7-2设备完工文件07.03钻机滑移系统rig skidding system2.2hpu operation and maintenance manual

产品的专业工厂，现有职工宝鸡市工件厂是拥有主要生产设备一百一十多台和一批产品设备。建厂二几年来，以市场为先导，以用户需要为目标，以质量求生存，以产品的专业工厂，现有职工宝鸡市工件厂是拥有主要生产设备一百一十多台和一批产品设备。建厂二几年来，以市场为先导，以用户需要为目标，以质量求生存，以创新图发展，先后与大专院校、科研机构密切合作，研发出各缸、气缸、高压和低系统泵站、液动和气动防喷起吊移装置盘刹装置、压猫头、旋转猫头缓冲装置绞车倒绳机机钻机移动装置试验台、悬臂吊等产品。并可根据用户需要进行设计制造各件系统机械产品。工厂产品广泛用于石油、铁矿山、冶金、煤炭、机床等行业，从陆海洋，从国为开采石油研发的配套设备，遍布国内各油气产地，并出、伊朗、拿大、埃、阿尔及利亚、委内瑞拉斯坦等亚洲、非洲、洲二十多个国家和地获工厂通过了中国质量认证中心国际质量体系认证。得船级社ABS和中国船级社CCS的认工厂被陕西省认定为术企重合同守信用”先级”称号。并获得十多项国家专。欢迎各界来厂作客，洽谈业1.站是为宝鸡石油公司海洋钻机配套站，站机具供油系统最大流量250l/min,额定压力21MPa。泵站油加热和风冷装置。站也可作为其他型号石油钻1.站是为宝鸡石油公司海洋钻机配套站，站机具供油系统最大流量250l/min,额定压力21MPa。泵站油加热和风冷装置。站也可作为其他型号石油钻机动力源2.主要技术机具供油恒功率泵最大系统额定系统电电动加油加油泵额定加油泵额定加油泵加热器2×3风冷装置2.2油箱有效外形尺长×宽×高净原理与系统原理见13.1.1具系变量泵14打出的油经单向阀21，节流截止阀26，流量控制阀28移动装置提供压力油；电磁溢流阀为安全阀，在变量泵14启动时电磁阀通电，并且延时断开，保证变量泵14空载启动；压力表23显示变量泵14油压力，压力传感器24输出的压力信号和测压接头25处测得的压力均为泵14供油压力。回油由回油接口经单向阀29，回油过滤器8流回邮箱。接口处测压接头25可检站回油阻力。当打开节流截止阀27和30，关闭节流截止阀站可为另外系统供站设置两套机具油泵电接口处测压接头25可检站回油阻力。当打开节流截止阀27和30，关闭节流截止阀站可为另外系统供站设置两套机具油泵电机组，其中一套备加油系统由加油管1，齿轮泵5，回油过滤器8等组成。向油箱加油时球阀4，打开球阀2，启动电机加油。加完油，应关闭球阀2，打开球阀4，油压油加热时，齿轮泵同时工作，使油箱油液循环，保证油油加热均匀向阀3起保护齿轮泵5的作用，当电机反转时，油泵进回油口经单向3短接避免齿轮泵损3.1.3辅助液位计19显示油箱液面位空气滤清器18保证油箱与大气相过滤进入油箱空气的清洁度管状加热器11在油温过低时可油加热热电13，是一个温度传感器，将油温信号送至电控箱内温控器温控器能显示并根据设定油温自动控制加热器或冷却器工液位继电 15，控制液面最低液位，当液面到液位继电器控制最液位时，发信号，并切断加油泵电机外其余电机电源护变量泵14站结构见站为箱式封闭结构，油箱上置。油泵电机总成14、冷却器总成15、油泵电机总成16和阀组总成均设置于油箱下面的底座电控柜总成1位站前面左上方，前面右上方门内油箱上装有管状加热器7，吸油过滤器6，热电阻5，液位计及泄油接头。油箱箱盖装气滤清器9及液位继电器3，口盖在油箱盖上。油箱底面设有油油球阀12，接油盘底面设有放油球阀134.油泵电机总成见图5.冷却器总成图6.阀组总成见图7.加油泵电机总成见8用注意事8.1电机旋向检查（见图站接通电4.油泵电机总成见图5.冷却器总成图6.阀组总成见图7.加油泵电机总成见8用注意事8.1电机旋向检查（见图站接通电源后，打开加油泵电机总成吸油通油箱球阀油泵，使泵旋向与泵上旋向标牌一致，若不一致，应交换供电电线相位。油泵旋向正确，其余各电机旋向正8.2加油（见图环境温度低于10℃时L-HM32温度高于10℃时使L-号油。向油箱加油，一定要站加油泵（或加油机）加油。加油（见图6）关闭球阀5，打开球阀6，油加至液位计上限。加油完毕阀6，打开5使加油泵处于循环油油状8.3加热与冷却的使用（见图系统正常工作油温15℃～50℃。当环境温度低于5℃时，开机前开加热器油加热，同时开启加油泵，使油箱油，以保证压油加热均匀系统油温升10℃时，再启动变量泵。当环境温度10℃时，关闭球阀19，使回油经冷却器回油箱。系统设置有自动加热或冷可将电控箱上的温控手柄搬到自动档位，自动加热温度控制上10℃（开，下限20℃（加热停，自动冷却温度控制上限50℃（冷却开，下限℃（冷却停8.4油当油污指示灯亮时，说明该指示灯所指明的过滤器滤芯污染了换该过滤器滤8.5油当油箱油位低于液位继电器控制的最低油位时，除加油泵外，其不能启动，并发信当油箱油位低于液位继电器控制的最低油位时，除加油泵外，其不能启动，并发信号。油箱加油站即可恢复运站油一般工作12个月，应更换新油，换油时，同时对油箱、油管路件。9.常见故障及排故排泵不油箱液电机旋吸油管过滤器盖没旋按规定液位改电机旋紧过滤机具泵压力上机具阀调泵恒压压力泵流量阀或功率阀恒压压力1MPa)拆洗溢调高泵恒压请专 修机具泵排流量阀排泵配油盘柱塞泵偶件调大流量阀拆洗研磨配更换柱塞泵偶件或油泵噪音吸油滤油器吸油管路油粘更换吸油过滤器检修吸油加热 油或更换低粘 油温度超泵变量压力点压力系统管路流量阻力请专 调或更换10件明序代名称及数备1GB1235-22GB1235-O23GB1235-O24GB1235-O25GB1235-26GB1235-O27GB1235-O28GB3452.1-29GB3452.1-2GB3452.1-2GB3452.1-2GB3452.1-2GB3452.1-2GB3452.1-10件明序代名称及数备1GB1235-22GB1235-O23GB1235-O24GB1235-O25GB1235-26GB1235-O27GB1235-O28GB3452.1-29GB3452.1-2GB3452.1-2GB3452.1-2GB3452.1-2GB3452.1-2GB3452.1-1JB982-组合垫圈2JB982-组合垫圈2JB982-组合垫圈2JB982-组合垫圈2JB982-组合垫圈2JB982-组合垫圈2JB982-组合垫圈211、电气11.1本泵站配有独立电气控制系统。供电电源为31T-380V。电源总约为75KVA,总断路器额定电流为200A。经11、电气11.1本泵站配有独立电气控制系统。供电电源为31T-380V。电源总约为75KVA,总断路器额定电流为200A。经控制变压器降压，控制回路电单相220V交流；液位继电器发讯装置及指示灯的工作电压等为直流24V引入电柜，建议电源电缆规格选用3X50㎜2+1x252电源电缆由防对整个泵站控制的各开关，按钮及工作状态信息指示灯都电柜的盖板上；由电柜底部各防爆接头引出的电缆线与各电机、发讯器、度传感器、油位检测装置等相连主泵1、主泵2站和司钻房两地都可控制，去司钻房的控制电箱底部引出，电缆中包括主泵1、2的起、停，运转指示灯以力信号11.2泵站安装好后，接上电源，手动合上电源开关手柄，这时指示灯亮说明电源已送入电柜，当油温、油位正常后，就可对各个电机进行单独的停操作，操作时注意各个泵的转向是否正确。