EMOC工业培训系统ppt课件

1、EMCO 工业培训系统模块化 CNC 培训课程艺术级的培训EMCO 公司面向工业和CNC培训的智能处理方案EMCO 公司Ges.m.b.H.法律形状机床工业工业领域1亿2千1百万欧元2005年销售额Mr. Gerhard Glanz and Dr. Herbert Moser运营者全球 560人职员Hallein, 奥地利办公总部Dr. Mirko Kovats一切者1947创建年份面向工业和CNC培训的智能处理方案EMCO MECOF Srl.EMCO Famup Srl.MECOFBelforte MonferratoFamupPordenonesterreichEMCO Maier Ge

2、s.m.b.H.美国EMCO Maier CorporationColumbus, OhioDeutschlandEMCO Maier G.m.b.H. & Co.KG.Pleidelsheim马格德堡德国MAGDEBURG Werkzeugmaschinen AGMagdeburg意大利EMCO Italia Srl.MailandINTOSINTOS, spol. Sr.o.ebrk, Tschechische RepublikHalleinEMCO 公司面向工业和CNC培训的智能处理方案开展沿革从制造车床到国家高技术企业集团1947 Mr. Ing. Karl Maier 组建制造刀具和

3、工具的EMCO公司1950开发硬度测试机械1953向市场推出加工金属和木头的EMCO UNIMAT 多功能机床1955开发全系列 EMCO UNIMAT 机床1962在 Kuchl/Salzburg 设立EMCO第二工厂1967展出创新的 EMCOMAT 7 多功能机床1970在 Wolfsegg设立 EMCO 第三工厂1976进入 CNC技术领域1977成立 EMCO 美国公司1982自主开发培训产品1984成立 EMCO 德国公司1987开发激光切割机1992具有四主轴系统的EMCOTURN 425获得德国创新奖1995-97EMCO 结构调整, 专注于车床技术1999收购 Padovan

4、i公司，并成立 EMCO 意大利公司2001向市场推出 HYPERTURN 全系列机床2003组建进入Mirko Kovats工业企业集团EMCO国际市场销售机构, 代理和效力网络 意大利德国奥地利美国新加坡业务划分1. 创新的机床制造： 传统机床Cycle machinesCNC 车削中心CNC 车/铣中心特殊自动化成套处理方案EMCO 创新机床是欧洲机床行业的顶级制造商之一. 2. 工业培训系统提供金属加工模块化培训概念,具有:PC控制的 CNC 机床软件课件咨询效力许多年来，EMCO 工业培训系统是CNC培训领域的无可争辩的市场指点者 产品系列MAGDEBURG 160FAMUP MC-

5、ReiheFAMUP MCP-ReiheFAMUP MMV-ReiheFAMUP MCX-ReiheHYPERTURN 645MCHYPERTURN 665MCHYPERTURN 690MCMAXXTURN 65EMCOTURN 345EMCOTURN 420MCEMCOTURN 900EMCOTURN 332MCEMCOTURN E65EMCO SUPER-11CDEMCOMAT-17SEMCOMAT -17DEMCOMAT -20DEMCOMAT -E300EMCOMAT -E360EMCOMAT -E400EMCOMAT -E480EMCOMILL FB-3EMCOMILL FB-4EM

6、COMILL FB-5EMCOMILL FB-6EMCOMILL FB-4 TNC 124/310EMCOMILL FB-5 TNC 124/310EMCOMILL FB-6 TNC 124/310CONCEPT TURN 55CONCEPT MILL 55CONCEPT TURN 105CONCEPT MILL 105CONCEPT TURN 155CONCEPT MILL 155CONCEPT TURN 345CONCEPT MILL 300Premium 高效消费线模块化CNC-车-铣中心高性能 CNC车削中心CNC- 车削中心普通车床具有循环控制cycle control的高精度的车床

7、普通铣床PC控制的CNC机床MAXXTURN 95EMCOTURN 325立式 CNC 铣削中心MAGDEBURG VM 100MAGDEBURG MVT 160MAGDEBURG 400MAGDEBURG MV 160EMCOTURN 700机床软件课件咨询效力范围我们模块化的概念构成个性化的培训方案+.规范的 一台CNC机床只能够运用一台数控系统例如，SIEMENS、或 FANUC或 HEIDENHAIN系统 .对于掌握另一种数控系统，需求另外买一台新机床可改换控制系统的概念初始的情况当代一切的工业数控系统可以同时运用在一台机床上. 从一种数控系统变换成另一种数控系统，只需花一分钟，简单改

