项目号操 手Operating&Maintenance 大连派思燃气系DalianEnergasGas-System no.:Rev.0Date:June2014Page1of操作手 系统设计SYSTEM 用途 说明 功能 仪表控制说明DESCRIPTIONOFINSTRUMENTATION& 健康和安全HEALTHAND 安全警告Safety 安全措施Safety 组成设备的操作说明ComponentOperating 附件文件Appendices 安装说明INSTRUCTIONSFOR 操作说明INSTRUCTIONSFOR 主要功能Main 主要设备Main 计量单元METERING 主要作用Main 主要设备Main 过滤单元Filter 主要功能Main 主要设备Main 调压单元REGULATING 主要作用Main 主要设备Main 水浴炉加热单元WATERBATHHEATER 主要功能Main 燃烧系统Combustion 水浴炉控制系统controlsystemofthe 运行操作 注意事项 主要设备Main no.:Date:June Page2of操 手储罐单 主要功能Main 主要设备Main 主要功能Main 主要设备Main 启动和停车START-UP/SHUT 停车程序SHUTDOWN 正常停车NormalShut 紧急停车EmergencyShut 说明 氮气置换N2 定期检修计划PROGRAMOFPREVENTIVE 说明MAINTENANCEINSTRUCTIONFORMAIN 压力容器 说明MaintenanceInstructionforpressure 故障检修Trouble 保养Maintenanceand 控制柜 与保养Routine no.:Rev.1Date:June Page3of操作手系统设计SYSTEMThepurposeofthefuelgasreducingstationiscleaning,pressurereducing，meteringandheatingthefuelgasthatisconsumedbythegasturbines.Thefilterscanseparatedebrisorotherparticlesthatmaydamagethegasturbine.Pisystemofthefuelgasreducingstationisdesignedaccordingwith安装位置 :室外/陆地最大气体流量Flowrate : 燃气压力Inlet : 出口燃气压力Outlet : 环境温度Ambient : 燃气温度InletTemp. : 出口燃气温度Outlet : : no.:Date:June Page4of操 手ThefuelgasreducingstationiscomposedINLETREGULATINGREGULATINGUNITFORBATHHEATER水浴炉单元WATERBATH no.:Rev.1Date:June Page5ofCOMPOSITION(mole-Methane 操 Operating&EthanePropaneButaneandHeavierNitrogenCarbonDioxideTotalSulhur,20grains/100HydrogenSulfide,1grain/100Solidparticlesize,10HydrocarbonDewPoint,Watercontent,78GrossCalorific950to1000±5%"withcompositionforcomponentno.1toGaspressureatinterface:34.5-48.3Gastemperatureatinterface:35degF-90degThemainfunctionofthefuelgasreducingstationSeparatingandfilteringparticlesanddropletsfromthefuelReducinggaspressuretoavaluerequiredbygasTheultrasonicmetercanmeterthegasforgasturbineHeatinggastogasturbineCollectingtheseparatedliquidandstoringit根据气调压站的工艺要求，配备相应的仪表，包括压力变送、温度检测、气动传信号送到PLC控制柜，实现整个系统监测和自动控制。Instrumentsandelectricequipmentsareinstalledonthisfuelgasreducingstation,displayinglocallyortransmittingsignalstoPLCorelectricheatcontrolpanelforsystemmonitoringonlineandcontrollingautomatically.Localinstrumentsarewiringtolocalexplode-proofjunctionbox,thentoPLCpanel.Refertor’s sfordetailinformationaboutinstruments,electricequipmentsandcontrolvalves. no.:Date:June Page6of操 手Thefollowingsmustbecompliedwithstrictlyaftertheskidhasbeenpressurizedwithnaturalgasandfirststart-up,otherwiseitcanmakeequipmentsdamage,injuredorTheoperationcanbeexecutedbycompetentstaff Onlyauthorizedstaffcanoperatethefuelgasreducing Neveropenthecoverflange,manholeormaintenanceconnectionofthevesselsunlessthevesselhasbeenisolated,depressurizedandpurgedasNeveropentheenclosureofjunctionboxeswhenNeverdisassemblyelectricequipmentswhenpowered,suchassolenoidvalveandpressuretransmitters.Donotsteponthepipes,cabletray,instrumenttubesandjunction Donotusemobilephonearoundthefuelgasreducing 气与空气混合可以形成性混合物。例如，甲烷在空气中的下限是5％15％（（490℃Naturalgascanformexplosivemixturesinair.Thelowerexplosionlimit(LEL)fore.g.methaneis5%，upperexplosionlimitis15%byvolumeinair.Atconcentrationsbetweentheselimitssmallignitionsources-suchassparksandhotsurfaces(490ºCormore)willignitesuchmixtures.ThecondensatecancontaminatewaterandsoilThereforeitshouldneverbedrainedintorainorsewerwaterdrainagesystems.