汽车行业企业级BOM管理

1、Automotive Industry Enterprise BOM Management Overview 第1页TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & Maintain第2页BOM is a product information backbone throughout product de

2、velopment processFunction BOMTimeMarketOpportunityBusinessTemplateProductTemplateConceptDefinitionVehicle & ProcessEngineeringQualityMaturationStart ofProductionDesignFreezeProgramInvestigationProgramApprovalProductSelectionFormalEngineering ChangeProcessBOM is evolving from Function BOM to M-BOM an

3、d AS-BOM thru E-BOMAttributes are in addition according to BOM MaturityInformalEngineering ChangeProcessE-BOMProto BOMM- BOMP-BOMKD BOMAS BOMVehicle Design MaturityBOM MaturityBOM is evolving with time that just base frame is forming at the starting phase and going to be matured with additional info

4、rmation as Product Development is going on so, owner of data creation and operation rule of data are important第3页Enterprise Overall Scenario BOM need synchronize with all related business process and data Slide Sub-TitleBusiness Plan & Program ObjectivesMarketing AnalysisProgram ManagementRequiremen

5、t ManagementProduct PortfolioOutsourcingDesign Centers(Magna. IDE, etc)Integration / Mechanical / Electronic DesignProduct EngineeringProgram PlanWBSProgram Monitor TrackingIssue Tracking & ResolvingProduct ManagementProduct DefinitionFunction BOMProduction PreparationMBOM MaintainMfg Data ReleaseEn

6、terprise Change MgmtProduct Change ManagementEngineering Change Management (Eng./Mfg/ Change)Product Structure BuildingProduct ConfigurationValidate and AnalysisEBOMMaintainEngineering ReleaseRequirements / PortfolioConf. ResourceFunction BOMEBOMAfter SalesSBOMMaintainEBOMProcurement & SupplyProcure

7、ment BOM / SORPotential Suppliers AssessmentRFQPurchasing DecisionContractSupplier Part Development and Quality Control(APQP / PPAP)Procurement RequirementsEnterprise BOM Directly Related第4页Enterprise BOM ManagementEnterprise Change ManagementEnterprise BOM in Auto OEM IT Blueprint: integrated Confi

8、guration Management, BOM and ECVehicle Development Program ManagementPDM Platform CAD/DMUCAESimulationDocument / Design BOMEnterprise Configuration ManagementBOM Multiple View(Function/EBOM/MBOM)E-ProcurementERPEngineering Portal 第5页In summary, Enterprise BOM should support the whole vehicle develop

9、ment process, from product planning to after-salesProduct Line DefinitionConcept & PlanningDesign & EngineeringProduction Preparation / Production / After-salesRequirement Mgmt SupportProduct Config. & Function BOMDesign / Engineering BOM DefineDesign-in-Context SupportEBOM Release & Change ControlB

10、OM RestructureAdditional Information MaintainRelease By PlantsSupport Product MgmtSupport Supply CollaborationProduct DefinitionEBOM & Release ControlXBOM Restructure & Maintain第6页TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Rel

11、ease ControlMBOM Restructure & MaintainSBOM Build & Maintain第7页Function-BOM defined based on marketing requirements and Parts reused 8Customer & Marketing RequirementsCar Whole RequirementsSafe RequirementsPower KWKNSteeringFunction-BOM for Vehicle Function开闭件动力总成动力总成集成底盘白车身内饰外饰电子操纵系统传动轴车桥车架汽车悬架车轮转向

12、系统制动系（含轮毂）随车工具及组件System & Parts LibraryGearbox4AT5MTCVTEngine1600cc Gascc Gas3500cc Gas2200cc DSLSteeringLHDRHDReplaceReplaceStandard PS TemplateSUVSedenMPVMappingSelection Vehicle Early EBOMProto E-BOMNewPartReusedReusedEarly EBOM to DBOMProto D-BOMEarlyConfiguration第8页Designer Engineer design modu

13、les of product or system engineer planed, then can configurate to single vehicle EBOMDesign EngineerSuspension ASuspension BSuspension CPlanning New Functions ModulesConfiguration ManagerProto D-BOMSupper D-BOMSupper E-BOMstructure 1structure 2structure 3single vehicle EBOMRuleABCConfiguration Manag

14、er第9页Initial MBOM come from single vehicle EBOM and SBOM design for car modelSupper E-BOM for Car Modelstructure single vehicle EBOMPurchaseInitial MBOMstructure PurchaseP1P32 Re-Structure MBOMAs-BuiltXP2P3P11P7P31P12Service BOM DefineService PartService Kits第10页Key Points for BOM supporting vehicle

15、 development concept and planning phaseComplete data model to support product line and configuration definitionEasily link to vehicle program management data, such as portfolio and requirements, make sure vehicle design/engineering reflect marketing requirementsProvide a Function BOM to facility cro

16、ss departments early collaboration and vehicle development tasks breakdown第11页TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & Maintain第12页Design / Engineering BOM DefinitionE-B

