FMEA失效模式与效应的程序

JobImprovementJointQualityResource(JQR)JQRT各階層職責責1.JQP*1JointQualityPlant(廠長):支持及推動動所有JQR活動.2.JQM*1JointQualityManager:一般由品保保經理擔任任,負責整個制制度規劃,督導,評核等工作.3.JQE*2JointQualityEngineer:為品品質質資資訊訊窗窗口口,提供供品品質質報報告告,改善善報報告告,收集集旭旭基基品質質資資料料,品質質改改善善的的內內部部確確認認,執行行內內部部品品質質系系統統稽核核,並追追蹤蹤改改善善進進度度.4.JQTJointQualityTaskforce:品質質專專案案小小組組(1).由工工程程,品管管,制造造,采購購,倉庫庫組組成成;(2).分析析問問題題存存在在根根源源;(3).改進進,監督督相相關關部部門門或或人人員員;(4).計劃劃,實施施及及評評估估持持續續不不斷斷改改進進,以達達品品質質目目標標;5.JointQualityInspector(1).需經經旭旭基基IQC訓練練合合格格后后給給予予上上崗崗証証;(2).名單單不不能能隨隨意意更更換換,協力力廠廠商商及及旭旭基基將將列列為為管管制制.QuarterlyBusinessReview(QBR)TemplateNeatnessControlWarehouseManagementQualityPaysMobilization‘Designtoquality’’ascoreprocess‘Zerodefect’’ProductionascoreprocessStrategyandorganizationQualityPays1Topmanagementinvolvement2Qualityobjectives3QAasconsultant4Flathierarchies5Preventivefocus6Self-checkingbyworkers7Projectswithsuppliers8PreventiveQAtools9ControlledR&Dvolume10Involvementwithcustomer11Decision-makingauthority12Problem-solvingbyshopfloorworkers13Operationalizedobjectives14Self-managingteams15WorkersatisfactionLeversofqualitymanagementLevelILevelIILevelIIILevelIVWeaknessesAverageStrengthsKeyleversConstantlyimprovingManagementofkeyleversQualityPaysFourleversofqualityQualityassuranceProduction,qualityassurance(QA)Production,qualityassurance,R&D,purchasingAllfunctions,customers,suppliersParticipatingfunctionsInsufficient/wronguseofQAtoolsSPC,audits,qualitycircles,Poka-Yoke,someuseofFMEAProcess-FMEA,product-FMEA,designofexperiments,designreview,failuretreeanalysisQFD,designreviewwithCustomer/supplier,customersurveys,employeesurveysMethods(addedfromLevelIIonwards)●Qualitythroughinspection●Littlequalityconsciousnessandknow-how●Improvementinproductionprocess●Startofworkerinvolvement●Processcapabilityandmanufacturabilityindevelopment●Supplierintegration●Endcustomerorientationandsuperiorproducts●CulturalrealignmentCharacteristicsLevelI‘Inspection’LevelII‘Qualityassurance’LevelIII‘Prevention’LevelIV‘Perfection’TopperformanceinqualitymanagementQualityPaysMovingfromlevelI‘‘inspection’tolevelII‘‘qualityassurance’StrategyandorganizationInspectionI●Qualityobjectivesforproductionunits●FocusincreaseinprocesscapabilityCoreprocesses●Capturingandanalysingproduction-relatedqualitydata●IntroductionofSPCforallimportantprocesses●ShiftofqualityinspectiontooperativelevelMobilization●Increaseinqualityconsciousness●TraininginqualitytopicsQualityassuranceIIPreventionIIIPerfectionIVQualityPaysMovingfromlevelII‘‘qualityassurance’tolevelIII‘prevention’’StrategyandorganizationInspectionI●QualityobjectivesforR&D●QualityobjectivesforpurchasingCoreprocesses●UseofpreventiveQAtools●Delegationofqualitytaskstofunctionalarea,centralQAdepartmentasconsultant●Supplierintegration●SimultaneousengineeringinterfunctionalteamsMobilization●jobrotation(betweenR&Dandproduction,withinproduction)●Expansionofqualitycircles/suggestionschemeQualityassuranceIIPreventionIIIPerfectionIVQualityPaysMovingfromlevelIII‘prevention’tolevelIV‘prevention’StrategyandorganizationInspectionI●‘Perfectionobjectives’-e.g.,’Zerodefects’●‘Designtoquality’objectives:‘superiorproduct/service’●QualityobjectivesforallfunctionalareasandlevelsCoreprocesses●AimingformaximumshareinR&Dvolume●Integrationofsuppliersandcustomersinowndevelopmentprocess●Cross-functionalteamworkduringthedevelopmentprocess●Markingdepartmentto‘observe’’theendcustomerMobilization●Decision-markingandproblem-solvingauthorityforworkers●InterdisciplinarytrainingforengineeringQualityassuranceIIPreventionPerfectionIVIIIQualityPaysIntensiveuseofQAtoolsinthedevelopmentprocessQualityfunctiondeploymentProductFMEAProcessFMEAFailuretreeanalysis(FTA)DesignofexperimentsDesignreviewSPCQualitycirclesProductauditSystemaudit10010045879083958571285027623390968955625Highqualitycompanies%ofcompaniesTopQualitytoolsDevelopmentprocessProductionprocessMainareaOfapplicationLowqualitycompanies质量系系统推推荐太友科科技质质量控控制系系统产产品系系列数据采采集数据分分析控制/反馈馈集成/分析析MiniData-RTMiniDataMini-SPCTYSPC企业版版自动在在线监监控简单易易学,实用帮助快快速实实施SPC,代替EXCEL的理想想工具具功能:生产产,品品质,来料料,投投诉,图表表,查查询,数据据导出出…,全面控控制设备/仪器实实时监监控分分析程程序（（MiniData––RT实时监监控程程序））本方案案适合合测量量设备备/仪仪器，，连接接单台台电脑脑，只只要系系统中中已存存在*.txt格式的的数据据文件件，只只需要要几分分钟就就能马马上实实现数数据的