任何操作前，要在显著位置放置“吸烟！”，“明火！”的警示牌及Priortoanyaction,itistobeinsuredthattherearesufficientpostingswith no.:Rev.1Date:June Page7of操作手warning:“NOSMOKING","NOOPENFIRE",paintedinapplicablelanguagesmusthavebeenplacedaroundtheskidandallsafetyinstructionsareAllactivitiesonsitemustcomplywithlocallaws,rulesandAllrulesandregulationsoftheplantmustbecompliedVent,drainageandotherwastetreatmentmustbedoneaslocalenvironmentFirefightingequipmentsshouldbeavailablearoundthefuelgasreducingAfterstart-upofthesystemgastightintegrityofthesystemmustbeensured.Allpotentialleakagesources(flanges,couplings,andthreadconnections)mustbecheckedforgasleakage.Ifanyleakageisdetectedthesystemmustberepaired.Thecheckdescribedaboveisalsotobecarriedoutonaregularlybasisduringnormaloperationofthesystem.惕 正常，确保烃类气体在空气中的浓度一直在LE 以下。大部 在最高点处有Oncethesystemhasbeenpressurizedwithnaturalgas,duringconstructionorrepairwork,CONTINUOUSMETHANEDETECTIONfortimelywarningoftheformationofanexplosivemixtureismandatory.Wherenaturalgasequipmentislocatedinbuildings,itistoberegularlyverifiedthat no.:Date:June Page8of操 手ventilationmaintainstheconcentrationofhydrocarbongassesintheairalwayswellbelow5%LEL.Thebulkofthegas(methane)willthusriserapidlybutmaybetrappedandrapidlyaccumulateunderneathroofsorcoversunlessaventatthehighestpointisavailable.Ifnot,accumulationoccurseasilytoabovethelowerexplosionlimit.Itmayfurtherdrivetheheavieroxygenoutofit,creatingthehazardofsuffocationunderneaththatrooforcover(without 体体积浓度在LEL（Whenevercleaning,maintenanceorrepairworkhastobecarriedoutinmissionedvessels,underroofswithoutvent,inpits,incellarsorinotherplaceswhichmighthaveactedastrapsforhydrocarbongases,itisthustobecheckedfirstwhethersufficientoxygenispresentforhumanlife.Thisisthecasewhenanoxygen yzershowsmorethan19vol.%ofoxygen.Onlythenonecanbesurealsoofahydrocarbonconcentrationoflessthan5vol.%aswellastheeffectivenessofaLELmeter.Breathingapparatusshouldbewornifnecessary.Operatorshouldwearworkclothesthatcannotmake OperatorshouldwearhelmetwhenoperatingandOperatorshouldwearearplugforprotectionwhenventingandSpeakerusedonsitemustbeexplodeNonsparkingtoolsshouldbeusedwhenmaintenancesorrepairat no.:Rev.1Date:June Page9of操作手1.5.3ComponentOperatingToensureoperationalreliabilityoftheindividualsystemcomponents,therelevantoperatinginstructionsmustbecompliedwith(Seeattached"

文件EquipmentLayoutAssemblydrawingofeachFilterWATERLIQUIDAirConsumptionElectricpowerlistI&OcablePowercontrol

文件 no:Date:JunePage10Date:June操 手 安装说明INSTRUCTIONSFORPleaserefertoinstructionsofinstallationfordetailinstructions,andthefollowingsshouldbecheckedspecially:AnchorboltsoftheskidsandvesselsshouldbeAllearthingboss/plateshouldbegroundedAllflangeconnectionshavebeenconnectedwithup-/down-streampipesas no.:Rev.1Date:June Page11ofUPSpanel 操 UPSbatterypanelOperating&PSA16018-E-MeteringschematicPLCschematicJunctionboxHydrocarbonpumpcontrolMaintenanceboxLightingboxLogicAssemblydrawingofeachEarthinglayoutCABLETRENCH,CABLEPIPE&SKID'SEARTHINGLAYOUTDRWAINGFOROUTSIDEPLANT CheckthesystemasCheckall ponentsfordamageorAllwiringofjunctionbox/instrumentshouldbeSealtestshouldbedonewithnitrogen,checkingallconnections(suchasflanges,thread,etc.)forleakage.Inletofsafetyrelievevalveshouldbeblindedwithproperblindflange. 