Vectolub MQL applications微量润滑系统-ch

1、7/4/2022 SKFSlide 1Willy Vogel AG7/4/2022 SKFSlide 2Willy Vogel AG Vectolub applications Vectolub微量润滑系统的应用微量润滑系统的应用 7/4/2022 SKFSlide 3Willy Vogel AGSummary 概述概述1) Applications :应用应用- Vectolub lubrication on stamping press冲压冲压- External lubrication on a milling machine铣床外置式润滑铣床外置式润滑- On board Vectol

2、ub unit aeronautic industry 航空工业机身航空工业机身Vectolub装置装置2) Working principle工作原理工作原理3) Vectolub: the new range新应用范围新应用范围1 Applications 应用应用 7/4/2022 SKFSlide 4Willy Vogel AG1 Vectolub: lubrication on stamping press Vectolub冲压冲压应用应用 7/4/2022 SKFSlide 5Willy Vogel AG7/4/2022 SKFSlide 6Willy Vogel AGStampi

3、ng press lubrication冲压润滑冲压润滑 材料宽度：材料宽度：50400mm可用润滑带材的两面可用润滑带材的两面5个上喷嘴个上喷嘴5个下喷嘴个下喷嘴7/4/2022 SKFSlide 7Willy Vogel AG 根据冲压机的冲压次数根据冲压机的冲压次数PLC可可以自动控制微量泵的脉冲动作以自动控制微量泵的脉冲动作 。 Special Vectolub VE4 unit专用的专用的Vectolub VE4单元单元微量泵每次微量泵每次0.03ml根据带材宽度手动开关可以控制根据带材宽度手动开关可以控制单个喷嘴单个喷嘴7/4/2022 SKFSlide 8Willy Vogel

4、AGAdvantages优势优势- No mist无油雾无油雾- Very easy to set the unit according to the speed of the press and the metalsheet width根据带材宽度和冲压速度很容易设置根据带材宽度和冲压速度很容易设置- Low lubricant consumption润滑剂消耗非常少润滑剂消耗非常少- Volumetric metering independent from the oil viscosity依据粘度独立计量依据粘度独立计量7/4/2022 SKFSlide 9Willy Vogel AGC

5、ustomers客户群客户群 - Car industry汽车工业汽车工业- Suppliers of the car industry汽车零部件供应商汽车零部件供应商- Cans manufacturers罐头生产厂罐头生产厂- Electric components manufacturers电子接插件制造商电子接插件制造商Example: we delivered 3 units to Legrand -Schneider Electric with a market potential of 50 further units (unit sales price: 5000 )案例：我们

6、供应案例：我们供应3套给套给Legrand罗格朗，施奈德电气有潜在的罗格朗，施奈德电气有潜在的50套。套。 7/4/2022 SKFSlide 10Willy Vogel AG- In France 30 to 40 % of the Vectolub units have been sold for applications on presses, (200 units/year).在法国约有在法国约有3040Vectlub用于冲压（用于冲压（200套套/年）年）- There are surely different applications in your own country. 在每

7、个国家有类似的应用在每个国家有类似的应用Stamping press lubrication冲压设备润滑冲压设备润滑7/4/2022 SKFSlide 11Willy Vogel AGVectolub systemVectlub润滑系统润滑系统 And also for :Chain lubrication 用于链条润滑用于链条润滑Assembly lubrication with oil需要油油的组装需要油油的组装Stamping, forming etc冲压，成型冲压，成型 External lubrication on a milling machine 铣床外置润滑铣床外置润滑 7/4

8、/2022 SKFSlide 12Willy Vogel AG7/4/2022 SKFSlide 13Willy Vogel AGExample of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例飞机制造工业上铣床上外部润滑案例Machining of aluminum work pieces on a three spindle milling machine with cutter of 8 mm to 200mm diameter.使用直径使

9、用直径8200mm的铣刀三轴铣床加工铝合金的铣刀三轴铣床加工铝合金部件部件Lubricant: biodegradable oil 38mm2/sec润滑剂：润滑剂： 38mm2/sec生物降解油生物降解油7/4/2022 SKFSlide 14Willy Vogel AG带喷嘴的圆形支架带喷嘴的圆形支架Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例飞机制造工业上铣床上外部润滑案例1个用来吹走切屑的喷嘴个用来吹走切屑的喷嘴 7公

10、斤公斤4个个120度的扇型喷油嘴度的扇型喷油嘴7/4/2022 SKFSlide 15Willy Vogel AGNozzle AC4071C.dwfExample of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例飞机制造工业上铣床上外部润滑案例7/4/2022 SKFSlide 16Willy Vogel AGExample of external lubrication on a milling machine used in the air

11、craft building industry飞机制造工业上铣床上外部润滑案例飞机制造工业上铣床上外部润滑案例Cutter, 200mm diameter.200mm铣刀铣刀Every nozzle is working, but onlyone at once.每个喷嘴轮流工作每个喷嘴轮流工作Cycle example:循环举例：循环举例：Nozzle 1 oiling 0.3sec = 30 mm3Nozzle 2 oiling 0.3sec= 30 mm3Nozzle 3 oiling 0.3 sec = 30 mm3Nozzle 4 oiling 0.3 sec = 30 mm3Noz