17、OM中对应零件总是与工程师设计CAD数模文档不一一对应。在一些情况下，E-BOM零件和D-BOM数模时一一对应，不过在另一些情况中，它们关系往往是一对多，或者多对一。甚至在一些情况中，没有D-BOM数模对应E-BOM零件，一样，没有E-BOM零件对应D-BOM数模。BurlwoodMahoganyRed leatherSoftware,Circuits没有CAD数模工程零件Paint, FluidsSealsE-BOM零件swept volumeclosedtransitional elementswrappingsstyling datamanikins没有同等工程零件CAD数模skelet

18、onsgenericD-BOM 数模第13页Support Design-in-ContextLayoutProdDefinitionExteriorModel ReleaseTarget CostAllocationDigital Mock UpVirtual FactoryCADConcept Feature ListProdProposalMaster Drawing（Die Delivery LT）（Proto Drawing）Eng ProtoFFLProductionPart #Early Die data releasefor advanced workSupplierSelec

19、tionProtoPart #Prod PlanDesignFill outBOMReleaseFinal BOMProd EngPlantProd PrepInfoMfg BOMWork In ProcessBOMSub assemblyMake / BuySupplierDelivery infoAssociateCAD w/ PartProd ProtoIt is important to support unofficial communication before engineering release because it is the key to parallelize com

20、plex tasks.Maturity ManagementImmature 3D data sharing for virtual FactoryWIP BOM：Configurable P/SGeometrical information, configured DMUDesign tasks information第14页Engineering Change Control and Release ManagementFrom individual to the extended enterprise From informal to formalFrom flexibility to

21、controlSuppliersPartnersRelease to EnterpriseRelease to EngineeringControlled Work in Progress Brainstorming & Work in ProgressAction ControlChange ControlWorkflow EnforcementConceptPRODUCTStylingPRODUCTConcept & Style FreezeVehicle EngineeringToolingRESSOURCESSOPAssemblyPROCESSNo ControlChange cont

22、rol needs vary depending on the product development lifecycle.Generally speaking, change management needs increase as product development progresses.第15页Key Points for BOM supporting vehicle development design & Engineering phaseTightly integrated with CAD/DMU environment to support design collabora

23、tionStrictly controlled by EC for engineering data release第16页TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & Maintain第17页Restructure different BOM for different purposeEnginee

24、ring Change ControlledChange ControlledADEEBCBCXEBOMMBOMAs-BuiltSBOM/BOMAs-Maintained/As-As-DesignedDXBCDEDEAXMDEDEBCABCAN第18页Changes need to be synchronized between different BOM after re-structureP1P32EBOMAs-DesignedP31XP2P3P12P11P1P32MBOMAs-BuiltXP2P3P11P7P31P12Re-structureInitial ReleaseChange H

25、appenedP1P32EBOMAs-DesignedP31XP2P3P13P11P1P32MBOMAs-BuiltXP2P3P11P7P31P12Re-structureP12A new assembly added, and P12 movedHow does MBOM change accordingly?第19页Release by plantsMaintain specific MBOM by plants: attributes / structure differenceOnce engineering change happens, system should automati

26、cally create a manufacturing change process to follow upTemporary changes tracking in MBOM due to supply situation or other reasonsCan launch workflow to review and approval supply related information changeModelP1P2P3P4P5EBOMMBOMModelP1P2P3P4P5车间工位用量包装车间工位用量包装车间工位用量包装车间工位用量包装车间工位用量包装Plant AModelP1P

27、2P3P4车间工位用量包装车间工位用量包装车间工位用量包装车间工位用量包装Plant BP5P5车间工位用量包装Replace P5 with P5 in Plant B第20页Key Points for BOM supporting vehicle development production prep./production and after sales processCan be re-structured based on released EBOM to meet different departments business requirementsCan maintain re

28、spective attributes and associated documents in a independent way, can maintain plants related informationCan synchronize changes between different BOM view第21页TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Res

29、tructure & MaintainSBOM Build & Maintain第22页Vehicle Spare Parts ManagementSpare Parts List Management Creation and maintenance of Spare Parts List in synch with the Vehicle BOMSpare Parts Catalog Creation, Publishing & Maintenance Creation of Spare Parts Book using Content Management Tools 3D Via Co

30、mposer Publishing & Maintaining the Spare Parts Catalog for each vehicle model through Change Control Mechanism第23页Spare Parts Catalog Definition and Creation for each ModelSpare Parts Catalog Definition into SectionsSpare Parts Catalog Sections in line with Parts Classification methodologySpare Par

31、t Catalog Sheets Creation for each SectionAssociation of Spare Parts List for each Catalog SheetCreation of Service KitsSpare Parts List editing featuresLinked 3dxml player to EBOM & Service Parts List3dxml player can be launched from within ENOVIA portal for preview of 3D parts modelGraphics creati

32、on and processing for Spare Parts List Linked 3D Via Composer to Catalog Sheets3D Via Composer will be launched from the Catalog Sheets3D Via Composer Check-In / Check Out functions from within the ENOVIA portalPreview and launch Catalog Sheets into PDF DocumentsGraphics creation and processing for Spare Parts List Spare Parts Catalogs for different countries only differ in the applicable local Manufacturing Equivalent Parts that are