锐力电子样本

CBN切削CBNCUTTING. .企业简介Enterprise 发展历程Development 企业资质Qualificationsand 企业文化Cultureof 研发能力Research& 产品开发方向ProductDevelopment 主要设备Main 产品介绍Product 产品应用案例Products 销售网络Selling 客户服务Customer 郑州锐力超硬材料 是一家以自主知识为依的高新技术企业。主要从事“聚晶立方氮化硼（PCBN）、晶石（PCD）”刀具材料以及硬质材料刀具的研发、生产和销售。公司成立于2005年，现有员工68人，厂房面积4600平方米，拥有世界一流的先进生产设备，年产能力可以达到10万片。依质量求生存,公司于1年通过1质量管理体系认证。从设计工艺过程控制等三个阶段进行产品优化，严把依创新求发展,公司以自有知识为依托，通过引进及ZHENGZHOUREALYSUPERABRASIVESCO., isaHiTechcompany.Basedonindependentinlectualpropertyrights.It’sspecializedinR&D,productionandsalesofPCBNandPCDtools.Thiscompanywasfoundedin2005,.Nowwehave68employeesand4600squaremetersworkshop.Manufactureequipmentare classoftheworldwhoseannualproductivityupto1millionpieces.Livebyquality.In2011,thecompanypassedtheISO9001qualitymanagementsystemcertification.Wemadetheproductoptimization,strictproductqualitycontrolfrom3stageswhicharedesign,machiningprocess,processcontrol.Maketheproducttoward"zerodefect"goalunceasinglyforward!Relyingoninnovationanddevelopment,thecompanyhasbuiltanumberofprofessional,stableandexperiencedtechnicalR&Dteamsbyintroducingandabsorbingforeignadvancedtechnologiesonthebasisofitsowninlectualpropertyrights.Accordingtoproductdesignandrequirement,ensurequickandefficientsolutionforcustomers.ZhengzhouRealySuperabrasivesCo,Development Awardedas“HENANprovincehigh-techenterprises”Furtherimproveproductqualityandlaunchthecompany'sthirdgenerationproductsBNS51,BNS610andBNS301.Andtheperformanceoftheproducthasbeengreatlyimproved.NewCBNproductsBNWserieswerepublishedandwidely9月完成ISO9001 CompleteISO9001qualitysystemcertificationinSeptemberof2011.Establishedaperfectqualityassurancesystem.awardedas"HENANprovincehigh-techenterprises”.开发研制BNS50、BNS60两大系列产品，用于汽车零部件加DevelopedandmanufactureBNS50andBNS60seriesproductswhichwereusedinmachiningofautoparts.TheproductsofRealyhadofficiallyenteredtheprecisionprocessingfieldandsuccessfullyupgradedtheproductsin2009.TheinsertsofBNS10andBNS20serieswerelaunched,applytoindustryofrollerand,miningmachinery. ZHENGZHOUREALYSUPERABRASIVES registeredon8July

ThecompanymovedtoLONGHUdistinct.EstablishedaproductsR&DcentreundercooperationwithZhongyuanuniversityof Realywasawarded”Henanprovincescienceandtechnologysmes”in2014.Realybecameamemberof“Chinamachinetoolassociation”in2014.Awardedas"HENANprovincehigh-techenterprises”againin2014. BecameamemberofChinamachineryindustrymetalcuttingtooltechnologyassociationin2012.BesuccessfultodevelopedandmanufactureBNS30whichwasusedinmachiningofhardenedsteel.StarttheR&Dofsecondgenerationtojointhefieldoffinishingmachining.Intheendofthe pletedtheupdatingofBNS10andBNS20series.TwonewandbetterseriesBNS11andBNS25weresuccessfullydeveloped.StartedtheR&DofSOLIDCBNinserts,BNS10andBNS20seriesproductsweresuccessfullydevelopedin oftheSuperabrasivesCo,QualificationsandZhengzhouRealySuperabrasivesCo,Cultureof企业愿景Enterprise为客户成就品牌；为员工创Operation企 Enterprise质量方 Operation 四个全面Four

