悬挂器、四通试验-2-3815kvamtop垂直管挂_第1页
悬挂器、四通试验-2-3815kvamtop垂直管挂_第2页
悬挂器、四通试验-2-3815kvamtop垂直管挂_第3页
悬挂器、四通试验-2-3815kvamtop垂直管挂_第4页
悬挂器、四通试验-2-3815kvamtop垂直管挂_第5页
已阅读5页,还剩62页未读 继续免费阅读

下载本文档

版权说明:本文档由用户提供并上传,收益归属内容提供方,若内容存在侵权,请进行举报或认领

文档简介

PR2性能PerformanceVerificationTest参照(Reference)ISO104232003AnnexFPR2No.:SY-制定日期4组油管挂规4GroupHanger2-4组油管挂额定工作压4GroupMandrelRatedWorking油管挂温度等MandrelHangerTemperatureClassU油管挂温度操作范MandrelHangerTemperatureOperatingRange-油管挂材料等MandrelMaterial油管挂部件MandrelPart油管挂序列MandrelSerial油管挂图MandrelDrawing编写WrittenBy:王辉Wang 检查CheckedBy:张汉国Zhang 审批ApprovedBy:李军Li 试验目 Test 试验标 Test 术语和定 Termsand 试验介 Testing 温度试 Temperature 保压周 Hold 气压试 Gas 试验顺 Test 泄漏检 Leak 试验过程中油管挂的组 MandrelHangerassemblyunder 第三方检验机 Independentcertifyingauthority 试验偏 Deviationsfrom 试验前准备工 Pre-testing 试验样机一 Testing 油管挂装配前检 Pre-assemblinginspectionforthemandrel 安全防护工 Safetyand 油管挂PR2性能试 PR2PerformancetestingofMandrel 室温下的载荷循环试验(参照 MandrelHangerloadcyclingtestatroomtemperature(Refto 油管挂压力/温度循环试验(参照ISO10423F.1.11和 Bodypressure/Temperaturecyclestest(RefertoISO10423F.1.11and 全封压力固位性能试验(参照ISO10423 RetentionFeatureTestByFullBlindPressureatRoomTemperature(RefISO10423F.2.27)试验后检测(参照ISO10423 PostTestExamination(RefISO10423 相关文 Related 记 PR2性能试验第一部PR2TestPart目的、标准和术语定Purpose、TeststandardTermsand编写WrittenBy:王辉Wang 检查CheckedBy:张汉国Zhang 审批ApprovedBy:李军Li 试验目TestISO104232003录FPR2要求试验油管挂性能TheperformanceofMandrelHangeristestedaccordingtotherequirementsofISO10423:2003annexFPR2试验标TestISO104232003FISO10423:2003annexF术语和Termsand试验介Testing气压试GaspressureAir,nitrogen,methaneorothergasesormixturesofgasesmaybeISO10423F.1.8c3.6AsperISO10423F.1.8c,gastestingatroomtemperatureshallbeconductedwithamethodforleakdetectionfordetailsofgasleakagedetectionmethod,pleaserefertosection3.6.温度试TemperatureTesting温度可以被测量,测量装置应在一个13mm(0.5in)的通孔内与被试验设备接触,且距由其他设备上封存液润湿表面13mm(0.5in)以内。Temperatureshallbemeasuredincontactwiththeequipmentbeingtestedandwithin13mm(0.5ofthethrough-bore,whereapplicable,andwithin13mm(0.5in)ofthesurfacewettedbytheretainedfluidfromotherequipment;最高温度试验的Theheatingformaximumtemperature(≥121℃),Theheatingformaximumtemperaturetestingmaybeappliedinternallyinthethough-boreexternally.theheatingshallbeappliedsuchthattheentirethrough-boreorequivalentwettedsurfaceisatorabovemaximumtemperature(≥121℃),orsuchthatallfluidusedforheatingcontainedwithinthearticlesisatorabovethemaximumtemperature.最低温度试验的Thecoolingfortheminimumtemperature在最低温度试验冷却过程中,试件被放置在最低温度(≤-℃)的低温箱内,使整个被测物表面都能处于最低温度,可以通过对低温箱里液氮和酒精适当比例混合来获得适宜的低温试验温度Thetestedobjectsshouldbeheldinthecoolingboxattheminimumtemperature(≤-18℃),whichmakestheentiresurfaceofobjectsatminimumtemperatureappropriatelowexperimenttemperatureisgainedthroughtheproportionalcombinationoffluidnitrogenandalcoholincoolingbox.温度数据的记RecordingoftheAlltemperaturesshallberecordedonchartrecorderssimultaneouslywithappliedpressuresandactualtimeoftestensureschartrecordercontinuallyrecordspressureandtemperature.