packaging standard and requirement-combine金杯包装通用汽车绿色供应链管理

1、金杯通用汽车有限公司包装要求及标准JBGMPackagingRequirementandStandard包装流程：PACKGINGFLOW国产件：供应商f再分配中心f金杯通用生产线LOCALIZEDPARTS:LOCALSUPPLIERRDCfJBGM1所有来自国产供应商包装都是可回收的。Allpackagingfromlocalsuppliersis100%returnable.2排序件和成组件在再分配中心重新包装。RepackagingisdoneatRDCforsequencedpartsandkittedparts.3部分零件直接送到工厂。Somepartsaredelivereddi

2、rectlytoJBGMplant.职责：RESPONSIBILITIES物料部包装工程师有责任对零件包装提出具体要求，并帮助供应商共同完成设计。ItisJBGMpackagingengineerresponsibilitytoissuethepackagingrequirementtocertainpartandhelpthesuppliertoaccomplishthedesign.供应商有责任设计并准备可以对零件提供充分保护的包装，并且应该对任何包装不当引起的零件损坏负责。Itisthepartsupplierresponsibilitytodesignandprocurepackagi

3、ngthatadequatelyprotectstheparts.Thepartsupplierwillbeliableforanypartdamageduetopoorpackaging.如果已有包装，且该包装已经通过制造部门的评估，金杯通用将向供应商提供现有的隔衬和/或料架。因磨损，破损或产量增加等原因，需要增加包装时，供应商应负责提供。供应商仍然要对零件的质量负责，如果现有包装不能对零件提供足够的保护，供应商可以进行料架/料箱的修改或者改进。任何更改需得到金杯通用物料包装组的同意。Ifpackagingexistsandisapprovedbymanufacturing,JBGMwill

4、givethesupplierthecurrentdunnageand/orracks.Thesupplierwillberesponsibleforprocuringanyadditionalpackagingasneededduetowear,damage,orincreaseinproduction.Thesupplierisstillresponsibleforthequalityofthepartandcanreviseormodifytherack/containerifthereisinsufficientpartprotection.Modificationsmustbedis

5、cussedandapprovedbyJBGMpackagingteam.由供应商负责包装的维护和维修。Thesupplierisresponsibletomaintainthepackaging.任何同包装有关的价格问题都必须同金杯通用公司的采购员协商，认定。包装部门无权对ConceptdesignsmustbesubmittedtoJBGMforapproval.ConceptdesigndrawingsmustbesubmittedwiththeattachedBGMContainerConceptBuy-Off”form.Thesupplierisrequiredtofillinall

6、shadedareasontheJBGMContainerConceptBuy-off”form.Thepartsuppliersignatureisrequiredinthe“approval”sectionofform.(Seedetailsinattachment1-A,B,C)2.样件验收Samplebuy-off供应商将料架和周转箱隔衬样品发送到金杯通用进行正式的验收认证。SuppliermustsendprototypeofracksandtotedunnagetoJBGMforaformalbuy-offreview.供应商批量采购包装，并通知金杯通用物料部新包装实施的断点时间。

7、SupplierpurchasesthepackagingandinformsJBGMmaterialhandlingdepartmentthebreak-pointtimetoaccomplishthenewpackaging.包装要求：PACKAGINGREQUIRMENT包装箱分为两种类型，一种为特殊设计的铁质料架，一种为塑料周转箱。Containersfallintoto2categories:Specialmetalracksandreturnableplasticcontainers(Totes)塑料周转箱的要求RequirementsontheReturnableContaine

8、rs(Totes)注塑塑料周转箱。分为六种规格(详见附页2)。零件供应商应到指定的周转箱生产厂家购买。Injectionmolded.Thereturnablecontainers(Totes)aredividedinto6types(Seedetailsinattachment2).ThesuppliersarerequestedtopurchasethesecontainersfromthemanufacturerdesignatedbyJBGM.包装数量为4的倍数。Packagingquantityshouldbeamultipleof4.所有型号的塑料箱最大承载重量为15千克(包括周转