起、停控制集合在一个按钮比如说要对主泵（12）右边45°处然后松手，主泵1电机启动运转（启动为Y—△降压启动）需停止时把旋钮置向左45°处，然后松手，电机即停止运转。同样对其它电机及加热器的启动都是如此操作。两个主泵互为备用，单独工作。为减少压系统冲击，要求两个主泵空载起动，当每台电机起动时系统处荷状态。所以操作时要求当两台电机运行状态需要切换时必须先停止运的，然后再起动第二台。当油位低于“低油位检测”设定值时“”出现，这时除加油泵外，其余均不能起动。油温控制分为自动和手动，把“油温调节”选择开关置于自动态对油温即可进行自动控制，当油温低于设定值（例10℃）加热器自动加热，油温到达20℃停止加热；长期对油温即可进行自动控制，当油温低于设定值（例10℃）加热器自动加热，油温到达20℃停止加热；长期运转后，油温上升，达到50℃时，冷装置自动启动，进行冷却循环；油温下降至40℃时停止冷却……如此循使油温保持在一个较理想的范围。选择开关SA1置于手动态时，油温控需要操根据观测实际油温，手动起动、停止加热器、冷却制油箱温11.3维修注意事泵站运行中出现电气故障时，应由专业根据故障现象对图进行分析，找出原因所在进行维各用电器上的线不要轻易松掉，检修电器时，要关掉电源。特别修电器件、线路故障时，一定要遵循“先断电、停一会以上再打开电柜”；排除故障后，关好电柜门，紧固好螺钉，再送电工作，不可掉以轻对电机保护主要是热过载保护及短路保护，热继电器在出厂时热头调整在自动态“A”，当电机运行过载时，热继电器动作，电机停转，经过一段时间，热继电器开关自动复位，过载故障排除后，即可重新启动。需的是，绝对不要在未弄清楚过载原因的情况下强行启动电机，这将会故障继续扩大化，造成。对供电电源的要求：其电压波动为±10%；频率倍额率（连续的；三相电源不平衡电压，电压负序和零序成分都不应超过正序成分2%。如果用户是自备电源，请参照上述要求，调整好发电机的输出电保证供电正认真维修时对照说明书提供的电路图1、2及电气接线图认真分析仔细检排除故障还是比较容易的。附：主要电器元件明细表：序规格型名数备1NSX250NMA200A塑壳三极断12LC1-交流接触器43LC1-交流接触器24LC1-交流接触器15LC1-交流接触器26LADT2(0.1-延时辅助触头17LRD-热继电器48-28LRD-热继电器4-29LAD-辅助触5LAD-侧装辅助触序规格型名数备1NSX250NMA200A塑壳三极断12LC1-交流接触器43LC1-交流接触器24LC1-交流接触器15LC1-交流接触器26LADT2(0.1-延时辅助触头17LRD-热继电器48-28LRD-热继电器4-29LAD-辅助触5LAD-侧装辅助触1ST6P-2N(1-时间继1HH54P小型继5HH54P小型继1DY-智能温度控1S-200-24/4A24V1LW5B-自复式万能转换5LW5B-定位式万能转换1DC24V防爆指示灯6DC24V防爆指示灯8DC24V防爆指示灯4JBK5-控制变1809-MD-蘑菇型带自持防爆急停开关1 应急供EMERGENCYSUPPLYOILHYZB-ESNPT11/4回RETURNOIL 应急回HYZB-ERNPT11/22应急泄EMERGENCYDRAINOILHYZB-EDNPT1供HYZB001M33X2(7130L6P522.5M12PPMM3M3SLSLM5μZT 8图1HYZ-1500B1 站原理图22电磁溢流阀23压力 24压力传感器25测压接头26节流截止 27节流截止28流量控制阀29单向 30节流截止 1加油 2球 3单向 4球 5齿轮 6联轴 7电8回油过滤器9球阀 10冷却 11管状加热器12吸油过滤器13热电 应急供EMERGENCYSUPPLYOILHYZB-ESNPT11/4回RETURNOIL 应急回HYZB-ERNPT11/22应急泄EMERGENCYDRAINOILHYZB-EDNPT1供HYZB001M33X2(7130L6P522.5M12PPMM3M3SLSLM5μZT 8图1HYZ-1500B1 站原理图22电磁溢流阀23压力 24压力传感器25测压接头26节流截止 27节流截止28流量控制阀29单向 30节流截止 1加油 2球 3单向 4球 5齿轮 6联轴 7电8回油过滤器9球阀 10冷却 11管状加热器12吸油过滤器13热电 变量液位继电 联轴 电 空气滤清器9液位 20单向 21单向16543～2Y1 2348图HYZ-1500B1结构图1电控柜总 2箱架总 3液位继电 4回油过滤 5热电 6吸油过滤 7管状加热 8泄油接 9空气滤清器10液位 11吸油 12油箱放油球13放油球 油泵电机总 冷却器总 加油泵总 加油 阀组总 9球1 2348图HYZ-1500B1结构图1电控柜总 2箱架总 3液位继电 4回油过滤 5热电 6吸油过滤 7管状加热 8泄油接 9空气滤清器10液位 11吸油 12油箱放油球13放油球 油泵电机总 冷却器总 加油泵总 加油 阀组总 9球6AA图3HYZ-1500B1油泵电机总成1电 2油泵电机 3联轴 4变量 5管接 6压力油口法兰7吸油口接6AA图3HYZ-1500B1油泵电机总成1电 2油泵电机 3联轴 4变量 5管接 6压力油口法兰7吸油口接图4HYZ-1500B1冷却器总成 2.冷却器3.长法兰接图4HYZ-1500B1冷却器总成 2.冷却器3.长法兰接12供油/HYZB0SUPPLYOIL(21MP供油UPPLYOILPRES回RETURNOILRESU67图5HYZ1500B1阀组总成1流量控制 测压接 节流截止 单向 电磁溢流压力 阀 阀块座 压力变送 5节流截止12供油/HYZB0SUPPLYOIL(21MP供油UPPLYOILPRES回RETURNOILRESU67图5HYZ1500B1阀组总成1流量控制 测压接 节流截止 单向 电磁溢流压力 阀 阀块座 压力变送 5节流截止进油3 AAφ28出油口图6HYZ-1500B1加油泵电机总成1电 2联轴 3油泵电机 4齿轮 5球 6球 7单向M45X进油进油3 AAφ28出油口图6HYZ-1500B1加油泵电机总成1电 2联轴 3油泵电机 4齿轮 5球 6球 7单向M45X进油25m3IT-50HzTC1FU5X2(3A)FU6(10AL3025mFU3X251.5m1.U6GS3×35mm+1×10mFU1(6AFU2(6熔断器额定电流160KMKMRecommendedRat100KMU3VWU4V4W430FU7(6AKMU4W6V6V7U1V3WV4W4FRFRU1V25.4-4-6MMW3UW4R1/(M1)59.6548-659.6548-6MMV157EH2(3KW6A)X2U1 15Pt1020YB250M-455KW103.3A1480rp.mYB250M-455KW103.3A1480rp.YB100L1-42.2KW5.08A1410rp.mYB100L1-42.2KKA0DY-5.08A1410rp.