8、换特定的键盘模块即可。+.CNC机床的数控系统由一台规范的PC替代.所需求的软件安装在这台PC中.可改换控制系统的新概念我们的处理方案 EMCO WinNC可改换控制系统的新概念产品线 - EMCO WinNCDie SteuerungenSIEMENS 840DSIEMENS 810DSIEMENS 810SIEMENS 820GE FANUC Series 21GE FANUC Series 0FAGOR 8055HEIDENHAIN TNC 426/430EMCOTRONIC TM02PAL可开发其他数控系统The controlsFollowing controls are avail

9、able: SIEMENS 810D/840DSIEMENS 810/820HEIDENHAIN TNC 426/430HEIDENHAIN TNC 355FANUC Series 21FANUC Series OEMCOTRONIC TM02Video:可改换控制系统的新概念产品线 EMCO WinNCVideo:Video:Video:Video: Video:新一代 EMCO 概念：更快. 更好. 更简单.新技术:可改换控制系统的新概念机床数控系统的技术概念l新一代PC的兼容性 采用Windows 操作系统，具有开放性基于LINUX 实时控制的机床控制器内核功能数控系统的内核功能存贮在C

10、ompactFlash上可以采用笔记本电脑作为机床控制器支持Ethernet/LAN 网,将机床与用户的PC衔接可改换控制系统的新概念优点 EMCO WinNC在同一台机床上选用不同的CNC控制器在一分钟内可以从一种数控系统切换到另一种数控系统.The control corresponds to the industrial example in 功能、操作和编辑.以后可以晋级为未来的数控系统.一切元件可以相互组合.顺应性好未来投资的平安性价钱低廉可改换控制系统的新概念版本 EMCO WinNC机床答应证: Control software for all EMCO PC machines.

11、Single license: 为一切数控机床的离线编程.Multiple license: Unlimited site license within one training location. It ist possible to use a PC network.规范控制键盘PC 键盘/ 鼠标Digitizer输入安装 EMCO WinNC机床Modern machining facilities provide top product quality for our CNC industry machines and also for the training products.EM

12、CO machines for the technical education and further education stand out through:机床执行当今的工业设计和质量规范.所加工的零部件保证长的机械寿命和精度一致性.现代机床工业的真实写照.一切机床适宜于各种培训形状的特殊需求. 一切机床按照最高的平安规范 (符合CE规范). 来自于工业. 效力于工业.Virtual Reality:EMCO Concept TURN 55EMCO Concept TURN 55PC-控制的 2-轴 CNC-桌面车床EMCO Concept TURN 55 The smallest of

13、our PC controlled CNC lathe. All essential functions of a modern industry machine can be comprehended realistic with it. EMCO Concept TURN 55Technical data and features2-axis CNC-benchtop lathe in industrial slant-bed designSpindle with clockwise / counterclockwise rotation8Tool stations 120 4.000 r

14、pm Speed range0,75 kW Main drive2 m/minRapid traverse48 / 236 mm Traverse paths X / Z335 mm Distance between centers52 mm Max. machining diameter 130 mm Swing over bed Working areaAutomatic reference pointsFully closed working areaAluminiumBrassPlasticEMCO Concept TURN 55The optionsDrillingThreading

15、Plunge-cut/cropContouringTurningFacingThe EMCO Concept TURN 55 enables all machining options of a modern CNC production machine:Direct drive via WinCAMMachineable materials:EMCO Concept MILL 55EMCO Concept MILL 55PC-controlled 3-axis CNC benchtop milling machineEMCO Concept MILL 55 The smallest of o

16、ur PC controlled CNC milling machines. All essential functions of a modern industry machine can be comprehended realistic with it.Virtual Reality:EMCO Concept MILL 55Technical data and features3-axis CNC-benchtop machine like industrial standards 8 Speed rangeoption 14.000 rpm150 3.500 rpm0,75 kW420

17、 x 125 mm Milling table clamping surface2 m/min Rapid traverse 190 / 140 / 260 mm Traverse paths X / Y / Z Working areaAutomatic reference pointsFully closed working areaMain driveTool stations (option ex factory)NC dividing attachment as 4th axis infinitely variable positioningSpindle with clockwis

18、e / counterclockwise rotationAluminiumBrassPlastic, HardwoodEMCO Concept MILL 55The optionsDrillingTappingThread milling (helix interpolation)Contour millingThe EMCO Concept MILL 55 facilitates all machining options of a modern CNC production machine:Direct drive via WinCAMMachineable materials:EMCO