操作说明INSTRUCTIONSFORToensureoperationalreliabilityoftheindividualsystemcomponents,therelevantoperatinginstructionsmustbecompliedwith(Seesection"r 单元INLETTheESDvalvecanbeclosedincaseofgassupplyingoverpressure,orshuttingdownthesystemforrepair,orrequiringisolatingfromupstreamsystem(firealarm,etc).Localdisplaying/transmitingtemperatureandpressureofupstreamgas3.1.2Main绝缘接头Isolation no.:Date:June Page12of操作手Itisusedisolatingpisysteminthereducingstationfromupstreampi位号TagNo.：00EKA11IJManufacture：Model：绝缘强度Ins.strength：绝缘电阻 ：>10Mohm,at1000Normaldia.：阀门IsolationUsedforisolatingfromupstreampipelinewhenthestation位号TagNo.：00EKA11AAManufacture：形式Type：全通径球阀/固定球/Fullbore/trunnionball/flange规格Size&Rating：ASME 14”600#MaterialbodyThisvalveisaballvalvewithp aticactuatorandcanbeclosedmanuallyatsiteorbyremo ycontrolledincontrolroomincaseofemergencycondition,suchasfirealarm.OpenpositionorclosepositioncanbetoPLCsystembyvalvepositionswitchsignal.球阀Ballvalve位号TagNo.：00EKA11AAManufacture：形式Type：全通径球阀/固定球/规格Size&Rating：ASME 14”600#MaterialBody操操手Page13ofno.:Date:June 气动执行机构 Manufacture：形式Type：单作用/气开式/Material：铸铝/CastingProcessport：Gassupply：天然气，Naturalgas，0.6-位号TagNo.：00EKA11AS00EKA11ASManufacture：Model：Voltage：Processport：电气接口Wiringport：位号TagNo.：00EKA11CZManufacture：I-Model：Signaltype：2-电气接口Wiringport：2-Cleaningandreducingthegasintakingfrominstrumentfordrivingthep 位号TagNo.：00EKA11AA70500EKA00AA出口压力Outlet 0.6Processport：Inletisolationvalveofinletunitlineisinstalledbypassvalves,twoballvalve,forpressurizingreducinglineslowly.位号TagNo.：00EKA11AA003AAManufacture：形式Type：法兰球阀/Ballvalve/Globeno.:Page14.Date:June 操 手规格Size&Rating：ASME 1”600#MaterialBody 号的形式上传到PLC系统。ThepressuretransmitterisusedtomeasurepressureinpipelineupstreamofinletisolatedballvalveanddownstreamofESD,thentransmitpressuresignaltoPLC位号TagNo.：00EKA11CP00EKA11CPManufacture：Model：SignalType：4~20mAwithRange：0～100Accuracy：Processport：电气接口Wiringport：压力表Pressure现场显示ThegaugecandisplaypressureinupstreampipeofinletisolatedballvalveanddownstreampipeofESDatsite.位号TagNo.：00EKA11CPManufacture：DialDiameter：Range：Accuracy：Processport：热电 测量紧急切断阀后管道内的温度，以电信号方式上传到PLC控制系统。RTDisusedtomeasuregastemperatureindownstreampipeofESDandtransmittemperaturesignaltoPLC.位号TagNo.：00EKA11CTManufacture：Model：WZP-Signaltype：Range：- no.:Date:June Page15of操手Accuracy：CLASSProcessport：温度表TemperatureItisusedtodisplaylocallygastemperatureindownstreampipeof位号TagNo.：00EKA11CTManufacture：Model：WSSF-Dialdiameter：Range：-40~80℃精度Accuracy：1.5Processport：3/4放散阀门Vent位号TagNo.