图7.HYZ- 电路图Fig7.HYZ-1500B Circuitdiagram其余未注导线为1mm2软线NoMarkedareCopperCore设备分界equipmentBoundaryCurrentFRKMKM 电源进线插头/电源开主泵1电机主泵2加油泵风冷加热控制变压熔断温控直流电源紧急停ElectricLeading-inerMainPump1MainPump2OilFeedsingPumpMotorCoolingFanTemperatureCont25m3IT-50HzTC1FU5X2(3A)FU6(10AL3025mFU3X251.5m1.U6GS3×35mm+1×10mFU1(6AFU2(6熔断器额定电流160KMKMRecommendedRat100KMU3VWU4V4W430FU7(6AKMU4W6V6V7U1V3WV4W4FRFRU1V25.4-4-6MMW3UW4R1/(M1)59.6548-659.6548-6MMV157EH2(3KW6A)X2U1 15Pt1020YB250M-455KW103.3A1480rp.mYB250M-455KW103.3A1480rp.YB100L1-42.2KW5.08A1410rp.mYB100L1-42.2KKA0DY-5.08A1410rp.图7.HYZ- 电路图Fig7.HYZ-1500B Circuitdiagram其余未注导线为1mm2软线NoMarkedareCopperCore设备分界equipmentBoundaryCurrentFRKMKM 电源进线插头/电源开主泵1电机主泵2加油泵风冷加热控制变压熔断温控直流电源紧急停ElectricLeading-inerMainPump1MainPump2OilFeedsingPumpMotorCoolingFanTemperatureControlleDCer24V紧停低油总检主泵1油温控制选择示测加油泵电机控制油手风冷自动手自运运加热位Main1MotoControlMain2MotoControCutOonlowOilLOilfeedinPumpMotorControlCoolingHeatDelRunDelRunStarManualAutoManuAutStart123KMKK KMKM KA BQKA011010101011SB105HLHL2HL3HLHLHL6 HLKASB吸油吸油卸荷（YV1得电卸荷回油油7声光综SB49SKMSBUnloadvalve(YV1UnloadSBSASAKMθ4SB12KM9SLKASLKAKAKA0KA3KA4KTKM2KMK0KMKMKM说明虚线框内开关异地控制开关，安装在司钻房内NoteComponentsofDottedlineframeInstallinDrillingoperationEmergency紧停低油总检主泵1油温控制选择示测加油泵电机控制油手风冷自动手自运运加热位Main1MotoControlMain2MotoControCutOonlowOilLOilfeedinPumpMotorControlCoolingHeatDelRunDelRunStarManualAutoManuAutStart123KMKK KMKM KA BQKA011010101011SB105HLHL2HL3HLHLHL6 HLKASB吸油吸油卸荷（YV1得电卸荷回油油7声光综SB49SKMSBUnloadvalve(YV1UnloadSBSASAKMθ4SB12KM9SLKASLKAKAKA0KA3KA4KTKM2KMK0KMKMKM说明虚线框内开关异地控制开关，安装在司钻房内NoteComponentsofDottedlineframeInstallinDrillingoperationEmergencyStMain1Suckfilterchoked ONMain1PumpONIndicatorMain2Suckfilterchoked Main2PumpONIndicatorReturnOilOilfeegingPumpIndicatoCoolingFanONindicatorHeaterONLowOillevelTheOilLevelSuperLowOilCotrolFig8HYZ-1500B1 Circuitdiagram图8HYZ-1500B 电路图KMKMKMP11P113P 1111711KAHLKAHL1YV1211KM41KAKTKMKMKM8Acoustic-opticsynthesize紧急停Y起Y起开指开主泵2电机控司钻房控制Drillingoperationroomcontrolpane10 10211HL10102101010 SBESP0SAESP09HL3320207275531司钻房电箱接线端子1110PR10X1.5/28-多芯电连接器针号分配表L2LMEXD12-M20X1.5/11-14.MEXD11-M16X1.5/3-3 CJPJ85/CS4×25/28-32571U2N103～15V23W2插头座焊线要求：每根针SLU203PV2112N11W2SP10图9HYZ1500B1电气接线图Fig9HYZ-1500B1Electricalconnectiondiagram3～50Hz380V接地方式IT电源输入容量70KVA熔断器额定电流150A3～50Hz380VSystemearthingTybeITersupplyinpCJPJ80/NC3×50mm电缆外径cablediaφ335apacity70KVA,Fuseratedcurrent15电源MEXD12-M50X1.5/φ31.5-42ersupplynlMEXD12-M50X1.5/φ31.5-42235792020101010101010101111111111司钻房控制Drillingoperationroomcontrolpane10 10211HL10102101010 SBESP0SAESP09HL3320207275531司钻房电箱接线端子1110PR10X1.5/28-多芯电连接器针号分配表L2LMEXD12-M20X1.5/11-14.MEXD11-M16X1.5/3-3 CJPJ85/CS4×25/28-32571U2N103～15V23W2插头座焊线要求：每根针SLU203PV2112N11W2SP10图9HYZ1500B1电气接线图Fig9HYZ-1500B1Electricalconnectiondiagram3～50Hz380V接地方式IT电源输入容量70KVA熔断器额定电流150A3～50Hz380VSystemearthingTybeITersupplyinpCJPJ80/NC3×50mm电缆外径cablediaφ335apacity70KVA,Fuseratedcurrent15电源MEXD12-M50X1.5/φ31.5-42ersupplynlMEXD12-M50X1.5/φ31.5-4223579202010101010101010111111111110015794079系统压力表preCEFR/DA2×1/10.4-12MEXD12-M20X1.5/11-14MEXD12-M40X1.5/25-32.Muilti-Conn配电板Distributionboar用户自选自备2012.11.27来电通MEXD12-M40X1.5/25-32电箱Electriicboxcontrolconnectiont10101000.00SB4 