19、 Concept TURN 105PC-controlled 2-axis CNC-benchtop machineEMCO Concept TURN 105EMCO Concept TURN 105 With the EMCO Concept TURN 105 we put modern industrial technology on the table. We only saved by reducing power and size. The result: much performance for little money.EMCO Concept TURN 105Technical

20、 data and features2-axis CNC-benchtop machine in strong inclined-bed structure made of grey cast ironHardened guideways, Three-point support of the machine bed8Tool stations 150 4.000 rpm Speed range1,9 kW Main drive5 m/minRapid traverse55 / 172 mm Traverse paths X/Z236 mm Distance between centers75

21、 mm Max. machining diameter 180 mm Swing over bed Working areaAutomatic central lubricationFully closed working areaSteel AluminiumBrassEMCO Concept TURN 105The optionsDrillingThreadingPlunge-cut/cropContouringTurningFacingThe EMCO Concept TURN 105 enables all machining options of a modern CNC produ

22、ction machine:Direct drive via WinCAMMachineable materials:EMCO Concept MILL 105PC-controlled 3-axis CNC-benchtop machining centerEMCO Concept MILL 105EMCO Concept MILL 105 With the EMCO Concept MILL 105 we put modern industrial technology on the table. We only saved by reducing power and size. The

23、result: much performance for little money.EMCO Concept MILL 105Technical data and features3-axis CNC-benchtop machining center in cast iron construction10 Speed rangeoption 20.000 rpm150 5.000 rpm1,1 kW420 x 125 mm Milling table clamping surface5 m/min Rapid traverse 200 / 150 / 250 mm Traverse path

24、s X / Y / Z Working areaAutomatic central lubricationFully closed working areaMain driveTool stationsHardened guideways NC dividing attachment as 4th axis infinitely variable positioningAluminiumBrassPlastic, HardwoodEMCO Concept MILL 105The optionsDrillingTappingThread milling (helix interpolation)

25、Contour millingThe EMCO Concept MILL 105 facilitates all machining options of a modern CNC production machine:Direct drive via WinCAMMachineable materials:EMCO Concept TURN 155PC-controlled 2-axis CNC-latheEMCO Concept TURN 155EMCO Concept TURN 155 Training state-of-the-art was the design objective

26、of this series. With C-axis and driven tools we venture to the area of the most demanding machine tool technology. 8 tool positions, retainer factory standard 12 tool positions, VDI 1612 tool positions, VDI 16 6 of which are drivenThe versions:12“ flat screen displayInterchangeable control keypadInt

27、egrated PCHinged PC keyboard with mouse8 station or 12 station toolturret (VDI 16) with /without driven toolsC-axisChip trayGrey cast-iron inclined bed for strengthEMCO Concept TURN 155The constructionEMCO Concept TURN 155Technical data and features2-axis CNC-lathe in strong inclined-bed structure m

28、ade of grey cast iron Hardened guideways, box design for stiffness against torsion8 or 12Tool stations 150 4.000 rpmSpeed range2,8 kW Main drive7,5 m/minRapid traverse100 / 300 mm Traverse paths X / Z405 mm Distance between centers85mm Max. machining diameter 250 mm Swing over bed Working areadriven

29、Automatic central lubrication, fully closed working area0 or 6SteelAluminiumBrassEMCO Concept TURN 155The optionsDrillingThreadingPlunge-cut/cropContouringTurningFacingThe EMCO Concept TURN 155 facilitates all machining options of a modern CNC production machine:Milling (TCM-version: with driven too

30、ls)Machineable materials:Video:EMCO Concept MILL 155PC-controlled 3-axis CNC-machining centerEMCO Concept MILL 155Main drive 2,5 kW, 5.000 rpmMain drive 4 kW, 10.000 rpmWith NC dividing attachment as a full 4th axisVersions:EMCO Concept MILL 155 Training state-of-the-art was the design objective of

31、this series. With a NC dividing attachment we venture to the area of the most demanding machine tool technology. 12“ flat screen displayInterchangeablecontrol keypadHinged PC keyboard with mouseIntegrated PC10 station tool turretSpindle speed5.000 rpm or10.000 rpmOption:NC dividing attachment(4th ax

32、is)Chip trayEMCO Concept MILL 155The constructionEMCO Concept MILL 155Technical data and features3-axis CNC-machining center in cast iron construction10 Speed rangeor 150 10.000 rpm150 5.000 rpm2,5 / 4 kW520 x 180 mm Milling table clamping surface7,5 m/min Rapid traverse 300 / 200 / 300 mm Traverse