：00EKA11AA501AAManufacture：形式Type：法兰球阀/Ballvalve/Globe规格Size&Rating：ASME 1”600#MaterialBody紧急切断阀的开启需要同时满足下列条件：AllconditionsbelowshouldbesatisfiedbeforeESDcanbe球阀上游管道内的压力正Gaspressureinupstreamofinletisolatedballvalveis球阀已打InletisolatedballvalveisGaspressureindownstreamofESDisInstrumentsupplyequipmentfor aticactuatorshouldworkPowersupplyforsolenoidvalveshouldbeThreewayballvalve(00EKA11AA708/709)shouldbeinproperpositionas no.:Date:June Page16of操 手Valve00EKA11AA002shouldbeLocalmanualoperatingontheskid:Differentmeasurevaluebetween00EKA11CP501and00EKA11CP102shouldbenotmorethan1bar. Remoteelectriccontrolatcontrolroom:Differentmeasurevaluebetween00EKA11CP101and00EKA11CP102shouldbenotmorethan1bar.现场手动开启紧急切断阀的步骤ProcedureforopeningESDmanuallyatConfirmvalve00EKA11AA002isCheckthreewayballvalve00EKA11AA708/709positionasKeepbypassvalves00EKA11AA004alittleopenuntilpressureup/downstreamofESDareequal. 阀门OpenthedrivinggasisolationballvalveTurnhandleofvalve00EKA11AA709slowlytoisolatethesolenoidvalvefromactuator. aticactuatorwillactandballvalvebeClosebypassvalves现场手动关闭紧急切断阀的步骤ProcedureforclosingESDmanuallyat果是手动开启ESD后，可直接进行从步骤3开始）Checkthreewayballvalve(00EKA11AA708/709)positionasPID.(If no.:Rev.1Date:June Page17of操作手ESDhasbeenopenedbymanualatsite,thisprocedureisbeginningfromstep3.)Turnhandleofvalve00EKA11AA709toisolatesolenoidvalvefromTurnhandleofvalve00EKA11AA708 toisolateactuatorfrominstrumentsupplysystem.Gasincylinderofactuatorwillbedrivenoutbyspringactionandmainballvalvewillbeclosed.开启紧急切断阀的步骤：ProcedureforopeningESDremoyCheckinstrumentsupplyCheckthreewayballvalve(00EKA11AA708/709)positionasKeepbypassvalves00EKA11AA004alittleopenuntilpressureup/downstreamofESDareequal./Energizesolenoidvalve00EKA11AS701/702bypushingESDopeningbuttononthePLCpanel. aticactuatorwillactandmainballvalvewillbeClosebypassvalves关闭紧急切断阀的步骤：ProcedureforclosingESDremoy00EKA11AS701702 no.:Date:June Page18of操 手De-energizesolenoidvalve00EKA11AS701/702bypushingESDclosingbuttononDCSorPLCpanel.Airincylinderofactuatorwillbedrivenoutbyspringactionandmainballvalvewillbeclosed. 阀门Instrumentsupplyisolationvalve00EKA11AA707canbeclosedwhenMeterthefuelgasflowingthroughthereducing阀门Isolation Installedtwoisolationvalvesforisolatingthispipelinefromthesystemwhenitisneededrepaired.位号TagNo.：00EKG11AAManufacture：形式Type：全通径球阀/固定球/Fullbore/trunnionball/flangeSize&Rating：ASMEB16.514”600MaterialBodyWCB备用旁路阀门SparebypassThemainbypassvalvecanbeopenedwhentheflowmeterisbeing位号TagNo.：00EKG12AAManufacture：形式Type：全通径球阀/固定球/Fullbore/trunnionball/flange规格Size&Rating：ASME 14”600#MaterialBody no.:Rev.1Date:June Page19of操作手Inletisolationvalveofmeteringlineisinstalledbypassvalvesoneballvalveforpressurizingreducinglineslowly.位号TagNo.：00EKG11AA002AAManufacture：形式Type：法兰球阀Ball规格Size&Rating：ASME 1”600#MaterialBody超声波流量计 位号TagNo.：10EKG11CFManufacture：Size&Rating：14600AftermeasuringthepressurewithinthepipelinemeteringandtransmitpressuresignaltoPLCsystem.位号TagNo.：00EKG11CPManufacture：Model：SignalType：4~20mAwithRange：Accuracy：Processport：电气接口Wiringport：热电 Measuringgastemperaturemeteringpipeline,uploadtoanelectricalsignaltothe位号TagNo.：00EKG11CTManufacture：Model：WZP-Signaltype： no.:Page20.Date:June 操 手Range：-200~500℃精度Accuracy：CLASSAProcessport：手动放散阀ManualventTheseventvalvesareusedtodepressurizeorpurgewhenmeteringlineisneededtorepair.位号TagNo.