9、箱的重量)。Themaximumloadcapacity(toteweightincluded)foralltotesis15kg.对表面质量要求的零件，要采用隔衬。衬垫材料尽可能可回收(详见附页3)。Dunnageshouldbeusedtoprotectthepartsthathavestrictrequirementsonsurfacequality.Re-usethedunnagewheneverpossible.Seedetailsinattachment3.如果采用隔衬，供应商应按要求在塑料箱及隔衬上进行标识(详见附页4)。Ifthedunnageisrequired,partsu

10、ppliershouldmarkonthetoteanddunnagebyaccordancetotherequirement.Seedetailsinattachment4.料箱标签应按标准格式(详见附页5-A,B)。TotelabelshouldbemadeinaccordancewithJBGMstandardformat.(Seedetailsinattachment5-A,B)定位块应按设计要求加工或订购（详见附页8）。Nestingcapsshouldbefabricatedorpurchasedinlinewiththedesignrequirements.Seedetailsi

11、nattachment8.金杯通用汽车将为每一个新料架指定一个代码,标牌的位置,字体,色标均按设计说明控制（详见附页9）。JBGMMaterialHandlingDepartmentwillassignaracknumberforeachnewmetalrack.Theposition,fonttypeandcolorofallstencilsmustbedoneaccordingtothestencilnote.Seedetailsinattachment9.对表面质量要求较高的零件，采用隔板，以避免运输中的磕碰划伤。隔板应可以回收，并由本地供应商提供。详见附页3。Dunnageshould

12、beusedtoprotectthepartsthathavestrictrequirementsonsurfacequalityfrombumpsandscratches.Dunnageshouldbereturnableandlocallysoured.Seedetailsinattachment3.特殊零件可根据零件尺寸确定包装箱的尺寸，但必须得到物料部门的同意。Dimensionsofthecontainerstoholdthosespecialpartswillbedeterminedbythesizesoftheparts.Specialdimensionmustbediscuss

13、edandapprovedbyJBGMmaterialhandlingdepartments.金杯物料部联络人员JBGMMaterialHandlingContacts孙京（物料规划员）JeffreySun（MaterialPlanner）8624-88328009-3788包装协调packagingcoordinator魏庆彬（包装工程师）Mr.Wei（LMSEngineer）862488328009-3500负责底盘线，合装线物料包装/Beinchargeofthepackagingofchasisandfinalline张志威（包装工程师）WillZhang（LMSEngineer）86

14、2488328009-3787负责内饰线物料包装/Beinchargeofthepackagingoftrimline许光辉（包装工程师）GrayXu（LMSEngineer）8624883280093787负责装焊、发动机及散热器线物料包装/Beinchargeofthepackagingofbodyshop,engineandradiatorlineGM金杆回用;咒年irj!E3EIGIVIATTACHMENT1-A环金秤匾存-车全拆通用宾车有限公司国产件供应商料箱祥品评估J，NBEIGMJBGMDOMESTICSUPPLIERCONTAINERPROTOTYPEBUY-OFF零件号PAR

15、TNUMBER(S)：零件名称PARTNAME：车间SHOP：生产线位置LINELOCATION：推序SEQUENCED：连接工具TOOLINGINTERFACE：柱：供应商有责任设计并荻得可臥对零件提供适当保护的包装。零件供应商应该对包装帀当引起的零对于包装的更改应事先取得金杯通用汽辛有限呑司物料管理部的同意。COMMENT:Itisthepartsuppliersresponsibilitytodesignandprocurepackagingthatadequatelyprotectsthepart.Thepartsupplierwillbeliableforanypartdamaged

16、uetopoorpackaging.ChangestothepackagingmijsthavepriorapprovalfromJBGMMaterialHandlingDepartment.入库(再施中心INCOMING(TORDC)岀库(金杯丽)OUTGOING(TOJBGM)工H使用点)PLANT(POU)零件供应商PartSupplier料箱类型ContainerType料箱代码ContainerID料箱尺寸ContainerDim.零件方向PartOrientation标巻包卿量StdPkQty隔衬DunnageDona1发货方式DeliveryMethod瞪&方式CallMetho