33、paths X / Y / Z Working areaAutomatic central lubricationFully closed working areaMain driveTool stationsNC dividing attachment as 4th axisHardened guideways, cast design against torsion infinitely variable positioningSteelAluminiumBrassEMCO Concept MILL 155The optionsDrillingTappingThread milling (

34、helix-interpolation)Contour millingThe EMCO Concept MILL 155 facilitates all machining options of a modern CNC production machine:Machineable materials:Video:EMCO Concept TURN 450PC-controlled 2-axis CNC-production latheEMCO Concept TURN 450Through hole clamping cylinder, version bar“12 tool positio

35、ns, VDI 30 12 tool positions, VDI 306 of which are drivenVersions:EMCO Concept TURN 450This machine is taken directly from the EMCO industry machine program. With the PC control it is also the star in our training program for CNC-turning. 12“ flat screen displayInterchangeablecontrol keypadHinged PC

36、 keyboard with mouseIntegrated PC(located in the eclectric cabinet)Headstock- high power drive system- wide speed range- C-axis- bar capacity 45 mm12 station tool turretVDI 30 with driven tools (TCM)High performancedigital drivesEMCO Concept TURN 450The constructionEMCO Concept TURN 450Technical dat

37、a and features2-axis CNC-production lathe in strong inclined-bed structure made of grey cast iron Hardened guideways, linear leadership system, digital drives 12Tool stations 0 6.300 rpm Speed range13 kW Main drive20 / 24 m/minRapid traverse X / Z160 / 310 mm Traverse paths X / Z687 mm Distance betw

38、een centers220 mm Max. machining diameter 430 mm Swing over bed Working areadrivenAutomatic central lubrication, fully closed working area0 or 6SteelAluminiumBrassEMCO Concept TURN 450The optionsDrillingThreadingPlunge-cut/cropContouringTurningFacingThe EMCO Concept TURN 345 facilitates all machinin

39、g options of a modern CNC production machine:Milling (TCM-version: with driven tools)Machineable materials:EMCO Concept MILL 300PC-controlled 3-axis CNC-machining centerEMCO Concept MILL 300Speed range up to 5.000 rpmSpeed range up to 8.000 rpmWith NC dividing attachment as a full 4th axisVersions:E

40、MCO Concept MILL 300This machine is taken directly from the EMCO industry machine program. With the PC control it is also the star in our training program for CNC-milling.High performancedigital drives12“ flat screen displayInterchangeable control keyboardHinged PC keyboard with mouseIntegrated PC(l

41、ocated in the electric cabine)12 station tool turretSpindle speed5.000 rpm or8.000 rpmOption:NC dividing attachment(4th axis)EMCO Concept MILL 300The constructionEMCO Concept MILL 300Technical data and features3-axis CNC-machining center in cast iron construction12 Speed rangeor 0 8.000 rpm0 5.000 r

42、pm11 kW850 x 325 mm Milling table clamping surface12 m/min Rapid traverse 420 / 330 / 400 mm Traverse paths X / Y / Z Working areaAutomatic central lubricationFully enclosed working areaMain driveTool stationsNC-dividing attachment as 4th axis infinitely variable positioningThermal stabil box way de

43、sign against torsion, digital drivesSteelAluminiumBrassEMCO Concept MILL 300The optionsDrillingTappingThread milling (helix-interpolation)Contour millingThe EMCO Concept MILL 300 facilitates all machining options of a modern CNC production machine:Machineable materials:All PC-controlled machines can

44、 be automated as single machine as well as beintegrated in automation systems.Pneumatical or electromechanical vicePneumatical or hydraulical chuckPneumatical or hydraulical collet chucksPneumatical, electromechanical or hydraulic tailstockAutomatic doorAutomation accessories:AutomationIntegration i

45、n FFS / CIM systems Robotic and DNC interface 350 kg85 kgWeight Automation CAD/CAM (WinCAM) Interchangea. control88Tool turret5 m/min2 m/minRapid traverse X / Z4.0004.000Speed max. (rpm)1,9 kW0,75 kWMain drive 20,5 mm 16 mmSpindle bore55 / 172 mm48 / 236 mmTraverse paths X / ZBenchtopBenchtopTypeC-T

46、URN 105C-TURN 55 C-TURN 155*TischmaschineSupport100 / 300 mm 20,5 mm2,8 kW4.0007,5 m/min8 / 12 700 kgPC Turn 155160 / 310 mm 45,5 mm13 kW6.30020 / 24 m/min12 2600 kgSupportC-TURN 345Overview PC-controlled lathesTechnical data - comparison* C-Turn 155: optional with spindle bore 30 mm, main drive 4 k