：00EKG11AA501Manufacture：形式Typeballvalve/globe规格Size&Rating：ASME 1”600#MaterialbodyFILTERMainfunctionoffilterseparatoris Separatesolidparticlesanddropletsinthefuel Storingseparatedliquidandsolidparticles阀门Isolation Eachfilterlineisinstalledtwoisolationvalvesforisolatingthisfiltefromthesystemwhenitisneededrepaired.位号TagNo.：00EKE31AA00100EKE41AA001/00EKE21AA001/Manufacture：形式Type：全通径球阀/固定球/Fullbore/trunnionball/flange.Page21of操手no.:Date:June 规格Size&Rating：ASME 10”600#MaterialbodyInletisolationvalveoffiltercoalesceunitlineisinstalledbypassvalves,oneballvalve,forpressurizingreducinglineslowly.TagNo.：00EKE31AAManufacture：形式Type：法兰球阀Ball规格Size&Rating：ASME 1”600#MaterialBody凝聚式过滤器FILTER位号TagNo.：00EKE31AT00EKE41ATDalianEnergasGas-System 形式Type：凝聚式过滤器FILTER进/出口规格Size&Rating：ASME 10”600#材料Material：壳体 SA516MGr485/SA-106MEfficiencyParticle99.99forDp>0.5差压变送器DiffenrentialpressureThisdifferentialpressuretransmittercansendsignaltocontrolsystemindicatinggaspressurelossofthefilter,thatmeansfiltercartridgedegreeofpollution.Inaccordancewiththetimelyreplacementoffilterdifferentialpressurevaluesfilter.位号TagNo.：00EKE3141/21CPno.: Date:June Page22of操 手Manufacture：Model：Signaltype：4~20mA,withRange：Accuracy：Processport：电气接口Wiringport：五阀组5-way ThiskindofmanifoldisusedforisolatingthePDT.ItalsocanbeusedtocalibratethePDTon-line.Itneedstotakecareespeciallythattheequalizervalveshouldbeopenedbeforethetwoblockprocessingvalvesareopened.位号Tag 00EKE31/41/21AA制造商 型号 材料 过程接口Process 安全阀SafetyEachfilterisinstalledwithasafetyvalveforoverpressure位号TagNo.：00EKE31AA00EKE41AA00EKE21AAManufacture：形式Type：弹簧直接作用/Springload/full规格Size&Rating：ASME Setpoint：MaterialbodySA216手动放散球阀manualventballThisvalveisusedtodepressurizeorpurgefilter位号TagNo.：00EKE3141/21AAManufacture： no.:Rev.1Date:June Page23of操作手形式Type：全通径球阀/浮动球/Fullbore/floatball/flange规格Size&Rating：ASME 1”600#MaterialBodyThisglobevalveisusedtodepressurizeorpurgefilter位号TagNo.：00EKE3141/21AAManufacture：形式Type：截止阀globe规格Size&Rating：ASME 1”600#Materialbody压力表PressureThisgaugecandisplaypressureinsideof位号TagNo.：00EKE31CP00EKE41CP00EKE21CPManufacture：Model：YTHN-Dialdiameter：Range：Accuracy：Processport：Thelevelgaugeisusedtoindicateliquidlevelinthefilterat位号TagNo.：位号TagNo.：00EKE31CL00EKE41CL00EKE21CLModel：UHZ-形式Type：侧装/sidemounted/magnetRangedistancebetweentwocenterlineof no.: Date:June Page24of操作手Processport：ASMEB16.51”600液位开关LevelPLC系统自动控制排污阀关闭。Whenliquidlevelinfilterreachessomeheight,levelswitcheswillacttocontrolopening/closingdrainvalve,orsendalarmsignaltocontrolsystem.AutomaticdrainsystemcanworkautomaticallycontrolledbyPLCwiththesignalssentbylevelswitches.Whentheliquidlevelcomestoahighlevel,PLCwillcontroldrainvalvetoopen;whentheliquidlevelcomestoalowlevelorlowlowlevel,PLCwillcontroldrainvalvetoclose.Manufacture：Model：JBd-Signaltype：Setpoint：HH=300mmH=250mmL=150mmwiringport：自动排污阀AUTOMATICDRAINThisisaautomaticdrainvalve.PLCcanenergize/de-energizesolenoidvalveassignalsendingfromlevelswitchtoopen/closethedrainvalve.自动排污阀AUTOMATICDRAIN位号Tag 00EKE31AA00EKE41AA00EKE21AAManufacture：形式Type：单作用/Singleaction/onpowerMaterial：碳钢镀锌Galvanizedwiringport：.