103104HYZ1500B1HydraulicOperationalandenanceBaojiEngineeringHydraulicHYZ1500B1HydraulicOperationalandenanceBaojiEngineeringHydraulicComponentsAnriseAwardedwithISO9001Quality:No.6JufuEastRd.,Baoji,Shaanxi,China(0917)38079053807602(0917)tCord:BaojiEngineeringHydraulicComponentsPlantisalizedmanufacturerwithhefieldofhydraulicproductsinnorthwestofChina.Foundedin1993andthenon,inordertomeetthecustomer’srequirement,innovatingcooperatedwithXi’anJiaotongUniversity,BaojiEngineeringHydraulicComponentsPlantisalizedmanufacturerwithhefieldofhydraulicproductsinnorthwestofChina.Foundedin1993andthenon,inordertomeetthecustomer’srequirement,innovatingcooperatedwithXi’anJiaotongUniversity,Xi’anScience endlessly,thep super-high-re,high-reandmedium-low- rehydraulicsystem,hydraulichydraulicmachineandhydraulictestplatform.Wecanalsodesignandmanufacturevarioushydrauliccomponents,hydraulicsystemandhydraulicmachineryaccordingtheneeds.Nine(9)back-upproductsforOceanDrillingRigunderHuizhouProjectofPetroleumMachinery.areauthorizedby(ABS)ofU.S.A.TheplantpassedISO9001QualitySystemAuthenticationfromChinaISO9001forQualitySystem.Theplantnowhasastaffof190withlong-termernationalCertificational ,ofwhichareseniorEngineersandns.Theplantiswithn110setskeysuchasextendedmachineandandvariouslequipmenttomakehydrauliclathe,extendedhorizontalgrinder,oilstonegrinder, .WecandesignandmanufactureHydraulicCylinders:Max.Max.Stroke:4m;Max.Workingre:35Mpa.Wecandesignandmanufacture ion,cylinderandsysteminvariousreandcapacityinaccordancewithTheadvancedautomaticmachining,refinedqualitysystemisuptodomesticstandardandcanensuretheproductsqualityineveryFormanyyears,thevarietyofplanthavebeenwidelyusedinthefieldofcollegefactories,railway,mining,metallurgy,coalandmachinetooletc..,andassoriesmanyrisessuchasoildrillingrig,singlecrystalfurnace,rollingmachine,truck,forkliftandexporthydraulicequipment.Itsstablequalityandreliabilitycustomers.Theplantwastitledasa“FaithfultoContractandLoyaltoCustomer”ewithhigh-techandawardedwithten(10)etoourplantandcooperatingwithusinanyOperationalandenanceOfHYZ-1500B1Hydraulic1.HYZ1500B1HydraulicionisllybackupforoceanicdrillingrigofMax.oilflowrateofitsP.Toilsupplysystemis250l/min,ratedreis21MPa.Oilandcoolingdeviceisequippedwiththeion.AdditionallyOperationalandenanceOfHYZ-1500B1Hydraulic1.HYZ1500B1HydraulicionisllybackupforoceanicdrillingrigofMax.oilflowrateofitsP.Toilsupplysystemis250l/min,ratedreis21MPa.Oilandcoolingdeviceisequippedwiththeion.Additionallyitcanbeusedersource2.etroleumdrillingrigas2.1MachineryoilsupplyConstantoutputumSystemratedSystem2.2ElectricRefuelingOilfeedingpumpRatedflowOilfeedingpumpratedpreOilfeedingpumpmotor2×32.22.3coolingdeviceofcapacityofOverallnetPrincipleandSeeFig.1forHydraulicSystemMechanismOilfromvariablepump(Code14)provideslforplatformmovingdevice (Code21),cut-offvalve 26),flow ctrlvalve