17、d申嵌裝置PresentationDevice包装描述PkgDescription评语Comments认可APPROVALS制造ManufacturingATTACHMENT1-BATTACHMENT1-B全杯通曲汽车有限公司科箱槪念设廿评估JBGMCONTAINERCONCEPTBUY-OFF零件号PARTNUMBER(S)：聿和名称PARTNAME：轴SHOP：生产线鱼置LINELOCATION：排序SEQUENCED：连隹工具TOOLINGINTERFACE：往：供应商有责任设计并获得可以对零件提供适当保护的包装。零件供应商应该对包装不当引起的零对于包装的更改应事先取得金杯通用汽车有限公

18、司物料管理部的同盍。COMMENT:Itisthepartsuppliersresporisibilitytodesignandprocurepackagingthatadequatelyprotectsthepart.Thepartsupplierwillbeliableforanypartdamageduetopoorpackaging.ChangestothepackagingmusthavepriorapprovalfromJBGMMaterialHandlingDepartment.入库(再殛中，C?)1忖COMING(TORDC)岀库(金杯通用)OUTGOING(TOJBGM)工H

19、使用点)PLANT(POU)零件供应商PartSupplier料箱类型ContainerType料箱代码ContainerID料箱尺寸ContainerDim.零件方向PartOrientation标准包卿量StdPkQty隔衬Dunnage发贺方式DeliveryMethodPac呼叫方式CallMethod申嵌装置PresentationDevice包装描述PkgDescription评语Comments认可APPROVALS制造Manufacturing物料管理MaterialHandling包装工程师PackagingEngineer质量工程师QualityEngineer生产控制及物

20、菰PC&LATTACHMENT1-CATTACHMENT1-C零件号PARTNUMBER(S)：聿和名称PARTNAME：轴SHOP：生产线鱼置LINELOCATION：排序SEQUENCED：连隹工具TOOLINGINTERFACE：往：供应商有责任设计并获得可以对零件提供适当保护的包装。零件供应商应该对包装不当引起的零对于包装的更改应事先取得金杯通加汽车有限公司物抖管理部的同意。COMMENT:Itisthepartsuppliersresporisibilitytodesignandprocurepackagingthatadequatelyprotectsthepart.Thepart

21、supplierwillbeliableforanypartdamageduetopoorpackaging.ChangestothepackagingmusthavepriorapprovalfromJBGMMaterialHandlingDepartment.入库(再殛中，C?)1忖COMING(TORDC)岀库(金杯通用)OUTGOING(TOJBGM)工H使用点)PLANT(POU)零件供应商PartSupplier料箱类型ContainerType料箱代码ContainerID料箱尺寸ContainerDim.零件方向PartOrientation标准包卿量StdPkQty隔衬Dun

22、nageI-亠亠A发货方式DeliveryMethodCorQ1呼叫方式CallMethodil|DI申嵌装置PresentationDevice包装描述PkgDescription评语Comments认可APPROVALS制造Manufacturing物料管理MaterialHandling包装工程师PackagingEngineer质量工程师QualityEngineer生产控制及物菰PC&L全耶通曲汽车有限公司料箱祥品评估JBGMCONTAINERPROTOTYPEBUY-OFF金打迴用汽车JINBEIGMATTACHMENT2StandardReturnablePlasticConta

23、inerSizes(Tote)匚ontainerNumberOutsideDimensionsInsideDimensionsunitpi匚已(ex-plant)LengthWidthHeightLengthWidthHeightT42-14-1110803602851020310260V76.63T42-14-0610803601501020310125V61.63T21-14-11540360285480310260V55.86T21-14-06540360150480310125V46.94T14-11-06360270150310210125V36.74T11-07-062701801