球阀Ballvalve位号Tag00EKE31AA00EKE41AA00EKE21AAno.:Date:June Page25of操 手Manufacture：形式Type：全通径球阀/浮动球/规格Size&Rating：ASME 1”600#MaterialBody手动排污阀Manualdrain当高高液位开关动作时，PLC系统内会发出 PLCwillsendalarmsignalwhenHHlevelswitchacts,thenoperatormustopenthesemanualdrainvalvesatsiteimmedia yandalarmreasonshouldbefound位号TagNo.：00EKE31AA40340440900EKE41AA403/404/409/00EKE21AA403/404/409/Manufacture：形式Type：球阀ballglobe规格Size&Rating：ASME 1”600#MaterialBodyThecheckvalvecanpreventdrainageofanotherfilterfromflowingreversewhenonefilterisrepairing.位号TagNo.：00EKE3141/21AAManufacture：形式Type：升降式/规格Size&Rating：ASME 1”600#MaterialBodyAftermeasuringthepressurewithinthepipelinemeteringandtransmitpressuresignaltoPLCsystem.位号TagNo.：00EKE11CP no.:Rev.1Date:June Page26of操作手Manufacture：SignalType：SignalType：4~20mAwithRange：Accuracy：Processport：电气接口Wiringport：孔板Orifice在单向阀的下游安装了限流孔板(00EKE31/41/21BP401)，防止排污时流量过大。Theorificeplate00EKE3141/21BP401isinstalleddownstreamofcheckvalvetorestrictdrainingflowrate. Reducefuelgaspressureforgasturbine气 阀 aticisolationball球阀Ballvalve位号TagNo.：00EKD11AA001/00EKH11AAManufacture：形式Type：全通径球阀/固定球/规格Size&Rating：ASME 14”600#MaterialBody气动执行机构 Manufacture：形式Type：双作用DoubleMaterial：铸铝/CastingProcessport：Gassupply：仪表空气，Airgas，0.6-

no.:Date:June

Page27of操 手位号TagNo.：00EKD11AS00EKH11ASManufacture：Voltage：Processport：电气接口Wiringport：位号TagNo.：00EKD11CZ001/00EKH11CZManufacture：I-Model：ITS300信号类型Signaltype：2-SPDT电气接口Wiringport：2-3/4”NPT阀门Isolation Eachreducinglineisinstalledtwoisolationvalvesforisolatingthispipelinefromthesystemwhenitisneededrepaired.位号TagNo.：00EKD2131AA00EKD41/51AAManufacture：形式Type：全通径球阀/固定球/Fullbore/trunnionball/flange规格Size&Rating：ASME 10”600#MaterialBody Eachinletisolationvalveofreducinglineisinstalledbypassvalves,oneballvalveandoneglobevalve,forpressurizingreducinglineslowly.位号TagNo.：00EKD21/31/41/51AAManufacture：形式Type：法兰球阀Ball规格Size&Rating：ASME 1”600#MaterialBody快速切断阀 no.:Rev.1Date:June Page28of操作手Eachreducinglineisinstalledoneslamshutdownvalve,overpressureprotectionforafterreducing.(setpointofSSVcanberesetasrequirementatsite)快速切断阀位号TagNo.：00EKD2131/41/51AA制造商Manufacture：荷 形式Type：自立式self-型号 指挥器型号Pilot 阀体规格Size&Rating：ASMEB 8”600#SetPoint：位号TagNo.：00EKD21/31/41/51CZManufacture：Model：14-CE-101-Signaltype：2-电气接口Wiringport：调压Eachreducinglineareinstalledtwoselfactiveregulators,oneworkregulatorandonemonitordifferentiatedbyfunctionandvalvestructure,keefuelgaspressuredownstreamatsetpoint.(setpointofeachregulatorcanberesetasrequirementatsite)位号TagNo.：00EKD2131/41/51AA形式Type：自立式self-型号 指挥器型号Pilot 阀体规格Size&Rating：ASMEB 失效形式Failure FailSetPoint：调压器 no.: Date:June Page29of操作手位号TagNo.：00EKD2131/41/51AA形式Type：自立式self-型号 指挥器型号Pilot 阀体规格Size&Rating：ASMEB 失效形式Failure FailSetPoint：安全阀SafetyEachreducinglineisinstalledwithasafetyvalveforoverpressure位号TagNo.：00EKD2131/41/51AAManufacture：形式Type：弹簧直接作用/Springload/fullSize&Rating：ASMEB16.51”600#/2”150Setpoint：4.8Materialbody手动放散阀ManualventTheseventvalvesareusedtodepressurizeorpurgewhenreducinglineisneededtorepair.位号TagNo.：00EKD21/31/41/51AA00EKD21/31/41/51AAManufacture：形式Type：球阀ball截止阀globe规格Size&Rating：ASME 1”600#Materialbody压力表PressureThisgaugecandisplaypressureinsideofreducingpipelineat位号TagNo.