Electro-magneticoverflowvalveisasafeeredonwhenvariablepump(Code14)started,anddelayedtoeredofftoensurevariablepump(Code14)canbestartedregauge(Code23)displaysoilsupply reofvariablepump(Code14).Bothresignalfromresensor(Code24)andrevaluemeasuredbylmeasuringadapter(Code25)areoilsupplyreofvariablepump(Code14).ofromoilerfaceayvalve(Code29),oilreturnfilter(Coderemeasuringadapter(Code25)nearerfacecanbeusedforofthe ionlOpencut-offvalve(Code27)and(Code30),closecut-offvalve(Code26).The ionilforotherTwoP.Tpumproupsareequippedforthe ion,ofwhichoneisforreserving3.1.2OilfeedingOilfeedingsystemconsistsofoilfeedinghose(Code1),gearpump(CodeilforotherTwoP.Tpumproupsareequippedforthe ion,ofwhichoneisforreserving3.1.2OilfeedingOilfeedingsystemconsistsofoilfeedinghose(Code1),gearpump(Code5),oilfilter(Code8)etc.Whenoilfeedingtoiscarriedout,closeballvalve(Code4),ballvalve(Code2),startmotortofeed.Afteroilfeeding,closeballvalve(Code2),openvalve(Code4).Whenhydraulicisheated,gearpumphesametimetooilintoensureheatingayvalve(Code3)isforprotectinggear(Code5).Whenmotoris edreversely,oilinlet&outletventofpumpisshortlyayvalveCode3)topreventgearpumpagainstbeingdamaged3.1.3a）Liquidlevelindicator19indicatesthelevelofoil.Airfilter(Code18)ensuresisusedtoandfilterenteringairTubalheaterCode11)isusedforheatingonlowoiltemperaturecondition-proof13,atemperaturesensor,cansendthesingleoftemperaturetothetemperaturecontrollerofelectriccontrolbox.Thetemperaturecontrollercanindicatethesingleandautomaticallycontrolheaterandcooleraccordingthepre-settingtemperature.Oillevelrelay(Code15)isusedforcontrollingmin.oilcapacity.Whenoillevellowtotheion,alarmingsignalissentout.Exceptforoilfeedingpumpothermotorswill eredoffinothertoprotectvariablepumpCode14).3.2StructureofHydraulic Seeofhydraulic ionisup-mountedandthe ionisbuiltwithwhole-structureOilpumpmotorAssy14CoolerAssy15OilfeedingpumpmotorAssyandvalvegroupAssy18aremountedonsupportunder.ElectricctrlboxAssy(Code1)isheupperfrontofthehydraulic ion.Onrightupperoftheinneraretubalheater(Code7),oilsuctionfilter(Code6),(Code9),oillevelrelay(Code3)andtwocleaningventcapsaremountedoncover.thebottomofisoildrainageballvalve(Code12).Onthebottomofoildistributionisoildrainageballvalve(Code13).4OilpumpmotorAssySeeFig35CoolerAssySeeFig4ValvegroupAssySeeFigOilfeedingpumpmotorAssySeeFig68Attention8.1SeeFig.2forchecking ingdirectionoferonhydraulic ion,thenopenballvalveontheoilsuckinghoseofoilfeedingmotorAssy.Switchonpumpisinconcordancewiththearrowmarkedonexchangethemotorsdirection8.1SeeFig.2forchecking ingdirectionoferonhydraulic ion,thenopenballvalveontheoilsuckinghoseofoilfeedingmotorAssy.Switchonpumpisinconcordancewiththearrowmarkedonexchangethemotorsdirectionshallberight.8.2SeeFig.2foroiliondirectionofthenameplateofpumpornot.IfeL-HM46hydraulicoil dabove10℃environmenttemperature.L-HM32Hydraulic dbelow10environmenttemperature.。