试验数据的确CertificationoftestMSP,客户及第三方检测机构AlltemperatureandpressurechartrecordsshallreferencetestproceduresectionsandshallbeverifiedandsignedbyMSP,clientandindependentcertifyingauthorityuponcompletionofeach保压周Hold保压周期的开StartofholdHoldperiodsshallbestartedafterpressureandtemperaturestabilizationhasoccurredandequipmentwithpressuremonitoringdevicehasbeenisolatedfromthepressuresourceandpumpventvalvesopenedthetimespecifiedforholdtimesshallbeaminimum.Pressure当每小时试验压力的变化不大于5500PS500PS(取其较小者1试验前的压力变化,都应该分析并证明不是泄漏造成。perhouror500PSI/hour,whicheverislesspressureshallremainwithin5%ofthetestpressureorwithin500PSI,whicheverisless,duringtheholdperiodstabilizationperiodshallbeaminimumof1hourpriortostartofanytestholdperiodanyrateofchangeshallbeanalyzedtoproveitisnotaleakpriortostartofanyholdperiod.Temperature当每分钟温度变化小于0.5℃(1°F但不应超过最大值11℃(20°F)以上。Temperatureshallbeconsideredstabilizedwhentherateofchangeislessthan0.5℃per(1°Fperminute)thetemperatureshallremainatorbeyondtheextremeduringtheholdbutshallnotexceedtheextremebymorethan11℃(20气压试GasTestingAir,nitrogen,methaneorothergasesormixturesofgasesmaybe34.5Mpa(5,000PSI更高压力的设Equipmentfor34.5Mpa(5,000PSI)and34.5Mpa5,000PSI试验顺TestTheMandrelHangerassemblyshallbetestedinsequenceasstatedinthisprocedureifMandrelfailsatest,thenMandrelHangershallbere-testedagainfromsection5.1dateandtimeshallberecordedateachsectiononbothtestprocedureandchartrecorderrecords.EachsectionoftestprocedureandapplicablechartrecorderrecordsshallbesignedbyMSP,clientandindependentcertifyingauthoritybeforestartingnextsection.泄漏检Leak高温、低温和内压等气压试验,泄漏检测应该提供两只(offpressure)压力监测装置。保压前的稳定期应25~75%3.3.2Maxandmintemperaturegastesting,leakdetectionshallbeprovedbyuseof2offpressuremonitoringdevices:1offcalibratedlargescale(minimum200mmdiameter)dialgaugewithsuchthattestpressureis50%offullscale,1offcalibrateddigitalpressureindicatorwithratingsuchthattestpressureis50%offullscale,stabilizationshallassection3.3.2,Acceptancecriteriashallbe"pressurechangeshallbelessthan5%oftestpressureor500PSIwhicheveristheless"however,stabilizationshallbeprovedsuchthatanypressurechangeisnotaleaknote:innocircumstancesshallthepumpbereconnectedpumpshallbeisolatedandpumpventvalvesopenedforthedurationofthetest.试验过程中油管挂的组MandrelHangerassemblyunder在从5.1节开始到5.3TheMandrelHangerassemblyundertest,shallnotbedisturbed,disassembled,repairedfromthestartofthetest,section5.1untilcommencementofposttestexamination,section5.3第三方IndependentcertifyingauthorityEachsectionofthetestshallbewitnessedbyanindependentcertifyingauthorityapprovedbythe试验偏DeviationsfromAnydeviationsfromtestprocedureshallbeapprovedinwritingbyPR2性能试验第二部PR2TestPart试验前准备工Pre-testing编写WrittenBy:王辉Wang 检查CheckedBy:张汉国Zhang 审批ApprovedBy:李军Li 试验前Pre-testing试验样Testing11”15k×2-3/8”A11”15k×2-3/8”velocitystringhangermandrelhangerandothertestingfixtures,structuredrawingasshownbelow.