锐意创新力铸品牌ByAcuteOriginalityAndInnovationReallyFoundOwnBrand.SuperabrasivesCo,Research&作为国内超硬刀具行业者，锐力公司专注在其产品上的技术研发与创新毫不松懈。锐力公司拥有一批具有创新意识的专业技术人才做技术支持。在CBN刀具及超硬刀具锐力公司在创立初期就设定公司以科技为动力，以质量求生存的 。本着做高品质的产品的目标，公司设定在产品的科研上的投入以每年销售收入的10%投入到产品研发上。在自主研发的同时不断向国外优秀的的刀具标杆企业学习，使锐力公司的CBN Seniorengineerswithmorethan20yearsofR&Dexperienceinsuperhardmaterialindustry:54 swithmaster'sdegreeorabove:43swithmorethan20yearsexperienceincuttingtoolapplications:3

Asaleaderinthedomesticsuperhardcuttingtoolindustry,RealyfocusesonR&Dandinnovationofitsproductswithoutsagging.Thecompanyhasanumberofinnovativeandprofessionaltechnical neltoprovidetechnicalsupport.HehasaofCBNtoolsandsuperhardtoolmaterials.Intheearlydaysofitsfounding,Realysetthecompany’sbusinessphilosophyof“scienceandtechnologyasitsdrivingforce”and“qualityasitssurvival”.Withthegoalofmakinghighqualityproducts,thecompanyhassetinvestmentinproductresearchtoinvest10%ofitsannualsalesrevenueinproductresearchanddevelopment.Intheindependentresearchanddevelopmentatthesametimecontinuetoexcellentforeigncompaniesbenarkingtoolcompanies,sothatRealy'sCBNcuttingtoolproductsinChinahasalwaysbeenaleadingpositioninproductqualityandforeigncompaniesbasicallythesameproduct.ZhengzhouRealySuperabrasivesCo,Research&技术合作Technical在自主研发的同时，锐力公司还与多所大专院校合作，先后与郑州大学、工业大Atthesametimeasindependentresearchanddevelopment,RealyalsocooperatedwithanumberofcollegesanduniversitiesandsuccessivelycarriedouttechnologyresearchanddevelopmentwithZhengzhouUniversity,HenanUniversityofTechnology,DalianUniversityofTechnology,andZhongyuanInstituteofTechnology.AndcooperatewithZhongyuanInstituteofTechnologytoestablishacorporateR&D开发周期Development ，在选定供货合作商是考虑以实现共赢的方式进行合作形成合作伙伴的关系。在人才方面公司有一批稳定的超硬材料高级工程师以及经Inordertomeetthemarket'sdemandforproductdiversity,more rsareselectedtoconsidercooperationinawinwinwaytoformastrategicpartnership.Intermsoftalents,thecompanyhasanumberofstablesuperhardmaterialseniorengineersandexperiencedtoolapplicationengineerstoprotecttheproductdevelopmentcycle.100CycleFromScratch100

70 ProductTechnologyPRNewProductDevelopmentCycle70Days

45PartiallyImprovednewProductDevelopmentCycle45DaysSuperabrasivesCo,Product带有断屑槽和定位槽的PCBN刀随着加工的不断完善，PCBN难以加工的难题将迎刃而解。未来 可以生带有断屑槽和定位槽的复形状的PCBN刀片。有效解决淬火钢加工难以断屑和重切削中刀片移位的难题。PCBNinsertswithchipbreakerandpositioningWiththecontinuousimprovementofprocessingmethods,theproblemPCBNdifficulttosolvewillbesolved.Inthefuture,wewillbeabletoproducecomplexshapedPCBNinsertswithchipbreakersandpositioningslots.Effectivelysolvetheproblemofhardenedsteelcuttingandinsertsshiftingduringheavilycutting.ZhengzhouRealySuperabrasivesCo,涂层技术在PCBN刀片上的应 CoatingTechnology BNImprovetoollife(finishing)IncreasetoolwearImprovechemicalwearReducecraterwearImprovesbondabilityintoolholders(increasesfrictionbetweeninserts,clampsandtoolholders)Increasetheuseofmostcuttingedges,especiallyroundByAcuteOriginalityAndInnovationReallyFoundOwnBrand.SuperabrasivesCo,Theproductionofcomplex-shaperotaryPCBNtoolswill epossibleZhengzhouRealySuperabrasivesCo,主要设 SuperabrasivesCo,Main 锐意创新力铸品牌InnovationReallyFoundOwnBrand.ZhengzhouRealySuperabrasivesCo,主要设 UniversalTool