：00EKD21/31/41/51CPManufacture：Model：YTHN-Dialdiameter： no.:Rev.1Date:June Page30of操作手Range：Accuracy：Processport：Measurepressuredownstreamofregulatorandsendsignalto位号TagNo.：00EKD21/41CPManufacture：Model：SignalType：4~20mAwithRange：Accuracy：Processport：电气接口Wiringport：温度表TemperatureIndicatethetemperatureinsidethepipeat位号TagNo.：00EKD21/41CTManufacture：Model：WSSF-Dialdiameter：Range：0~100℃精度Accuracy：1.0Processport：3/4位号TagNo.：00EKE2141AAManufacture：形式Type：旋启式/Swingtype/flange规格Size&Rating：ASME 10”600#MaterialBodyWATERBATHHEATER no.:Date:June Page31of操 手炉体设计压力为常压，盘管设计压力为6.0MPa；气通过一级调压器、二级 程度高，工作安全可靠，热效率可达到90%。TheheatingskidisUsedtoheatgas,inordertensuretherequirementsofthedownstreamequipmentusingtemperature.ThedesignpressureofWBHbodyisnormalpressure,andthedesignpressureofcoilpipeis6.0MPa;Pressurereducedbytwostageregulators,thefuelgasenterstheburnerafterpassingthroughthepressuremaintainingvalve;Atthesametime,on-sitepressureindicatinginstrumentandsafetyreliefdevicesarealsoprovidedontheburningline,whichnotonlyprovideconveniencesfortheoperatorsintheiroperationsbutalsoguaranteethesafeworkingofburner.Thesystemisequippedwithadvancedratioadjustmenttypefuelgasburner,andtheWBHbodyisinstalledwithwatertemperaturemonitoringdevice,whichmayachievethefullautomatic,safeandreliableoperationofheatingWBHaswellastheself-regulationofthermalloadandflameoutprotectionfunctionsoftheWBH.HeatingefficiencyoftheWBHisabout90%. 4500kW天然气水浴炉的热负荷要求。TheburningsystemoftheWBHmainlyconsistsoffuelgaspipelineandburner.ThefuelgaspipelineisequippedwithisolatingRegulators,pressuregauge.TheWBHisinstalledwithburner,thecharacteristicsofwhichfullymeettherequirementsforthermalloadof4500KW.controlsystemofthe no.:Rev.1Date:June Page32of操作手TheWBHcontrolsystemconsistsofthepartofPLCcontrolsystem,temperaturesensorandburner, PLCcancontroltheburnertorun/stop,orruninautomodeaccordingtothewatertemperature,andfuelgaswillbeheatedtothesetvalue.Thecontrolsystemcanbeoperatedintowmode,autoandmanual.Whencommissioningorfaultinautocontrolmode,manualmodecanbeusedtoruntheWBH.3.5.4Firstly,inspectwhethertheaccessoriesintheWBHbodyaswellasthevalves,pipefittings,instrumentsandmetersinvariouspipelinesarecomple CompleysweeptheWBHbodyandallthepipelines,soastoguaranteethattheWBHbodyandpipelinesarefreeofliquidandresidue;Conductleak-off-testandexamination,soastoensurethatthereisnoleakageineachstaticsealingpoint;InspectwhethertheairandfumechannelsareinnormalInspectthecombustionsystem,guaranteethatthefuelpressureisnormalandthefuelisfreeofliquid. no.:Date:June Page33of操 手OpenthewateringholeoftheWBH,addwaterintheWBH,controltheliquidlevelofliquidometeroverlowwaterlevel; Supplyfuelgas,soastopreheattheAfterthewatertemperatureintheWBHhasrisento≥70℃,slowlyopenvariousinletvalvesofcoilpipeinturn,soastoallowthetemperatureofheatednaturalgastorisegradually;Afterrecoveryofnormaloperation,locktheparametersofcontrolsystemsoastoensurethesafeoperation.Recordandarchivetheoperationparametersforreferenceinlaterday..3ProceduresforShutdownthe