油管挂装配前检Pre-assemblinginspectionforthemandrelAPI6A所有测量设备应根据API6ABeforeassembling,allthepartsmustbeprovedtobeinaccordancewiththerequiredsizerecorded.Alldetailsarelistedin(partsinspectionrecord).AllthepersonnelengagingintestingmustbequalifiedaccordingtoAPI6A.AlltheequipmentsandfixturesshouldbeadjustedandprovedinaccordancewithAPI6Aandwithinvalidity.安全防SafetyandSafetyandprotectionshouldbeconsideredandappliedinaccordancewithMSP-drilexstandardthesafetyforthepersonnelandequipmentinvolvedshouldbeconsidered.试验设Thepreparationfortesting试验设备连接原理ThediagramoftestingBCDBCDAEEFGAEEFGTheintroductionforthemaintestingA区:控制中心部分(序列号:MSP-PR2-AreaA:controlcenter(SerialNo.:MSP-PR2-01):(seeannexForenlargedAAAFunctionCollecttemperature,pressure,torqueetc.andmakerecord.Dataprocess,carryoutrelatedtestprocedureasperpre-scheduledcomputerprogramandthenrealizetheautomaticcontrolfortestBDatacollectionmodular,relayoutputmodular,rs485communicationmodular,controlboard(gaugeboard,computer,monitorequipmentetc.)C区:高温试验室机构(序列号:MSP-PR2-AreaC:maxtemperaturesupplysystem(SerialNo.:MSP-PR2-03)(seeannexForenlargeda实现试验过程中温度的自动调节,实现试验温度范围室温至140℃,温度波动不大于每分钟0.5℃(1FFunctionto140℃,fluctuationofthetemperatureshouldwithin0.5℃(1°F)perminute.Throughrs485orotherpassageway,sendthetemperaturebacktocontrolcenterandcarryouttheworkingorder.bComposition:hightemperaturetestingboxandrelativeheatingcirclingsystem,automaticadjustingdevice,temperaturesensor,D区:试验压力供给机构(序列号:MSP-PR2-AreaD:pressuresupplysystem(SerialNo.:MSP-PR2-04)(seeannexForenlargedDADWaterorgaspressuretestthetestequipment;adjustthepressure,increase,decreaseorrelease;utilizationelectricalcontrolledorgascontrolledhighpressureneedleMandrelHangertowaterorgaspressuretorealizeautomaticB;Highpressuregaspump,gascontrolledhighpressureneedleMandrelHanger,calibratedpressuregauge(includinglow/highpressure),highpressurepipeline,x-over,integratedconnector,wasteliquidpool,nitrogen,pressuresensor(forprecisionconcern,highandlowpressuresensorbothF区:低温试验室机构(序列号:MSP-PR2-AreaF:lowtemperaturetestingsystem(SerialNo.:MSP-PR2-FF液liquidA实现试验过程中温度的自动调节,实现试验温度范围室温至-60℃,温度波动不大于每分钟0.5℃(1°FFunctionRealizeautoadjustingoftemperatureduringthetest,realizetemperaturerangefromroomtemperatureto-60℃,andfluctuationofthetemperatureshouldwithin0.5℃(1°F)perminutesendtemperaturedatabacktocontrolcenterthroughrs485orotherpassagewayandcarryouttheworkingorder.Lowtemperaturebox,liquidnitrogencan,autoadjustingequipment,chokeMandrelHanger,temperaturesensoretc.G区:其他试验设备(序列号:MSP-PR2-AreaG:othertestingequipment(SerialNo.:MSP-PR2-Function:measurement,recordequipmentandassociatedtoolsfortheComposition:pressureandtemperaturechartrecorder,digitaltorquespanner,measurementtoolandinstallationtoolsetc.G其他设备和工otherequipmentand试验主要设备组成明细(如图4.4.1所示Listofthemaintestingequipment(refertoPR2性能试验用主要设备组成明细ThelistofthemaintestingequipmentforPR2MainEquip1ControlcenterSerial1 