24、50210130125V30.40ATTACHMETNT3隔衬-内包装，用于保护零件免于磨损，避免零件直接接触，或者在运输过程中起支持零件或料箱作用。DUNNAGE一internalpackagingtoprotectpartsfromabrasion,part-to-partcontact,orsupportcontainerorpartsduringtransit.分隔形式：DividedType:单元分隔-避免零件侧面直接接触。CellDividers(eggcrate)一usedtopreventside-to-sidecontact.分层板-用于零件垂直方向的分隔。Layerpads

25、一usedforhorizontalseparation.料箱内常用隔衬类型：Thedunnagetypeusedinthetote:钙塑板-用于A级表面件的分隔corrugated-usedtheseparationofAsurfacepartPE泡沫-用于表面有要求的零件PEfoam-usedintheAsurfacepart注塑泡沫-用于要求精确的隔衬和需要考虑零件表面质量时。可用多种材料制成。通常使用聚乙烯。制造时使用模具，所有工件制成后都相同。Die-cutFoam-usedwhenprecisiondunnageandpartsurfacequalityisaconcern.Can

26、beproducedfromawidevarietyofmaterials.MostoftenusedisPolyethylene(PE).Adieisneededtocuteachpieceexactlythesame.薄片泡沫-用于零件包裹，单元格或者料架内衬。常用于必须考虑零件表面质量时。因其价格较高，且为一次性使用材料，应减少使用。FoamSheeting一usedtowrapparts,linecells,orlineracks.Tendstobeusedwhensurfacequalityisaconcern.useduetocostandcanonlybeusedonce.VCI

27、-挥发性防锈剂。包装纸，聚酯袋，钙塑板等包装材料中含有的化学物质。防锈蚀。VCI一volatilecorrosiveinhibitor.Chemicalthatiswithinvariouspackagingmaterial:paper,polybags,plasticcorrugated.Preventsrust.ESD-防静电。用于某些电气元件。该类隔衬以粉色进行标识。ESDanti-static.Usedwithsomeelectricalcomponents.Thisdunnageisidentifiedbythepinkcolor.料架常用隔衬类型Dunnagetypeusedint

28、herack:PVC-聚氯乙烯。可以手工切割，支持沉重的并且需要分隔的零件。PVC一polyvinylchloride.Handcutforusetosupportheavierpartsthatneedseparation.切割橡胶Cutrubber玻璃钢-主要用于冲压件的分隔fiberglass-mainlyusedtoseparatethepressingpartTyvek防尘布-杜邦公司生产的非纺织材料。不沾灰尘。用于A级表面零件，常用于保险杠皮的包装。可以进行清洗。Tyvek一non-wovenmaterialputoutbyDupont.Doesnotholddirt.Usedfo

29、rclassAsurfaceparts,oftenusedinPage of18ATTACHMENT4塑料箱上标识：Markonthetote:要求在料箱长度方向一侧标识供应商名称(共二处)，供应商名称可简写。Thesuppliernamethatcanbesimplifiedismarkedonthelongersideofthetote(2placepertote).字体为黑体，字号及颜色根据料箱大小自定，要求清晰可见。Thefonttypeisblackandbold,thefontsizeandthecolorcanbedecidedbypartsupplierinaccordance

30、withthesizeofthetote,andthefontmustbeclear.隔衬上标识：Markonthedunnage:1.要求在隔衬底部标识供应商名称及隔衬代码，如图所示。供应商名称(可简写)Suppliername(simplified)Onthebottomofthedunnagearemarkedthesuppliernameandthedunnagecode(exampleasfollowingpicture).CDPT42-14-O6-01长春海拉车灯一+隔衬代码(供应商自定)dunnagecode(decidedbysupplier)2.字体为黑体，字号及颜色根据隔衬

31、大小自定，要求清晰可见。Thefonttypeisblackandbold,thefontsizeandthecolorcanbedecidedbypartsupplierinaccordancewiththesizeofthedunnage,andthefontmustbeclear.ATTACHMENT5-A料箱标签祥本(CKD件)ToteLabelSample(CKDParts)I；Title:Supplier18昌字8Point拱应商名称；SupplierName14号字14Point标题；看换号I；Title:KanbanNo.;8导字8Point看檢号内容；KanbanNo.Tex