Microscopicparticle Measuring

WearRatioSuperabrasivesCo, PCBN产品 产品牌平均颗粘结Binding表层Product90-8-Al陶89-30-Al陶88-Al陶89-8-Al陶-(Ti,Al)N+93-Co+Al陶68-2-TiN陶CrN+88-1-TiN陶(Ti,C)N+55-2-Co-W-Al+TiN陶CrN+65-2Co-W-AlCrN+90-4-Co-W-AlPCBN产品应 产品牌号 应用

Machiningnormalgraycastironwithhighspeed,likeenginecylinderandcover

Machiningalloycastironandalloycaststeel,likeroller,slurrypumpandminemachines 锰钢Manganese

烧结铁SinteredMachiningwearresistantalloycastironwithhighspeed,likebrakediscandbrakedrumMachiningsometoughmaterials,likehardenedsteel,bearingsteelanddiesteel

高温合金切削加工Machiningsomehightemperaturealloy,like刹车盘精加工BrakediscBNC601/

Usedformachininghardenedsteel,bearingsteelanddie

用于加工普通灰口铸铁类材料Usedfornormalgraycastiron

ZhengzhouRealySuperabrasivesCo,产品介 CBN刀 Cutting高硬度材料切削HighhardnessV

V

灰口铸铁加工Greycast

V

切进SuperabrasivesCo, TurningInsertIdentificationZhengzhouRealySuperabrasivesCo,产品介 TurnningToolHoldersIdentificationSuperabrasivesCo, BoringBarIdentificationZhengzhouRealySuperabrasivesCo产品介 刀片有三种钎焊式刀片BrazedPCBNbrazedontostandardcarbideinserts.Availableassingleormultitippedinsertswithdifferenttipsizes.整面式刀片FullfaceAllcuttingedgesononeusableside.ThePCBNlayerissinteredontothe整体Solid整体AllcuttingedgesonbothsidescanbeSuperabrasivesCo, 整体CBN数控刀片BNS系列SolidCBNCNCinserts BNSseries公司主导产品BNS系列CBN数控刀具具有硬度高、耐热性好使 长等点，BNS系列产品以其良好的切削性能在轧辊、矿山机械、粮油机械、汽车零部件、Thecompany'sleadingproducts,BNSseriesCBNCNCinserts,arecharacterizedbyhighhardness,goodheat ,longservicelife,etc.BNSseriesproductshaveexcellentcuttingperformanceinrolls,miningmachinery,grainanlmachinery,autoparts,aerospace,molds,largescaleBearingsandotherindustrieshavebeenwidelypromotedandapplied.BNS51、BNS610 的优势产品，在汽车零部件加工领域已取代进口BNS51andBNS610areoursuperiorproducts.Theyhavereplacedimportedtoolsinthefieldofautomotivepartsprocessing,andhave ethemainstreamtoolproductscurrentlyusedintheindustry.ZhengzhouRealySuperabrasivesCo,产品介 CBN整体刀片常用系CBNCuttingToolInsertsSuperabrasivesCo, CBN整体刀片常用CBNCuttingToolInsertsZhengzhouRealySuperabrasivesCo,产品介 CBN整体刀片常用系CBNCuttingToolInserts负倒棱Negative负倒棱NegativeRCM(G)N0607RCM(G)N0907RCM(G)N1207RCM(G)N1507RCM(G)N1910RCM(G)N2012负倒棱NegativeRCM(G)N0607RCM(G)N0907RCM(G)N1207RCM(G)N1507RCM(G)N1910RCM(G)N2012RCG(M)X-RCG(M)X-SuperabrasivesCo, 整体镶嵌焊接式CBN数控刀片BNW系列SolidweldingCBNCNCinserts BNWseriesBNW系列是我公司近几年开发的整体CBN镶嵌焊接是数控刀片，该系列产品具备BNS系列的所有加工切削性能，同时还具备成本低廉的优势，将以更高的综合性价TheBNWseriesisSolidweldingCBNCNCinsertsdevelopedbyourcompanyinrecentyears.ThisseriesofproductshasalltheprocessingandcuttingperformancesoftheBNSseries.Atthesametime,italsohastheadvantageoflowcost.Itwillbepromotedandappliedint eralmechanicalprocessingfieldwithahighercomprehensivecosteffectivenessandwillreplaceapartofcementedcarbideinserts.常用系列CommonlyUsed刀尖圆弧半径CornerZhengzhouRealySuperabrasivesCo,产品介 BNC系ComplexandweldingCBNCNC BNCSuperabrasivesCo, CBN切槽刀CBNgroovingCBN切槽刀片是为刹车盘和气缸套生产企业专门设计制作的刀具。该款刀具换位精度可以达到0.5μm,使用是硬质合金涂层刀片的5倍，一个刃口可以加工460件工价。切削效率也提高58倍，切削速度可以达到600m/min以上。CBNgroovinginsertsarespecialtoolsspeciallydesignedforbrakediscsandcylinderlinermanufacturers.Thistoolhasatranspositionaccuracyofupto0.5μm,aservicelifethatisfivetimesthatofcarbidecoatedinserts,andacuttingedgethatcanprocess460parts.Thecuttingefficiencyisalsoincreasedby58timesandthecuttingspeedcanreach600m/minormore.应用领域Application应用于汽车刹车盘、制动鼓及 Usedinautomobilebrakedisc,brakedrumandenginecylinderlinercuttingB