board,computer,12datacollectionmodular,relayoutputmodular,rs485communication13Othersupplement2AndtemperaturesupplysystemSerialNo132temperature1314supplement3TestingpressuresupplysystemSerialNo1pressure22needleMandrel53Pressure24Highpressuregas15PneumaticreversalMandrelHanger6617PneumaticonewayMandrelHanger18Oil19MandrelHangerwithpressure1Othersupplement4LowtemperaturesupplysystemSerialNo.:1Lowtemperature12Liquidnitrogen13Autoadjusting14ChokeMandrel15Temperature16Othersupplement5OthertestingSerialNo.1diagramrecorder12113Stackup14Hydraulicpress15Othersupplement压力和温度传感器的布置位Locationofpressureandtemperaturesuchthattestpressureis50%offullscaleingasline.1":Pressuretransmitterforcalibratedpressureandtemperaturechartrecorderingas2':Temperaturetransmitterfordigitaltemperatureonthebottomoftheentiretestthebottomoftheentiretestdevice.3':Temperaturetransmitterfordigitaltemperatureonthemiddleoftheentiretestthemiddleoftheentiretestdevice.4':Temperaturetransmitterfordigitaltemperatureonthetopoftheentiretestthetopoftheentiretestdevice.油管挂PR2性能试PR2PerformancetestingofMandrelPR2性能试验第三部PR2TestPartLoadCyclingTest编写WrittenBy:王辉Wang 检查CheckedBy:张汉国Zhang 审批ApprovedBy:李军Li 室温下的载荷循环试验(参照MandrelHangerloadcyclingtestatroomtemperature(ReftoTestCalibratedpressure(序列号SerialNo.:MSP-PR2-04-Calibratedpressureandtemperaturechart(序列号SerialNo.:MSP-PR2-07-Calibratedcompression(序列号SerialNo.:MSP-PR2-07-试验温度:室Testingtemperature:Room试验载荷的确定Calculatethetest3500m,磅级:5.95lb/in=8.85kg/m,重量为:3500×8.85×10=309750N309.75KN。用压力来模拟管材的重量,油管挂的受力面积的直径为:131.6mm,Theminimumratedloadistheweightoftubinghangbytubinghanger,tubinglengthis3500m,nominallinearmassis5.95lb/in=8.85kg/msotheweightis3500×8.85×10=309750N309.75KNYoucanusetheforceofpressuretosimulatingtheweightoftubing,thediameterofforceareaoftubinghangeris131.6mm,youcanusetheweightoftubingandthediameterofforceareaoftubinghangertocalculatesimulatingpressureis309.75×103/(π×131.62/4)=22.8Mpa=3300PSI。最大额定载荷:最大载荷为芯轴式悬挂器所挂的管子的重量加上管液的重量,油管内径为:47.42mm,假设井液密度为1,6000N/m3,井液的重量为:π×(47.42/1000)2/4×3500×1,600098.9KN,所以总重为:309.7598.9=408.65KN:131.6mm,根据管材的重量和油管挂的受力面积直径,计算模拟压力为:408.65×103/(π×131.62/4=30.08Mpa4360PSI。Themaximumratedloadistheweightoftubinghangbytubinghangerplustheweightoffluidintubing.Theinternaldiameteroftubingis58.04mm,Assumingthefluiddensityis1,6000N/m3sotheweightoffluidisπ×(47.42/1000)2/4×3500×1,600098.9KN,sothetotalweightis98.9408.65KN.Youcanusetheforceofpressuretosimulatingtheweightoftubing,thediameterofforceareaoftubinghangeris131.6mmyoucanusetheweightoftubingandthediameterofforceareaoftubinghangertocalculatesimulatingpressureis408.65×103/(π×131.62/4)=30.08Mpa=4360PSI。TestingConnecttestequipmentasperthetesting从油管挂C侧施加压力4,360PSIPressuretestto4,360PSItothehangerfromCsidetosimulatethemaximumratedloadHoldthepressurefor5把油管挂C侧的压力减小至3,300PSIDecreasingpressureto3,300PSIfromCsidetosimulatetheminimumratedloadHoldthepressurefor5把油管挂C侧的压力增加至4,360PSIIncreasingpressureto4,360PSIfromCsidetosimulatethemaximumratedloadHoldthepressurefor5把油管挂C侧的压力减小至3,300PSIDecreasingpressureto3,300PSIfromCsidetosimulatetheminimumratedloadHoldthepressurefor5把油管挂C侧的压力增加至4,360PSIIncreasingpressureto4,360PSIfromCsidetosimulatethemaximumratedloadHoldthepressurefor5h.C侧的压力减小至0Decreasingpressureto3,300PSIfromC5.1.6AcceptanceThevaluesofcompressiontransmittershallnolessthantheratedvaluesduringtheholdEachholdperiodshouldnolessthan55.1.7Testrecord:MandrelHangerLoadcyclingcapacityTestRecord油管挂载荷循环试验记录MandrelHangerLoadCyclingCapacityTestPartsNo.:Starting