32、t;40导字粗体140PointBold预留条玛位置Jufi心匕匚i.njrl-gluDlc3.-J：-;标题：零件名称；Title:PartDescription:；8昌字8Point；零件名称:PartName:22昌字粗萍；22PointBold供应商Supplier:零件号PartNo.15041076愆零件名称PartDescriplion:绝缘垫前油箱管INSULATOR-F/TNKFILPIPE看板导KanbanNo.:K101拆箱目期DateofUnpacking:2000.08.12批号XCO/CreatHo.标淮数星StandardPackQty:16陽题拆箱方期；IITi

33、tle:DateofUnpacking;:8号字8Pointi；日期数字；IIDateText1；20昌字;L2QEojQtDld；Title:XCO/CreatNo.:8号字8Point批号內容;XCO/CreatNo.Text；20昌字20Point注：所有中文字体为“宋体”，英文字体为ArialNote:Font-AllChineseSongTi,EnglishArial棕麵零件寻iTitle:PartNo.:8号字8Point零件号內容PartNo.Text；3E昌字粕祥:36PointBold；标题；标淮数呈；Title:StandardPackQty；8是字8Point;数量内容；

34、QtyText；20昌字20Point丫预留条玛位置TMI1日計_0?日电eiaoJ料箱标签祥本（国产件）ToteLabelSample（Domestic）Attachment5-B帝题旺应而I_；Title:Supplier18号字8Point拱应商名称SupplierName14-字14Pciint零件导PartNo.15041076零件名称PartDescription:绝缘垫前油箱管；标题；零件名称；Title:PartDescription；8昌字8Point；零件名称PartName；22导字粗祥；22PointBoldINSULATOR-F/TNKFILPIPE;标题；看换号；T

35、itle:KanbanNo.;8导字8Point看板号内容；KanbanNo.Text；40导字粗悴140PointBold预留条码位置）|_广&匕匚i.njrianDlc.-i.-J：-生产曰期DateofManufacture:2000.08.12标淮数星StandardPackQty:16130mm80mm棕题惡件寻Title:PartNo.；8导字8Point零件号内容PartNo.Text;36号字粗悴；36PointBold阖题生产方IFTitle:DateofManu.；8导字8Point；日期数字IDateText;20吕字粗体i_2QEoiciDld7WTitle:Batch

36、No.；&导字8Point批号内容;BatchNo.Texti20吕字20Point；标题；标准数量；Title:StandardPackQty；8导字8Point;數量内容；QtyText；20昌字20Point；预留条码位置）口MillBaradaeiaoeJ注：所有中文字体为宋体”，英文字体为ArialNote:Font-AllChineseArialPage of18Page of18ATTACHMENT6特殊料架通用技术条件材料供应钢材除有特殊标明外，其余为普通型钢和钢板材质均为Q235A所有钢材必须有屈服点，抗拉强度,延伸率,含碳量及硫磷量的合格保证书.钢材交货状态和表面质量应符合

37、GB3094-82和GB2517-81辅料所有辅料的规格,材质及物理机械性能等必须符合设计图纸要求,不得任意替代或降低标准.焊要求未注明焊缝一般采用连续贴角焊缝,焊缝高度为二连接件中较小厚度的0.8焊接接头的形式与尺寸，按(GB985-98)的要求选用，除图中另有注明外,焊缝一律按三级质量等级来控制Q235A钢材焊接采用E4315和E4303焊条做好焊前焊件的清理工作用喷砂或其他方法去除焊件表面的铁锈油污，液体，气割熔缝及毛刺等.焊接成口不允许存在焊瘤，夹碴，咬边，气孔，裂缝，未焊透等缺陷.制作标准：除非另有规定，所有公差范围不可超过(+0/-3mm)矩形对角线长度公差不可超过(+3/-3mm