47、W and 6.300 rpm 400 kg220 kgWeight Automation CAD/CAM (WinCAM) Interchangea. control108 (option)Tool turret5 m/min2 m/minRapid traverse X/Y/Z5.000 (20.000)3.500 (14.000)Speed max. (rpm)1,1 kW0,75 kWMain drive420 x 125 mm420 x 125 mmClamping surface200/150/250190/140/260Traverse paths X/Y/Z BenchtopB

48、enchtopTypeC-MILL 105C-MILL 55 C-MILL 155TischmaschineSupport300/200/300520 x 180 mm2,5 / 4 kW5.000 / 10.000 7,5 m/min10 700 kgPC Turn 155420/330/400850 x 325 mm11 kW5.000 / 8.00012 m/min12 2900 kgSupportC-MILL 300Overview PC-controlled machining centerTechnical data - comparisonTurning machinesMill

49、ing machinesCONCEPT TURN 55CONCEPT MILL 300CONCEPT MILL 155CONCEPT TURN 105CONCEPT TURN 155CONCEPT TURN 345CONCEPT MILL 105CONCEPT MILL 55PC-controlled CNC-machinesProgram - overviewCNC-Profis Concept TURN 345Concept MILL 300CNC-Beginners Concept TURN 55Concept MILL 55CNC-Medium Concept TURN 105 Con

50、cept MILL 105CNC-Advanced Concept TURN 155Concept MILL 155EMCO PC-controlled CNC-machinesDivision according to training segmentsSoftwareEMCO WinNCWinNC makes a commercial PC to an industry control true to the original. All common industry controls are available. SIEMENS 840DSIEMENS 810DSIEMENS 810SI

51、EMENS 820GE FANUC Series 21GE FANUC Series 0FAGOR 8055HEIDENHAIN TNC 426/430EMCOTRONIC TM02PALOther controls are being developedFollowing controls are available:SoftwareEMCO WinCTS with NetOp SchoolWinCTS is a network software for interactive CNC programming in teacher-student-dialog as option to EM

52、CO WinNC.Virtual Reality:The software combines the possibilities of control-specific CNC programming EMCO WinNC with all functions in a PC network solution.Additionally, dialog and control functions between teacher and students enhance teaching and promote learning by actively integrating each stude

53、nt.SoftwareEMCO WinCTS with NetOp SchoolOnline classroom view, provide a virtual seating plan of the classDemonstration: Teacher instructs one, several or all students Ability to lock students screen, mouse and keyboardTeacher views and supports studentsOne, several or all students screens (Mosaic v

54、iew)Help function for one, several or all studentsGroup sessions: Student acts as an temporary assistant teacherStarting programs remotely: Virtual beamer“, presentationsDistributing and collecting filesFunctions (partial):SoftwareEMCO Win3D-viewWin3D-View is a 3D simulation for turning and milling,

55、 which is special designed for the requests of the modern training as an option to EMCO WinNC.Tools, unmachined stock, clamping devices and the machining sequence are shown in real time.Integrated collisions control of the tool with workpiece and clamping deviceVideo:Video:Representation of the work

56、ing area with unmachined part, tool and clamping deviceTool representation as solid or grid modelIntegrated tool library with standard tools, arbitrarily expandable SoftwareEMCO WinCAMWinCAM is a CAD/CAM programming system for turning and milling, which makes the operation of CNC machines for a begi

57、nner without CNC previous knowledge possible. Creation of the drawing up to the machined part is done within a few minutes Import of drawings from other CAD systems (DXF interface) Video:Integrated NC editorOutput of different NC-formats (e.g. SIEMENS, FANUC,.)Text millingVideo:Integrated 3D simulat

58、ion of the machining process SoftwareCAD/CAM ESPRITESPRIT is an industrial CAD/CAM system for turning, milling and eroding.2D-Milling: Multi side processing up to 5 axisContour-, profil- and pocket-millingDrilling cycles and thread milling3D-Milling: Powerful milling strategiesProject millingCorner

59、processing, final material processingCollision examination and volume simulation Turning: Up to 4-axis / 5 turret and 5 spindles Turning cycles and bar operation Driven tools Part take over and synchronous processingVideo turningVideo 2D millingVideo piston (example)Video 3D millingSoftwareCAD/CAM E

60、SPRITData compatibility to the common CAD systems like DXF, IGES, SAT, DWG, .Tools and material data baseUniversal postprocessor adaptable for different CNC controlsGeometry-, surface- and volume modelsMultimedia, context-sensitive assistanceVersions programmingCoursewareAttractive. Interactive. Inf