Testtemp:Endingtime:1Increasingtomaximumratedload4,36025Hold53Decreasingtominimumratedload3,30045Hold55Increasingtomaximumratedload4,36065Hold57Decreasingtominimumratedload3,30085Hold59Increasingtomaximumratedload4,3605Hold50Decreasingtominimumrated0AcceptanceEachholdperiodshouldnolessthan5TestMSP试验人员 日期

客户或第三方认证机CustomerandCertifying

PR2性能试验第四部PR2TestPartMandrelHangerPressure/TemperatureCycles编写WrittenBy:王辉Wang 检查CheckedBy:张汉国Zhang 审批ApprovedBy:李军Li 油管挂验(参照ISO10423F.1.11和Bodypressure/Temperaturecyclestest(RefertoISO10423F.1.11andTestCalibratedpressure(SerialNo.:MSP-PR2-10-Calibratedpressureandtemperaturechart(SerialNo.:MSP-PR2-07-试验介质:氮Test试验温度:-Testtemperature:-油管挂压力/温度循环试验步Bodypressure/TemperaturecyclestestshouldfollowtheprocedureasConnecttestequipmentasperthetestingEnsurethemandrelhangerisatroomtemperature,ensurechartrecordercontinuallyrecordspressureandtemperaturethroughouttest.加热油管挂,升温至121Heatthemandrelhangerto(15,000PSI验压力的变化不大于500PSI,应认为压力稳定。在整个保压期间,每小时压力变化应保持压力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure15,000PSI)fromCsideofhanger,thenreleasethepressure.Temperatureshallnotfallbelow121orexceed132℃.Ensurepressurehasstabilized.Stabilizationshallbeaminimumof1hour,Pressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressure(15,000PSI)duringtheholdperiod.Cooldownthemandrelhangerto-(15,000PSI验压力的变化不大于500PSI,应认为压力稳定。在整个保压期间,每小时压力变化应保持压力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger,andthenreleasethepressure.Temperatureshallnotgoabove18℃orbelow29℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressureduringtheholdperiod.Heatthemandrelhangertoroom在室温下施加试验压力(15,000PSI),然后加热油管挂,升温至121℃(见3.2),升温过程中,要保持并且持续保持30分钟,然后可以进行下一步。在整个试验过程中,试验温度不能低于121℃或高于132℃。ApplyPressuretoratedworkingpressure(15,000PSI)atroomtemperature,thenheatthemandrelhangerto121℃asspecifiedinsection3.2andpayattentiontokeep50%~100%ratedworkingpressure5,000~15,000PSIintheheatingprocess.Verifymaximumtemperaturehasbeenreachedandstabilizedatachangeratelessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotfallbelow121℃orexceed132℃.(15,000PSI变化不大于500PSI,应认为压力稳定。在整个保压期间,每小时压力变化应保持压力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1houratpressure(15,000PSI)fromCsideofhanger.Temperatureshallnotfallbelow121℃orexceed132℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressureduringtheholdperiod.3.2(7,500PSI~15,00PSICooldowntheactuatorto-18℃andpayattentiontokeep50%~100%ratedworkingpressure(7,500PSI~15,000PSI)intheprocessVerifyminimumtemperaturehasbeenreachedandstabilizedatachangeratelessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotgoabove-18℃orbelow-29℃.(15,000PSI化不大于500PSI,应认为压力稳定。