模具DFM常用中英文对照

1、DFM常用中英文对照15、如果分型面此处，模具上会有尖角和刀口，对模具寿命有影响。Therearesharpedgesifwesetthepartinglinehere,itwillreducethetoollife。16、此处料厚段差很大，成品表面会有应力痕，建议修改如图示。Thethicknessisnotequalanditwillbringthestresslinesonthesurface,suggesttoimprovethepartasthepictureshown。17、此大行位上有小行位,开模时小行位需先退,大行位做延时，合模时则相反.Thesmallsliderisinsi

2、dethebigslider,whenthemoldopen,thesmallsliderneedtorecedefirstandthebigsliderhavetopostpone。Whenthemoldclose,itiscontrary.18、此处需做强顶。Thispositionneedtoforceejection.19、由于此处没有足够空间下热咀,所以需做一个柱子进胶。Thispositionneedtomakeapoleforgatingbecausetherehavenoenoughspaceforhotsprue.20、沾模，StickHighshrinkagevaluesc

3、ouldindicatesinkmarksorvoidsatgatelocation高缩水率的产品容易产生缩印,但在浇口附近可以避免。Weldinglineonthecosmeticsurface熔接线在外表面Twobananagatewastobeingconfluentintheendofmeltflow。两个香蕉浇口在流动未端熔合。Ventinginsertherehasflash排气镶件处有飞边Ventinggapbetweeninsertsistoobig镶件处的排气槽过大Stressmarkonthecosmeticsurface产品外表面上有压痕Uneventhickness不平

4、均的产品壁厚Unreasonableproductstructure不合理的产品结构Injectionspeedishigh注塑压力过高Thereisblackspotonthecosmeticsurface产品外表面上有黑色点Thereisflashontheproduct产品有飞边thereissinkmarkonthecosmeticsurface产品外表面上有缩痕Gatesizeisnotreasonably浇口尺寸不合理14.Thereisargentspot这里有亮点（银色斑点）Theplasticoffirstshotdidntmeethightemperature.塑料的第一胶

5、不会有很高的温度。Makesurethecorefloatplatewasclosedbeforeliftercompletelyreturntocorrectposition确认lifter完全回位时core侧浮动板已经复位Makesuretheejectorsystemissmooth确认顶针系统移动平稳Addearlyreturnstructuretoprotectlifterreturntocorrectposition增加先复位机构保护lifter回到正确位置.Proposetoadddraftonslidersidewallanddrawpolish.建议增加slider的角度和抛

6、光角度。Itistoothinandverydifficulttoinjectfully，andweaknesswallwillhaveriskofthepartfunction该处壁厚过薄而造成很难去填充完整，薄壁将会有产品功能上的风险.Thesearewillhavesinkmarksduetouneventhickness,proposetoreduceplastic.壁厚不均匀容易产生缩印，建议在该处减胶。Thesearewillhavesinkmarksduetoribsopposite。正面的筋位易导致背面产生缩印。Pleaseconfirmthe3Dpartthicknesswh

7、etherhasincludingpaintingthicknessornot?请确认产品的设计是否考虑到油漆的厚度。Blackpaintonbackside.背面喷黑漆处理。1、这个红色面在前模方向/后模方向/行位方向有倒扣。Thisredsurfaceisundercutatcavityside/coreside/sliderside。2、这些红色面在前模方向/后模方向/行位方向有倒扣。Theseredsurfacesareundercutatcavityside/coreside/sliderside.3、产品的这个位置太小，导致模具在前模方向/后模方向/行位方向有薄钢位。Thispos

8、itionistoosmallanditwillbringthethinsteelatcavityside/coreside/sliderside。4、这些红色线是前后模/镶件/行位/斜顶分型线。Theseredlinesarethepartinglineofcavityandcore/insert/slider/lifter.5、此产品使用推板/推块顶出。Usethestripperplate/ejectorblocktoejectthispart.6、前模/后模斜内行位。Innerangleslideratcavity/coreside.7、为了简化模具结构建议改变此处出模方向.Sugge

