ASME焊接工艺评定-焊工技能评定表格

1、2010SECTIONIXQW-482SUGGESTEDFORMATFORWELDINGPROCEDURESPECIFICATIONS(WPS)(SeeQW-200.1,SectionIX,ASMEBoilerandPressureVesselCod)Sheet1of2CompanyNameByWeldingProcedureSpecificationNO.DateSupportingPQRNO.(s)RevisionNoWeldingProcess(es)TypesJOINTS(QW-402)JointsDesignBacking:YesNoBackingmaterials(Type)Det

2、ailsEJ/X-二h(Refertobothbackingandretainers)MetalNonfusingMetalNonmetallicOtherpSketches,ProductionDrawings,WeldSymbols,orWrittenDescriptionfShouldshowthegeneralarrangementofthepartstobewelded.Where4Applicable,therootSpacingandthedetailsofweldgroovemaybespecified.AttheoptionoftheManufacturer,sketches

3、maybeattachedtoillustrateJointdesign,weldlayers,andbeadsequence(e.g.,fornotchtoughnessProcedures,formultipleprocessprocedures,etc.)*BASEMETALS(QW-403)P-No.GroupNo.toP-No.GroupNo.ORSpecificationTypeandGradeToSpecificationTypeandGradeORChem.AnalysisandMech.Prop.ToChem.AnalysisandMech.Prop.ThicknessRan

4、ge:BaseMetal:GrooveFilletMaximumPassThicknessW1/2in(13mm)(Yes)(No)Other*FILLERMETALS(QW-404)12Spec.No.(SFA)AWSNo.(Class)F-No.A-No.SizeofFillerMetalsWeldMetalThicknessRange:GrooveFilletElectrode-Flux(Class)FluxTradeNameConsumableInsertOtherEachbasemetal-illermetalcombinationshouldberecordedindividual

5、ly.2010SECTIONIXQW-482(Back)WPSNo.Rev.Sheet2of2POSITIONS(QW-405)Position(s)ofGrooveWeldingProgression:UpDownPosition(s)ofFilletPostweldheattreatment(QW-407)TemperatureRange:TimeRange:GAS(QW-408)Gas(es)(Mixture)FlowRateShieldingTrailingBackingPreheat(QW-406)PreheatTemperature,MinimumInterpassTemperat

6、ure,MaximumPreheatMaintenance(Continuousorspecialheating,whereapplicable,shouldberecorded)ELECTRICALCHARACTERISTICS(QW-409)CurrentACorDCPolarityAmps(Range)SEETABLEVolts(Range)SEETABLE(Ampsandvoltsrangeshouldberecordedforeachelectrodesize,Position,andthickness,etc.ThisinformationmaybelistedinaTabular

7、formsimilartothatshownbelow.)TungstenElectrodeSizeandTypeN/AModeofMetalTransferforGMAWElectrodeWireFeedSpeedRangeSEETABLETECHNIQUE(QW-410)StringorWeaveBead:OrificeorGasCupSize:InitialandinterpassCleaning(Brushing,Grinding,etc.)MethodofBackGougingOscillationN/AContactTubetoWorkDistanceN/AMultipleorSi

8、nglePass(PerSide)MultipleorSingleElectrodesTravelSpeed(Range)SEETABLEPeeningN/AOtherWeldLayer(s)ProcessFillerMetalCurrentVoltRangeTravelSpeedRangeeOther(e.g.,Remarks,Comments,HotWireAddition,Technique,TorchAngle,etc.)ClassDiameterType/PolarityAmpRange123456QW-483SUGGESTEDFORMATFORPROCEDUREQUALIFICAT

9、IONRECORDS(PQR)(SeeQW-200.2,SectionIX,ASMEBoilerandPressureVesselCode)RecordActualConditionsUsedtoWeldTestCouponCompanyNameProcedureQualificationRecordNo.DateWPSNo.WeldingProcess(es)Types(Manual,Automatic,Semi-Automatic)JOINTS(QW-402)GrooveDesignofTestCoupon(Forcombinationqualifications,thedeposited

10、weldmetalthicknessshallberecordedforeachfillermetalorprocessused.)BASEMETALS(QW-403)MaterialSpec.TypeorGradePOSTWELDHEATTREATMENT(QW-407)TemperatureTime：P-No.toP-No.ThicknessofTestCouponDiameterofTestCouponN/AOtherOtherGAS(QW-408)Gas(es)(Mixture)FlowRateShieldingTrailingBackingFILLERMETALS(WQ-404)12

11、SFASpecificationAWSClassificationFillerMetalF-NoWeldMetalAnalysisA-No.SizeofFillerMetalFillerMetalProductFormELECTRICALCHARACTERISTICS(QW-409)CurrentPolaritySupplementalFillerMetalElectrodeFluxClassificationFluxTypeAmps.VoltsTungstenElectrodeSizeOtherFluxTypeNameWeldMetalThicknessOthePOSITION(QW-405