刀尖圆弧半径Corner 负倒棱NegativeBR342563ZhengzhouRealySuperabrasivesCo,产品介 刀杆常用系HolderSuperabrasivesCo, HolderZhengzhouRealySuperabrasivesCo,产品介 刀杆常用系Holder端面切槽刀SurfaceGroovingAndTurning

基本尺寸

刀GroovingToolQCDDR/L2525

QCDDR/L2525

QCDDR/L2525

QCDDR/L2525

QCDDR/L3232

QCDDR/L3232

QCDDR/L3232

QCDDR/L3232

SuperabrasivesCo, 锐意创新力铸品牌InnovationReallyFoundOwnBrand.

Holder外径切槽刀ExternalGroovingAndTurning基本尺寸

刀GroovingToolQCDHR/L2525

QCDHR/L2525

QCDHR/L2525

QCDHR/L2525

QCDHR/L3232

QCDHR/L3232

QCDHR/L3232

QCDHR/L3232

ZhengzhouRealySuperabrasivesCo,产品应用案 SuperabrasivesCo, Highhardnesscastironroll(rough材料The高铬镍铸铁Higechromiumnickel Hardness：HSD80（HRC60）刀片Cuttertype：BNS25切削参数CuttingVc25m/min，ap9mm，f Cuttinglife：Themateria：硬度Hardness：HB190200工件尺寸Workpiecesize：刀片CutterBNS51CNGN切削参数Cutting 1mm， 表面粗糙度Surfaceroughness：加工件数Numberof150件/刃

Thebrakedisc(roughZhengzhouRealySuperabrasivesCo,产品应用案 汽车刹车盘（精车Thebrakedisc(FinishThematerial：硬度Hardness：HB190200工件尺寸Workpiecesize：刀片CutterBNS610

切削参数CuttingVc1600m/min，ap0.20mmf0.15mm/r表面粗糙度Surfaceroughness：加工件数Numberof100件/刃Brakedrum(roughturning+finishturning)材料Thematerial：Hardness：工件尺寸Workpiecesize：刀片CutterBNS51}切削参数Cutting}Vc960m/minap0.2f0.15

Roughandfineprocessing加工数量Numberofprocessing：90件/刀尖pieces/edgeSuperabrasivesCo, Windpowerbearing(finishThematerial：硬度Hardness：HRC4852工件尺寸Workpiecesize：刀片CutterBNC702切削参数CuttingVc260m/min，ap0.2mm， 加工数量Numberof3件ZhengzhouRealySuperabrasivesCo,

锐意创新力铸品ByAcuteOriginalityAndInnovationReallyFoundOwnBrand..

ZhengzhouRealy Southeast锐力公司已在、德国、和韩国设立经销商。RealyCompanyhasestablishedagencydealersintheUnitedStates、Germany、JapanandSout