9、sttochangethedraftdirectionofthispositiontomakethemoldstructuresimply.8、最终的进胶位置根据模流分析。Finallygatepositionaccordingthemoldflowanalysis。Cosmeticissue外表面问题Customerappointedmaterial客户指定材料Increasethetemperatureforimprovingfilling。增加温度来改善填充Allofthefillpatternsareunbalance所以的填充样板都不平衡？Theparthashesitationef

10、fectandunbalance.产品有滞留和不平衡Bulktemperatureisuniform.体积温度不平均Thecycletimeisthesame周期是同样的Shearrateisoverthemaximumvalueatthegateregion浇口区域的剪切速率已超出最大值Weldlineisobviouslyonblueregion。Advisetocutcoreinserttostrengthenventing。蓝色区域有较明显的熔接线，建议做core侧镶件来加强排气Theareashighlightedinpinkballaretheplaceswhereairtraps

11、maybehappenandsuggestcuttinginserttoimproveventing。粉红色球标示出的区域可能会有困气，建议割镶件改善排气。Averagewallthicknessis0.50only,Maxis0.74.Itistoothinandverydifficulttoinjectfully.产品均厚仅有0.5mm,最厚为0.74mm，产品整体壁厚太薄，很难成型饱满。Sharpedgeshowninredcircle,theremayoccurasflashorburrissueafterpaintingprocess,itwillimpacttopaintyield

12、rate。红色圆圈内的棱角在喷漆后有可能产生飞边现象,增加喷漆返工比率。CuttingbyCNCafterhardcoatingprocess。CNC后需经热处理。Coresidenoanymarks后模无任何标记。Tokeepthesharpedgearoundtheproduct,wecanextendtheskirtonoutside,thencutitoffbyCNCafterhardcoatingprocess.Keepsomeclearanceonthisface。此面留铁Visiblelineshere,pleaseconfirm.此处有熔接线,请确认。Subinsertfora

13、irvent排气镶件Shutoff插穿/Kissoff碰穿Insertmolding/Familymold/Overmold嵌件模/子母模/包胶模GeneralParameters普通参数Partoverview产品概况SurfaceTexture表面皮纹Remarksongeometry表面标记Analysiswallthickness产品壁厚分析Thicksection，proposetoreduceplastictokeepevenwall.产品厚壁部份，建议减胶以保持均匀壁厚。Weaksteel薄铁DraftanalysisCavity/CoreCavity/Core的脱模角分析All

14、thegreenfacenodraft，proposetoadd1degreeoncoreside/cavitysideforpartrelease。所有的绿色面没有脱模角，建议加1在core侧/cavity侧为产品出模。Allthegreenface1。0degreeoncavityside,proposetoreverseto1。0degreeoncoresidetoavoidstickingcavityside。所有的绿色面1脱模角在cavity侧，建议加做反1在core侧防止产品粘前模。Draftanalysisslider/lifterDirectionslider/lifter方向

15、的角度分析Tool-concept模具结构Gatelocation/Submarinegate/Edgegate/Fangate/Bananagate/Overlapgate浇口位置/潜浇口/侧浇口/大水口浇口/香焦浇口&牛角浇口/搭阶浇口Proposetoaddrecessforgating.建议加浇口加凹坑Weldlinesonvisiblesurface可见面上有熔接线Partinglineproposal/Partinglinedescription分型线建议/分型线定义Areaswithoutsplitlinesandanymarks没有任何分型线和标记的区域Markingofthe

16、part产品标记Comments/openissues问题点Texture(VDI)cavity/corecavity/core的皮纹Specialareatexture特殊皮纹区域Toolconcept:2plateor3plate模具结构：2板模或3板模Numberofcavitiescavities的数量Injectionconcept:coldrunnerorhotrunner进浇结构:冷流道或热流道Numberofexternalsliders外部滑块数量Numberofinternalsliders内部滑块数量Numberoflifters斜顶数量WillusethesetwoHo