在整个保压期间,每小时压力变化应保持压力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger.Temperatureshallnotgoabove-18℃orbelow-29℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressureduringtheholdperiod.升温至室温,升温过程中,要保持50%~100%(7,500PSI~15,000PSI)Heatthemandrelhangertoroomtemperatureandpayattentiontokeep50%~100%ratedworkingpressure(7,500PSI~15,000PSI)intheheatingprocess.释放压力,然后升温至121Releasethepressure,thenheatthemandrelhangerto(15,000PSI验压力的变化不大于500PSI,应认为压力稳定。在整个保压期间,每小时压力变化应保持压力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure15,000PSI)fromCsideofhanger,thenreleasethepressure.Temperatureshallnotfallbelow121orexceed132℃.Ensurepressurehasstabilized.Stabilizationshallbeaminimumof1hour,Pressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressure15,000PSI)duringtheholdperiod.Cooldownthemandrelhangerto-(15,000PSI验压力的变化不大于500PSI,应认为压力稳定。在整个保压期间,每小时压力变化应保持压力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger,andthenreleasethepressure.Temperatureshallnotgoabove-18℃orbelow-29℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressureduringtheholdperiod.Heatthemandrelhangertoroom(15,000PSI过程中,要确保压力稳定,压力稳定周期至少1小时。当每小时试验压力的变化不大于500PSI,应认为压力ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger,andthenreleasethepressure.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhen500PSIofthetestpressureduringthehold5%~10(750~1,500PSIApplyPressureto5%~10%ofratedworkingpressure(750~1,500PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger,thenreleasethepressure.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan5%ofthetestpressureperhour.Pressureshallremainwithin5%ofthetestpressureduringtheholdperiod.Plustestindependentlybutinthesamemannerwithexternalpressurefromtheoppositesideoftheannularsealasidentifiedinfollowingfigure.A&CBA&C最高温>>| |B|B | A&CBA&C 室 =>=================== |100%|| B||||||||最低温>A&CBA&C加热油管挂,升温至121HeatthemandrelhangertofromtheAandCsideofhangerinthesametime,thenreleasethepressure.fromtheBsideofhanger,thenreleasethepressure.Cooldownthemandrelhangerto-fromtheAandCsideofhangerinthesametime,thenreleasethepressure.fromtheBsideofhanger,thenreleasethepressure.Heatthemandrelhangertoroom在室温下对A侧和C侧同时施加试验压力15,000PSI,然后加热油管挂,升温至121℃(见3.2),升温过程中,在A侧和C侧同时保持各自的50%~100%0.5℃,并且持续保持30分钟,然后可以进行下一步。在整个试验过程中,试验温度不能低于121℃或高于132℃ApplyPressuretoratedworkingpressure15,000PSIatroomtemperaturefromAandCsideofthehangerinthesametime,thenheatthemandrelhangerto121℃asspecifiedinsection3.2andpayattentiontokeep50%~100%ratedworkingpressureoneachsideintheheatingprocess.Verifymaximumtemperaturehasbeenreachedandstabilizedatachangeratelessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotfallbelow121℃orexceedApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime,thenreleasethepressure.冷却油管挂,降温至-18℃(见3.2)。降温过程中,在A侧和C侧同时保持各自的50%~100%Cooldowntheactuatorto-18℃andpayattentiontokeep50%~100%ratedworkingpressureoneachsideinthecoolingprocess.Verifyminimumtemperaturehasbeenreachedandstabilizedatachangeratelessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.shallnotgoabove-18℃orbelow-fromtheAandCsideofhangerinthesametime,thenreleasethepressure.