38、)范围.公差不可累积.防腐处理：用机械方法对焊接成形的结构件的全部暴露进行必要的清理去除所有焊渣，铁锈，油污及其它杂物，使构件表面洁净干燥.喷涂一底二面油漆,底漆为A-866防锈漆，颜色为灰绿色(ICE)汽车灰或华生685，面漆为30GG-30/016(ICI)汽车灰。标准化控制GENERALTECHNICALSPECIFICATIONFORJBGMSPECIALRACKMaterialSteelGeneralsectionironandsteelplatesaremainlyused.ThesteeltypeisQ235unlessotherwisespecified.Allsteelsho

39、uldhavecertificatesofyield-point,tensilestrength,expansion,carboncontentandsulfur&phosphorcontent.ThefinalsteelproductsandsurfacequalityshouldaccordwithGB3094-82andGB2517-81.AuxiliaryMaterialThespecification,materialandphysical&mechanicalperformancemustmeettherequirementsinthedrawingsandcannotberepl

40、acedorreduced.WeldingRequirement:Thejointswithoutspecificationareusuallyweldedalongconcernsandcontinuously.theheightofweldingseamshouldbe0.8timesofthethinnerone.Thejointsformsandsizesshouldmeettherequirementsin(GB98588).Theweldingseamshouldbecontrolledinlinewiththethirdqualityclassunlessotherwisespe

41、cified.E4315andE4303weldingrodsareusedforQ235Awelding.Rust,oil,processfluids,drossandburrsshouldberemovedfromallweldingwithsandblastingorothermechanicalmethodsbeforewelding.Weldingbeading,dross,undercuts,airholes,cracksandincompleteweldsareforbiddenonthefinalproducts.ManufacturingStandards:Alldimens

42、ionsshouldbewithin(+0/3mm)toleranceunlessotherwisespecified.Squarediagonallineshouldbewithin(03mm/3mm)dimensionofeachother.Toleranceshouldnotbeaccumulative.Corrosionprevention:Allexposedsurfacesoffinalproductsshouldbecleanedwithmechanicalmethods.Allweldslag,rust,oilandothergarbageshouldberemoved.Kee

43、pthesurfacescleananddry.Paintoneprimarycoatandtwotopcoats.TheprimarycoatisofA-866withgreengray(ICI)orwaston685.Thetopcoatisof30GG-30/016(ICI)withtrafficgray.Standards:Nestingcapsshouldbefabricatedorpurchasedinlinewiththedesignrequirements.Thebasestructureshouldbemanufacturedstrictlyinlinewiththeseri

44、esrequirements.Theposition,fonttypeandcolorofallstencilsmustbedoneaccordingtothestencilnote.定位块应按设计要求加工或订购.底盘结构应按设计要求制作.标牌的位置，字体，色标均按设计说明控制.9inaATTACHMENT了七:JIEOLi-:HL.TLIMM了LEnLU-JTL.TUHD-G535Li-STLRlBDfth:Em?jD3P7E-LG-：=：TL.TLii(?)mwm*3UE-A33T(E)EftEERACK(1&FTL5LB-jrn_.TUEOI-GE915LU-TTL.lUIOrBFEBU

45、-5：25：1HKC3JO)FEHT-53E1XTHKJOC：(FEBU-5Sfi：THK-：3X|:FEQT-?X3X7HKC3X：FEQT-?:耳LXTHKLCSXm：X3X5X(：ldB：-t-:M：S：50：3JJ：113ti-W：3j：5：i：即F：535fr-HfXSiXESX：（535-樽XEX5CX33JX7fi4S一flitHEH50HXQL3I：-IMXHlX2X:远乂-.WKlRTHIEMUTE|=LLlLia+ia2Da9L5TTU-/m-iE-n呻OK*jEnHFTVITq&ATTACHWNT7-CSUE-ASS-Yi,.jiri4*11iV丄卞LFLi士-|!VBA

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