17、lesasalocatorwiththecoreinsert(insertmolding)将用这两个孔去定位Core侧镶件Pleaseconfirmtextureareaandspecificationsaccordingtothedraftfigureandtexturespecificationtable。请确认皮纹区域和指定皮纹角度和能力Accordingtosurfacerequesttoproposecustomer。根据皮纹要求建议客户Gatesneed2ndprocessremovebyCNCmachining浇口需要CNC机器二次加工来去除GatesVestigewillbe0

18、。1mm浇口残留0.1mmWewilltodomoldflowanalysisthendefine我们将会做模流分析然后再定义Flowbalance流动平衡为确保产品的棱角，我们在设计上会增加一段的裙边，再通过CNC处理并进行热处理。Locationholeforspraypainting喷漆工艺孔。LocationbossforCNC。CNC过程工艺圆柱。Thispartisathinwallproduct，theaveragewallthicknessisonly0.5。Wesuggestusinghighspeedmachinetomoldsuchthinproduct。Numberso

19、fventinginsertoncoreisnecessarytoexhausttheairfrominsidetooutside.该薄壁件壁厚仅为0.5mm,建议使用高压注塑机成型。在后模侧的一定数量的排气镶件利于成型。Proposetoaddribfor1stshotgating。第一胶时建议增加一些筋位.Proposetoreduceplasticform1.02mmto0。9mmasrightpictureshowntoavoidstickingcavityside。右图示的区域建议减胶从1。2mm到0。9mm,以避免前模粘模。Proposetoremovetheredradiusto

20、avoidthinsteel。为避免尖铁建议去除红色的圆角。Thissurfaceusesleevetoform该特征用丝筒成型。Someareascanbeimproved图示区域需改进。Pleaseconfirmthissurfaceisnon-cosmeticornot？请确认该面是否有外观要求？DothereanyCosmeticsurface？是否有任何外观面要求?PleaseconfirmanyrequireofgateLocation.请确认关于浇口信息。Whattheresinforthispart?Pleaseprovidedetailmaterialbrand。该产品用何材

21、料，请提供具体的材料牌号？Corepinsforfixedthesteel(insertmolding)嵌件模具的定位镶针.Proposetoaddhooktodragplastic(insertmolding)建议增加卡扣防止产品跑位。(嵌件模具)Proposetoreduceplasticsingside0.05mmtoavoidmismatch。为防止错位，建议单边减胶0。5mm.Materialmark,subsurface.内表面刻材料标记。Allthemagentafaceneedtohighglossy所有紫色面需高抛光处理.Ejectorpindeepenedatpart.顶针

22、低于产品表面.Improvetheairexhaust需增加排气。Repolishtheelectrodeandre-doEDM电极重新抛光和放电。Thesizeisoutofspec尺寸超差。Improvemoldingparameter改进模具注塑工艺。Proposetodecreasetherecessdepth建议减少凹坑深度。Addindividualcoolingchanneltoadjustwarpages.建议新增单独水路，以减少变形.Wehavesuggested2optionsbasedoncustomerrequirement在客户的基础上我们提供2种方案.Option1

23、willbeabetterchoiceweareproposingtexturefromrawmaterial。方案1是更好的建议，在粗加工基础上做皮纹处理。Secondaryprocessisrequiredforoption2asbendingwillaffectmaterialtexture。方案2,后加工变形会影响产品皮纹.Sinkmarkwilloccuronyellowregion.Becauseofthicknessvibration,itisnousetoincreasegatesize。由于壁厚的震动导致黄色区域会有缩印,没有必要增加浇口尺寸。Thissurfacemoldi

24、ngbylift该面用斜顶成型。Pleasekeepintendonsinkmarkproblem请关注缩印问题.Canceltheslot。取消腰形槽。Removethegroove。取消凹槽Thethreadholeofeyeboltistooweaktoliftthebigmold。吊模孔过小,不能承受模具的重量.Thegussetistoothicktoleadtosinkmarkontheoppositesurface.圆筒壁太厚引起反面缩印。Theviscosityoftheresinistoohighertofillthethinrib.材料粘性过高，致使难以成型薄筋位。Thel