升温至室温,升温过程中,在A侧和C侧同时保持各自的50%~100%Heatthemandrelhangertoroomtemperatureandpayattentiontokeep50%~100%ratedworkingpressureoneachsideintheheatingprocess.ReleasethepressurefromAandCsideinthesame50%~100%ApplyPressuretoratedworkingpressure15,000PSIattestpressurefromtheBsideofhanger,thenreleasethepressure.Andthenheatthemandrelhangerto121℃andpayattentiontokeep50%~100%ratedworkingpressureonBsideintheheatingprocess.fromtheBsideofhanger.冷却油管挂,降温至-18℃(见3.2)。降温过程中,在B侧保持的50%~100%Cooldownthehangerto-18℃andpayattentiontokeep50%~100%ratedworkingpressureoneachsideinthecoolingprocess.Verifyminimumtemperaturehasbeenreachedandstabilizedatachangeratelessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotgoabove-18℃orbelow-29℃.ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheBsideofhanger.升温至室温,升温过程中,在B侧同时保持50%~100%Heatthemandrelhangertoroomtemperatureandpayattentiontokeep50%~100%ratedworkingpressureonBsideintheheatingprocess.加热油管挂,升温至121HeatthemandrelhangertofromtheAandCsideofhangerinthesametime,thenreleasethepressure.fromtheBsideofhanger,thenreleasethepressure.Cooldownthemandrelhangerto-fromtheAandCsideofhangerinthesametime,thenreleasethepressure.fromtheBsideofhanger,thenreleasethepressure.HeatthemandrelhangertoroomfromtheAandCsideofhangerinthesametime,thenreleasethepressure.fromtheBsideofhanger,thenreleasethepressure.abA侧和C侧同时通过气压泵加压达到各自额定工作压力的5%~10%,保压至少1小时,然后泄压。ApplyPressureto5%~10%ofratedworkingpressureforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime,thenreleasethepressure.acB侧通过气压泵加压达到额定工作压力的5%~10%,保压至少1ApplyPressureto5%~10%ofratedworkingpressureforminimumholdperiodof1hourattestpressurefromtheBsideofhanger,thenreleasethepressure.adD侧通过气压泵加压达到额定工作压力15,000PSI,保压至少1fromtheDsideofhanger,thenreleasethepressure.Acceptance在整个额定压力保压期间,每小时压力变化应小于500Lowtemperatureshallnotgoabove18℃orbelow29℃andhightemperatureshallnotfallbelow121℃orexceed132℃throughouttestduration.试验记录:记录表格详见《油管挂压力/温度循环试验记录表Testrecord:《Bodypressure/TemperaturecyclestestRecord油管挂压力/温度循环试验记录Bodypressure/TemperaturecyclestestPartTestmedia:Starting

Ending1RecordroomRoomHeatinguptohighCIncreasepressureatCKeepingPressurefluctuationduringReleasingCoolingofftolowtestCIncreasepressureatCKeepingPressurefluctuationReleasingIncreasetemptotheambientRoom2CIncreasepressureatCHeatinguptohighDuringheatingupprocess,maintainpressurescopeAfterreachingmaxratingtemperature,adjusttheatCsidetotheworkingNotempchanging,keepingit30KeepingPressurefluctuationTempfluctuationCoolingofftolowtestDuringcoolingdownprocess,maintainpressurescopeAfterreachingminratingtemperature,adjusttheatCsidetotheworkingNotempchanging,keepingit30KeepingPressurefluctuationduringTempfluctuationduringIncreasetemptotheambientRoomDuringheatingupprocess,maintainpressurescopeReleasing3HeatinguptohighCIncreasepressureatCKeepingPressurefluctuationduringReleasingCoolingofftolowtestCIncreasepressureatCKeepingPressurefluctuationReleasingIncreasetemptotheRoom4CIncreasepressureatCKeepingPressurefluctuationduringReleasingCIncreasepressureatCKeepingPressurefluctuationduringReleasing5RecordroomRoomHeatinguptohighAACCACIncreasepressureatAandCAACCACHoldpressureatAandCsideinthesametimeAACCACPressurefluctuationduringsustainingatAandCsideAACCReleasingAACCBIncreasepressureatBBBBHoldpressureatBBBPressurefluctuationduringsustainingatBsideBBReleasingBBCoolingofftolowtestACIncreasepressureatAandCAACCACsametimeAACCACPressurefluctuationduringsustainingatAandCsideAACCReleasingAACCBIncreasepressureatBBBBHoldpressureatBBBPressurefluctuationduringsustainingatBsideBBReleasingBBIncreasetemptotheambientRoom6ACIncreasepressureatAandCAACCHeatinguptohighAACC升温过程中,ACDuringheatingupprocess,maintainpressurescopeatAandCsideAACCACAfterreachingmaxratingtemperature,adjustthepressureatAandCsidetotheworkingAACCNotempchanging,keepingit30AACCACsametimeAACCACPressurefluctuationduringsustainingatAandCsideAACCACTempfluctuationsustainingatAandCAACCCoolingofftolowtestAACCACDuringcoolingdownprocess,maintainpressurescopeatAandCsideAACCACAfterreachingmaxAAtemperature,adjustthepressureatAandCsidetotheworkingCCAC30Notempchanging,keepingit30minutesatAandCAACCACsametimeAACCACPressurefluctuationduringsustainingatAandCsideAACCACTempfluctuationsustainingatAandCAACCIncreasetemptotheambientRoom升温过程中,ACDuringheatingupprocess,maintainpressurescopeatAandCAACCBIncreasepressureatBBBHeatinguptohighBBDuringheatingupprocess,BBAfterreachingmaxratingtemperature,adjusttheatBsidetotheworkingBBNotempchanging,keepingit30BBHoldperiodatBsideintheBBPressurefluctuationduringsustainingatBsideBBTempfluctuationduringsustainingatBsideBBCoolingofftolowtestBBDuringcoolingdownmaintainpressurescopeatBBBAfterreachingmaxratingtemperature,adjusttheatBsidetotheworkingBBB30Notempchanging,keepingit30minutesatBBBHoldperiodatBsideinthesameBBPressurefluctuationduringsustainingatBsideBBTempfluctuationduringsustainingatBsideBBIncreasetemptotheambientRoomDuringheatingupprocess,BB7RecordroomRoomHeatinguptohighAACCACAIncreasepressureatAandCACCACHoldpressureatAandCsideinthesametimeAACCACPressurefluctuationduringsustainingatAandCsideAACCReleasingAACCBIncreasepressureatBBBBHoldpressureatBBBPressurefluctuationduringsustainingatBsideBBReleasingBBCoolingofftolowtestACIncreasepressureatAandCAACCACsametimeAACCACPressurefluctuationduringsustainingatAandCsideAACCReleasingAACCBBIncreasepressureatBBBHoldpressureatBBBPressurefluctuationduringsustainingatBsideBBReleasingBBIncreasetemptotheambien

温馨提示

  • 1. 本站所有资源如无特殊说明,都需要本地电脑安装OFFICE2007和PDF阅读器。图纸软件为CAD,CAXA,PROE,UG,SolidWorks等.压缩文件请下载最新的WinRAR软件解压。
  • 2. 本站的文档不包含任何第三方提供的附件图纸等,如果需要附件,请联系上传者。文件的所有权益归上传用户所有。
  • 3. 本站RAR压缩包中若带图纸,网页内容里面会有图纸预览,若没有图纸预览就没有图纸。
  • 4. 未经权益所有人同意不得将文件中的内容挪作商业或盈利用途。
  • 5. 人人文库网仅提供信息存储空间,仅对用户上传内容的表现方式做保护处理,对用户上传分享的文档内容本身不做任何修改或编辑,并不能对任何下载内容负责。
  • 6. 下载文件中如有侵权或不适当内容,请与我们联系,我们立即纠正。
  • 7. 本站不保证下载资源的准确性、安全性和完整性, 同时也不承担用户因使用这些下载资源对自己和他人造成任何形式的伤害或损失。

评论

0/150

提交评论