ShutdownfuelsupplyWhenthetemperatureoftheWBHhasfallentoapproximateenvironmentaltemperature,shutdowntheinletandoutletvalvesofheatedmediumbutmaintainafewopeningofintakevalve,soastopreventthepressureinthecoilpipefromrising.ItisnotallowedtoshutdowntheintakevalveuntiltheWBHtemperatureisconsistentwiththeenvironmentaltemperature;ShutdownsystempowerIfitisplannedtostoptheWBHforlong-termorunderlowtemperatureenvironment,itisnecessarytodischargewaterfromtheWBH. no.:Rev.1Date:June Page34of操作手ShutdownsystempowerShutdownfuelsupplyShutdowntheWhenthetemperatureoftheWBHhasfallentoapproximateenvironmentaltemperature,shutdowntheinletandoutletvalvesofheatedmediumbutmaintainafewopeningofintakevalve,soastopreventthepressureinthecoilpipefromrising.ItisnotallowedtoshutdowntheintakevalveuntiltheWBHtemperatureisconsistentwiththeenvironmentaltemperature.The sideofWBHisdesignedtooperateundernormalTheworkingpressureofcoilpipemaynotexceedWhereitisnecessarytoshutdowntheWBHforlongterminwinteritisrequiredtoblowoffwaterintheWBH,forlestfrostfractureofWBH;EmergencystopisrequiredinoneofthefollowingPerforationorfractureinburnerorfireLargetyoffumesareemittedduetopoortightnessofsealingofexplosionproofdoororsmokechamber; no.:Date:June Page35of操作手Malfunctionofanyon-siteinstrumentorcontrol.Thereisnoguaranteeforsafeoperationduetofaultinthecontrolcabinetdeviceorauxiliarymachine;E.不能处理的故障Faultthatmaynotbehandledon-5.InspectingonsiteisrequiredinthefollowingF.炉内水位低于低水位线ThewaterlevelintheWBHisbelowthelowlowwater3.5.6Main阀门IsolationEachheatingrlineisinstalledtwoisolationvalvesforisolatingthispipelinefromthesystemwhenitisneededrepaired.位号TagNo.：10EKC10AA00110EKC20AA001/Manufacture：形式Type：全通径球阀/固定球/Fullbore/trunnionball/flange规格Size&Rating：ASME 10”600#MaterialbodyInletisolationvalveofwaterbathunitlineisinstalledbypassballvalve,forpressurizingreducinglineslowly.TagNo.：00EKC21AA00EKC31AA00EKC41AAManufacture：形式Type：法兰球阀Ball规格Size&Rating：ASME 1”600# no.:Rev.1Date:June Page36of操作手MaterialBody阀门Isolation位号TagNo.：10EKC11AA001/10EKC12AA10EKC51AA003/10EKC52AAManufacture：形式Type：全通径球阀/固定球/Fullbore/trunnionball/flange规格Size&Rating：ASME 10”600#Materialbody水浴炉WATERBATH位号TagNo.：00EKC21AC00EKC31AC00EKC41ACDalianEnergasGas-System 形式Type：卧式进/出口规格Size&Rating：ASME 10”600#燃烧器型号Modelof ControlPowersupply：ControlPowersupply：Powerofmotor：Controlmode：Mechanicalratio230、400vMechanicalratio安全阀SafetyEachheatinglineisinstalledwithasafetyvalveforoverpressure位号TagNo.：00EKC21AA00EKC31AA00EKC41AAManufacture：形式Type：弹簧直接作用/Springload/full

no.:Date:June

Page37of操 手规格Size&Rating：ASME Setpoint：4.8MaterialbodySA216手动放散球阀manualventballThisvalveisusedtodepressurizeorpurgeheatingline位号TagNo.：00EKC2131/41AAManufacture：形式Type：全通径球阀/浮动球/Fullbore/floatball/flange规格Size&Rating：ASME 1”600#MaterialBodyThisglobevalveisusedtodepressurizeorpurgeheatingline位号TagNo.：00EKC2131/41AAManufacture：形式Type：截止阀globe规格Size&Rating：ASME 1”600#MaterialBody调节阀ControlControllheatingunitdownstream gas位号TagNo.：00EKC22/32/42AAManufacture：形式Type：GLOBE规格Size&Rating：ASME 10”600#Materialbody Anisolationvalveinstalledinthepipelineofgasburner,usedforgaspipelinemaintenancewiththeisolationsystem.位号TagN