25、andofthegateistoolong。浇口流道过长。Thegatescaristoobigtocutawaybyknife。浇口余料过大，很难用刀去除干净。Therampisnecessarytoleadinthesnap.卡扣有必要有一定的过渡的斜度。Thecoolingchanneliscrackandleakoutwater。水路开裂致使漏水。Thebananagatedoesnotsuitethetransparentpart.Flowmarkisvisible.透明件不宜用香蕉浇口，易见流痕.Ifthetemperatureofdryresinistoohigh，thedegr

26、adationwillhappen。材料烘干温度过高，易分解。Higherthepackage,smallerthesinkmark.背压提升会减小缩印.Thenozzledoesnotmatchthespruebushhole。机台咀嘴与注塑咀嘴不匹配。TheZpincantdrawoutthespruerunner。拉料针不能拉出流道。masterbatch塑料色母talcum/talc/titaniumdioxide/goldperle/causticsoda/coppersulfate/HydrogenPeroxide/Nozzlesphericalradius1/2”咀嘴球头半径1/

27、2“Bushconcavedepression13mm浇口套内凹13mmUnder“dryrunningcondition低于干燥条件Thegreasecanwithstandtemperatureupto2500F.油脂能承受2500F温度Electronickel/electrochrome石墨电极和铜电极pre-pocketed粗加工withouttheconsentfromyou。贵方不同意Toolingdesignisoveritslifespan。模具设计已过超过寿命极限businessrelation商务关系tofulfilltheorder完成订单specificgravity

28、材料比重/材料密度?？flammability/hardness/abrasion/fatigue,fatiguecrack/creep/易燃性/硬度/耐磨/疲劳，疲劳裂纹/蠕变viscosity/waterabsorption/tensilestrength/flexuralstrength/impactstrength/粘度/吸水/拉伸强度/弯曲强度/影响力/?？heatconductivity/linearexpansion/arcresistance热导率/线性膨胀率/耐电弧？glasstransitiontemperature/decompositiontemperature/bri

29、ttlenesstemperature/heatdeflectiontemperature/ignitiontemperature/玻璃化转变温度/分解温度/脆性温度/热变形温度/点火温度/?unevencavityfilling/unevenfillingbetweenthe2cavities/unevenshrinkrate填充不平衡/两穴间的填充不平衡/不均匀收缩率Manycomponentdefectscanbeattributedtoflowimbalance.许多元件缺陷可能是由于流动不平衡polymeralloys/LCPLiquidCrystalPolymer/聚合物合金/LC

30、P的-液晶聚合物/knurling/ounce/solarshield/滚花/?？?designrevision/troubleshooting设计版本/问题排除demoldingtaper/shallowtaper/steeptaper/脱模锥度/浅锥度/陡峭的锥形/?？stressconcentrationatsharpcorners尖角应力集中.interchangeableinserts/tolerancescostmoney/互换镶件/成本下降carbon/manganese/silicon/chromium/tungsten/vanadium/nickel/molybdenum/a

31、luminum/碳/锰/硅/铬/钨/钒/镍/钼/铝/?transparent/translucent/colorant/cure/elastomer/copolymer/premix/compound/drytime/foamingagent/plasticpellet/colormottle/fading/fillerspeak/internalporosity/tintednaturalcolor/透明/半透明/色素/治疗/弹性体/共聚物/预混剂/复合/干燥时间hotstamping/coating/print/haze烫金/涂层/印刷/雾晕cell/voidcontent/aberrat

32、ion/atomization/blister/blooming/bodywrinkle/bubble/burnmark/flash塑料/burr金属胞孔，微孔/孔隙率/色差/雾化/吸塑/散开/皱纹/泡沫/烧伤/飞边/毛刺camber/centerbuckle/checking/crack/crazing/deformation/fissure/flowmark/glazing/gloss/galling金属之间/corrosion/膨胀/纵向弯曲/检查/裂纹,龟裂/碎裂/变形/豁裂,裂缝/花斑/上光，抛光/光泽/磨损/腐蚀/tiebar/nozzle/toggleclampingsystem/torpedospreader