Oilfeedingtomustbecarriedoutbyfeedingpump(oroilfeedingmachine)of ion.Closeballvalve(Code5),openball(Code6)toltotheupperlimitofthelevelgauge.Whenfinishingoilfeeding,closevalve(Code6),openballvalve(Code5)tocycle 8.3SeeFig.2fortheapplicationofheatingandairRangeofnormalworkingtemperatureofhydraulicoilis15℃-50℃.Ifthetemperature n eronheatertoheathydraulicoilbefore he,eroilfeedingpumptocycleoilinevenly.Whenoiltemperatureisto10℃,variablepump.Whenambienttemperatureisover10℃,closeballvalve(Code19)andviacooler.AUTOheatingandcoolingforthesystemisoilwillflowsAdjusttheotemperaturecontrolhandletotheition.Up-ofautomaticheatingis10℃(startheating),low-limitisUp- cooling),low-limitis40℃(stopcooling)Oil-polluted yreplacethecoreoffilterifthepollutionindicatinglightoffilteralarms,whichshowsthecorewaspollutedOillevelWhentheoillevelisnthelow-limitcontrolledbyliquidlevelallpumpscannotbestartedexcepttheoilfeedingpumpandsendvisualWhentheoilarefed,theioncanresume8.6After12months’working,replacetheworkingoilwithnew,oilsuckingpipeetc9.Breakdownandhe,cleanNooilflowingoutofpumpLowoil llevelChangethe ing10SparePartson1GB1235-O 22GB1235-O 23GB1235-O 24GB1235-O 25GB1235-O 26GB1235-O 27GB1235-O 28GB3452.1-O 29GB3452.1-O 2GB3452.1-O 210SparePartson1GB1235-O 22GB1235-O 23GB1235-O 24GB1235-O 25GB1235-O 26GB1235-O 27GB1235-O 28GB3452.1-O 29GB3452.1-O 2GB3452.1-O 2GB3452.1-O 2GB3452.1-O 2GB3452.1-O 2GB3452.1-O 1JB982-Combinationgasket2JB982-Combination 23.Coverofoilsuckingfilterisnotscrewedtothe 3.ScrewthefiltercoverPrere mechanismpumpislow dischargevalve Toolowconstantpre reonBreakdownonflowratevalveorervalve.Enhancetheprereofdischargingvalve(1MPahighernconstantprereofthepump)DismantleandcleandischargeIncreaseconstantprereoftheAskspelisttoDisplacementofmechanismpumpislimitedFlowcapacityonflowratevalveOildistributiondiscCouplingof umpIncreaseflowcapacityoftheflowratevalve.DismantleandcleantheoilReplacecouplingofp pumporpump.NoiseofoilOilsuckingpipeAirleakageofoilsuckingHighviscosityofReplacecoreofoilsuckingCheckandrepairoilsuckingHeatoilorreplacewithlowviscosityoil n60℃1.Too on variablepre repo 1.Too systemline.Ask listtoCleanorreplaceectriccontrolsystemisequippedfortheion3IT-50Hz380VisadoptedersourceTotalsystemcapacityis75kVA，Ratedcurrentofmainbreakeris200A。loopvoltageisosinglephaseAC220Vbyctrltransformer.Workingvoltagesignalsensordeviceofliquidectriccontrolsystemisequippedfortheion3IT-50Hz380VisadoptedersourceTotalsystemcapacityis75kVA，Ratedcurrentofmainbreakeris200A。loopvoltageisosinglephaseAC220Vbyctrltransformer.WorkingvoltagesignalsensordeviceofliquidlevelrelayandindicatorareDCersourcecableisoelectricctrlcabinetby3x50mm2+1x25mm2-proofmendedspecificationofcableCtrltoallswitches,buttons,working usandalarmingindicatorsaremountedoncoveroftheelectricctrlcabinet.Cableledby-proofadaptersfrombottomofelectricctrlcabinetareconnectedinspectiondevicellmotors,signalsensor,temperaturesensorlMainpumpIandIIcanbecontrolledeitheronthe ionordrillingoperatorroom.cabletodrillingoperatorroomisledoutfrombottomoftheelectricbox.Thecablecanoff/onofmainpumpIandII,runningindicatorandresignalofhydraulicsystemAfterinstallationofpump ion,closethehandleofwitch,atthiserindicatorHL1lights.Whenoiltemperatureandlevelisnormal,allmotorscanindividually.Payattentiontothepump