12、)PositionofGrooveWeldProgression(Uphill,Downhill)N/AOtherTECHNIQUE(QW-410)TravelSpeed:StringorWeaveBead:Oscillation:N/AMultipassorSinglePass(PerSide)SingleorMultiple:Other:PREHEAT(QW-406)PreheatTemperatureNopreheat,AmbientTemperatureC15InterpassTemperature256COther2010SECTIONIXQW-483(Back)PQRNo.Spec

13、imenNo.WidthThicknessAreaUltimateTotalLoadUltimateUnitStress,MPaTypeofFailureandLocation12-TensileTest(QW-150)ToughnessTests(QW-170)SpecimenNo.NotchLocationSpecimenSizeTestTemperatureImpactValuesDropWeightBreak(Y/N)Ft-lb%ShearMils123456Comments:AcceptableFillet-WeldTest(QW-180)ResulSatisfactory:YesN

14、/ANoPenetrationintoParentMetal:YesNoMacroResultsOtherTestsTypeofTestN/ADepositAnalysisOtherClockNo.LaboratoryTestNo.StampNo.WeldersNameTestsConductedbyWecertifythatthestatementsinthisrecordarecorrectandthatthetestweldswereprepared,welded,andtestedinaccordancewiththerequirementsofSectionIXoftheASMEBO

15、ILERANDPRESSUREVESSELCODE.Preparation:atify:Manufacturer:DateIssued:2010SECTIONIXQW-484ASUGGESTEDFORMATAFORWELDERPERFORMANCEQUALIFICATIONS(WPQ)(SeeQW-301,SectionIX,ASMEBoilerandPressureVesselCode)WeldersnameIdentificationNo.TestDescriptionRangeQualifiedWeldingVariables(QW-350)ActualValuesWeldingproc

16、ess(es)Type(ie;manual,semi-automatic)usedBasemetal(with/without)PlatePipe(enterdiameterifpipeortube)BasemetalP-NumbertoP-NumberFillermetalorelectrodespecification(s)(SFA)(info.Only)Fillermetalorelectrodeclassification(s)(info.Only)FillermetalF-Number(s)Consumableinsert(GTAWorPAW)Fillertype(Solid/met

17、alorfluxcored/powder)(GTAWorPAW)DepositthicknessforeachprocessProcess1GMAW4layersminimumYesNoProcess23layersminimumYesNoPositionqualified(2G6G,3F,etc.)Verticalprogression(uphillordownhill)Typeoffuelgas(OFW)Inertgasbacking(GTAW,PAW,GMAW)Transfermode(sprey/globularorpulsetoshortcircuit-GMAW)GTAWcurren

18、ttype/polarity(AC,DCEP,DCEN)RESULTSVisualexaminationofcompletedweld(QW-302.4)Bendtest;TransverserootandfaceQW-462.3(a);LongitudinalrootandfaceQW-462.3(b);Side(QW-462.2);Pipebendspecimen,corrosion-resistantoverlayQW-462.5c;Platebendspecimen,corrosion-resistantoverlayQW-462.5d;MacrotestforfusionQW-462

19、.5(b);MacrotestforfusionQW-462.5(e)TypeResultTypeResultTypeResultAlternativeradiographicexaminationresults(QW-191Filletweld一fracturetest(QW-181.2)N/ALengthandpercentofdefectsN/AMacroexamination(QW-184)N/AFilletsize(mm)XConcavity/convexity(mm)OthertestsFilmorspecimensevaluatedbyCompanyMechanicaltests

20、conductedbyLaboratorytestno.WeldingsupervisedbyWecertifythatthestatementsinthisrecordarecorrectandthatthetestcouponswereprepared,welded,andtestedinaccordancewiththerequirementsofSectionIXoftheASMEBOILERANDPRESSUREVESSELCODE.OrganizationDateApril18：2013ByQW-484BSUGGESTEDFORMATBFORWELDERPERFORMANCEQUA

21、LIFICATIONS(WPQR)(SeeQW-301,SectionIX,ASMEBoilerandPressureVesselCode)WeldersnameIdentificationNo.TestDescription(Informationonly)IdentificationofWPSfollowedTestcouponProductionweldSpecificationofbasemetal(s)ThicknessBasemetalP-NumbertoP-NumberPosition(2G,6G,3F,etc.)platePipe(enterdiameter,ifpipeort

22、ube)Fillermetal(SFA)specificationFillermetalorelectrodeclassificationTestingConditionsandQualificationLimitsWhenUsingAutomaticWeldingEquipmentsWeldingVariables(QW-361.1)ActualValuesRangeQualifiedTypeofweldingWeldingprocessFillermetal(with/without)(EBWorLBW)TypeoflaserforLBW(CO2toYAG,etc.)Continuousd

23、riveorinertialwelding(FW)Vacuumoroutofvacuum(EBW)TestingConditionsandQualificationLimitsWhenUsingAutomaticWeldingEquipmentsWeldingVariables(QW-361.2)Typeofwelding(machine)ActualValuesRangeQualifiedWeldingprocessDirectorremotevisualcontrolAutomaticarcvoltagecontrol(GTAW)AutomaticjointtrackingPositionqualified(2G,G,3F,etc)Consumableinserts(GTAWorPAW)Backing(with/without)SingleormultiplepassespersideRESULTSVisualexaminationofcompletedweld(QW-3