ion. erON/OFFoperationiscontrolledoneknob.Forle,controltomainpump(Code1or2),turnknobright45°accordingindicatingonthenameplateandloose，mainpump(Code1)motorisstarted（startingasY—redecreased）;turnknobleft45°andloose,motorisstopped.Itissametotheotherheater.Twomainpumpscanworktogetherorindividually.Inordertoavoidimpactinghydraulicsystem,itisttwomainpumpsarestartedly.Wheneverymotortwhenrunnings ly,andthenstartstarted,hydraulicsystemisonthedischargingcondition.Itisoftwomainpumpsneedtobereversede,stoptherunning.Whenoillevelisnpresetleveloflowlevelinspection,alarmingoccurs.Attime,exceptoilfeedingpump,otherscannotbeTherearetwocontrolmodesforoiltemperaturecontrol,manualandautomatic.SetselectionswitchSA1ontheautomaticmode,whentheoiltemperatureisnpresetting(forle10℃),theheaterautomaticallyheatstheoilto20℃andthenstop.Afterlongrunning,whentheoiltemperatureisupto50℃,coolingdeviceautomaticallycoolstheJB982-Combination 2JB982-Combination 2JB982-Combinationgasket2JB982-Combinationgasket2JB982-Combination 2to40℃tocirculatetheoilwithinanidealrange.SetselectionswitchSA1atmanualmode,needsoperatortoobservetheactualtemperaturetomanuallystartorstopheaterorcoolingdevicetocontroltheoiltemperature.11.3AttentiontoIfanyelectricbreakdownof ionoccursduringrunningprofesto40℃tocirculatetheoilwithinanidealrange.SetselectionswitchSA1atmanualmode,needsoperatortoobservetheactualtemperaturetomanuallystartorstopheaterorcoolingdevicetocontroltheoiltemperature.11.3AttentiontoIfanyelectricbreakdownof ionoccursduringrunningprofesallyelectricmanischargeofyzingthecauseaccordingtothePrincipleDonotloosePEcableofallelectriccomponents.Cuterandwaitforawhileifisneedtoopenelectriccabinetonrepairing.Payattentiontotheprincipleirst,stopwhile(over5minutes),openelectricbox”,Afterfinishingrepairingoperation,fixthescrewstheanderon.Therepairingmustconformtoregulationrequirements-proofelectricapplianceforrepairingTheelectricmotorprotectionismainlythermaloverloadprotectionandshort-protection.Contactingblockofthermoswitchofthermorelaywasadjustedat“AUTO”s beforeex-work.Ifmotorisoverloaded,thermalrelayactstostopmotorworking.Themotorberestartaftersolvingtheproblem.Paytforcedstartingmotoronunknownofoverloadis yprohibited.Otherwiseitwillcausesevereaccident.ersupplyshouldbe10%,frequencyshouldTheneededvoltagefluctuation0.99-1.01timesofratedfrequency(continues).Theunbalancevoltageof3-ervoltageshouldbe2%.Forself-erby nt,pleaserefertotherequirementstoadjustoutputvoltageandmakesureerIfproblemhappensitisnotdifficulttosolveitbycarefullystudyingandcheckingFig.12ElectricCircuitDiagram，andConnectionDiagram。Appendix:ListofMainlyElectric2345NSX250NMA200A3PMoldedcase3-po ACcontactor(AC220V)ACcontactor(AC220V)ACcontactor(AC220V)ACcontactor(AC220V)42126LADT2(0.1-Delayauxiliarycontact17LRD-Thermal-overloadrelay48-28LRD-Thermal-overloadrelay4-29LAD-Auxiliarycontactor5LAD-SideinstalledAuxiliarycontactor1ST6P-2N(1-Time1 Mini5 Mini1elligentthermo1S-200-24/4ADC er151 -proof6S-200-24/4ADC er151 -proof6 -proof8 -proof4JBK5-Ctrl1809-MD- -proofemergencystopswitch1RETURNHYZB002M42X2EMERGENCYRETURNOHYZB-EREMERGENCYSUPPLYOILHYZB-ESNPT11/4EMERGENCYDRAINOILHYZB-EDNPT1SUPPLYOIL(21MP76P522.5MP12 PPM55k55SLSLMZT1Oilfeeding2Ball3ay4Ball5 Shaft78Oilreturnfilter9Ballvalve210Cool11-pump15Liquidlevelrelay16Shaft1718Airfilter19Liquidayvalveayvalve22Electro-magneticoverflowvalve23Prgauge24PrreSensor25remeasurement26Cut-offvalve27Cut-off28Flowcontrolvalveay30Cut-off14Variabledisplac-prooftubeheater12Oilsuctionfilter13Fig.1HYZ-1500B1HydraulicPrinciple 15050H21MM33XRETURNHYZB002M42X2EMERGENCYRETURNOHYZB-EREMERGENCYSUPPLYOILHYZB-ESNPT11/4EMERGENCYDRAINOILHYZB-EDNPT1SUPPLYOIL(21MP76P522.5MP12 PPM55k55SLSLMZT1Oilfeeding2Ball3ay4Ball5 Shaft78Oilreturnfilter9Ballvalve210Cool11-pump15Liquidlevelrelay16Shaft1718Airfilter19Liquidayvalveayvalve22Electro-magneticoverflowvalve23Prgauge24PrreSensor25remeasurement26Cut-offvalve27Cut-off28Flowcontrolvalveay30Cut-off14Variabledisplac-prooftubeheater12Oilsuctionfilter13Fig.1HYZ-1500B1HydraulicPrinciple 15050H21MM33XFig.2StructureDrawingofHYZ-1500B1Hydraulic1ElectriccontrolboxAssy2BoxframeAssy3Liquid-levelrelay4Oilreturnfilter 6Oilsuctionfilter7Heater8Oildrainageadapter9Airfilter10Liquidlevelgauge11Oilsuctionhose12OilboxOildrainageBallvalve13OildrainageBallvalve14OilpumpmotorAssy15CoolerAssy16ilfeedingpumpAssy17Oilfeedinghose18ValveAssy19BallFig.2StructureDrawingofHYZ-1500B1Hydraulic1ElectriccontrolboxAssy2BoxframeAssy3Liquid-levelrelay4Oilreturnfilter 6Oilsuctionfilter7Heater8Oildrainageadapter9Airfilter10Liquidlevelgauge11Oilsuctionhose12OilboxOildrainageBallvalve13OildrainageBallvalve14OilpumpmotorAssy15CoolerAssy16ilfeedingpumpAssy17Oilfeedinghose18ValveAssy19Ball123456AA7Fig.3HYZ-1500B1Oilpumpmotor1Motor2Oilpunpmotorseat3Shaftcoupling4Variabledisplacement5Adapter6reoilinletflange7Oilsuctionventa123456AA7Fig.3HYZ-1500B1Oilpumpmotor1Motor2Oilpunpmotorseat3Shaftcoupling4Variabledisplacement5Adapter6reoilinletflange7Oilsuctionventa3Fig.4HYZ-1500B1Cooler1.Shortflangeadapter2.Cooler3.Longflange3Fig.4HYZ-1500B1Cooler1.Shortflangeadapter2.Cooler3.Longflange12SUPPLYOIL(21供SUPPLYOILPRESU73RETURNOILPESU45569871regauge2Valveblock3ValveblockSeatboard4Prretransmitter5Cut-offval6Flowcontrolvalve7Preremeasurementadapter8Cut-offvalve9One-wayvalve10Electro-magneticoverflowvalve11One-wayvalv12SUPPLYOIL(21供SUPPLYOILPRESU73RETURNOILPESU45569871regauge2Valveblock3ValveblockSeatboard4Prretransmitter5Cut-offval6Flowcontrolvalve7Preremeasurementadapter8Cut-offvalve9One-wayvalve10Electro-magneticoverflowvalve11One-wayvalvOilinletven234516AAFig.6HYZ-1500B1Oilfeedingpumpmotor1Motor2Shaft 3Oilpumpmotorseat4Gearp M45Oilinletven5Ballvalve6Ball ayvalvOilinletven234516AAFig.6HYZ-1500B1Oilfeedingpumpmotor1Motor2Shaft 3Oilpumpmotorseat4Gearp M45Oilinletven5Ballvalve6Ball ayvalv25m3IT-50HzTC1FU5X2(3A)FU6(10AL3025mFU3X251.5m1.U6GS3×35mm+1×10mFU1(6AFU2(6熔断器额定电流160KMKMRecommendedRat100KMU3VWU4V4W430FU7(6AKMU4W6V6V7U1V3WV4W4FRFRU1V25.4-4-6MMW3UW4R1/(M1)59.6548-659.6548-6MMV157EH2(3KW6A)X2U1 15Pt1020YB250M-455KW103.3A1480rp.mYB250M-455KW103.3A1480rp.YB100L1-42.2KW5.08A1410rp.mYB100L1-42.2KKA