12、zle blowing 1 secNozzle 1 oiling 0.3 sec = 30 mm3Etc.Cutter, 8mm diameter.8mm铣刀铣刀Only one nozzle is working.只有只有1个喷嘴工作个喷嘴工作Cycle example:循环举例循环举例Nozzle 1 oiling 1. 2sec = 120 mm3Nozzle blowing 0.2 secNozzle 1 oiling 1. 2sec = 120 mm3Etc.7/4/2022 SKFSlide 17Willy Vogel AG4套套4连装的微量泵连装的微量泵Example of ex

13、ternal lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例飞机制造工业上铣床上外部润滑案例16个时间可调节的气动脉冲阀个时间可调节的气动脉冲阀Vectolub unit for 4 spindles 4个主轴的个主轴的Vectolub系统系统7/4/2022 SKFSlide 18Willy Vogel AGAdvantages优势优势-Efficient solution for machines, on which it is not possible to h

14、ave an internal MQL system.在内润滑在内润滑MQL系统不允许的情况下提供了机床的有效解决方案系统不允许的情况下提供了机床的有效解决方案- It is possible to lubricate cutters with different sizes without changing theposition of the nozzles.可以润滑喷嘴位置无需变化的不同尺寸的刀可以润滑喷嘴位置无需变化的不同尺寸的刀具具-Low lubricant consumption. Only one nozzle is working every time. 润滑剂消耗量非常少。

15、同一时间仅一个喷嘴工作。润滑剂消耗量非常少。同一时间仅一个喷嘴工作。-Chips are blast out of the machining area with air under pressure (7 bar).切屑由切屑由1个个7公斤的空气喷嘴吹处切削区域公斤的空气喷嘴吹处切削区域7/4/2022 SKFSlide 19Willy Vogel AGWe have sold 8 systems to EADS France and Dassault Aviation:有有8套系统供给法国欧洲航宇集团和套系统供给法国欧洲航宇集团和Dassault航空公司航空公司 Potential mar

16、ket: aircraft building industry潜在市场：飞机制造工业潜在市场：飞机制造工业Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例飞机制造工业上铣床上外部润滑案例 On board Vectolub unit Aeronautic industry 航空工业机身航空工业机身Vectolub系统系统2022-7-4 SKFSlide 20Willy Vogel AG17/4/2022 SKFSlide 21W

17、illy Vogel AGOn board Vectolub unit Vectolub系统机身上应用系统机身上应用空中客车空中客车7/4/2022 SKFSlide 22Willy Vogel AGDescription of the drilling operation钻孔作业描述钻孔作业描述-On each operation the operator puts the drilling machine on a grid with drill bushes.在钻孔时操作员将钻机放置在格子形的钻架上。在钻孔时操作员将钻机放置在格子形的钻架上。-On each operation corr

18、esponds a diameter of drilling.每次对应一个孔径每次对应一个孔径-The thickness of the material goes from 10 mm to 70 mm. It is “sandwich” material composed by carbon fibres, aluminium, titanium材料为厚度从材料为厚度从10到到70mm碳纤维、铝合金、钛的复合材料碳纤维、铝合金、钛的复合材料-The diameter sizes for the drilling go from 4,17mm to 15,9mm.-钻孔直径从钻孔直径从4,1

19、7mm 至至15,9mm7/4/2022 SKFSlide 23Willy Vogel AGWhy using microlubrication with thisprocess ?为何此工艺需要微量润滑？为何此工艺需要微量润滑？-To have a clean area for the operator,操作员工作区域干净操作员工作区域干净-To keep the synthetic film between the 2 surfaces of the wing unpolluted,保持机翼保持机翼2层间不受污染层间不受污染- To longer tool life,延长刀具寿命延长刀具寿

20、命-To have good efficiency of the drilling machine.提高钻孔机工作效率提高钻孔机工作效率7/4/2022 SKFSlide 24Willy Vogel AGThe portable tool with a Vogel MQL unit带带Vogel MQL 装置的便携工具装置的便携工具MQL单元单元钻孔机钻孔机7/4/2022 SKFSlide 25Willy Vogel AGMQL unit: detailsMQL单元配置单元配置气量调节气量调节微量泵微量泵气动脉冲阀气动脉冲阀油箱油箱钻孔计数器钻孔计数器7/4/2022 SKFSlide 26

21、Willy Vogel AGTechnical data技术参数技术参数- Oil flow can be set from 5mm3/pulse to 30mm3/impulse with differentmetering rings油量可由不同的计量环调节从油量可由不同的计量环调节从0.005-0.03ml- Maximum frequency : 3 pulses / second频率最快：频率最快：3次次/秒秒- Air flow can be set with several metering hole (0.8, 1.4, 2) 空气喷嘴有几种不同的孔径空气喷嘴有几种不同的孔径-

22、 Reservoir capacity : 55 cm3油箱容积：油箱容积：55ml- Maximum pressure for oil refilling : 0.2 bar最大油压：最大油压：0.2公斤公斤- Weight : 重量重量650 g , size尺寸尺寸 : 160 x 70 x 50 mm7/4/2022 SKFSlide 27Willy Vogel AGDrilling in aeronautic sector航空部门钻孔航空部门钻孔- Actually we have sold 1480 units to Airbus France (selling unit pric

23、e 750 ) 我们实际供应给空中客车我们实际供应给空中客车1480套套- Potential market : 1200 units 潜在市场：潜在市场：1200套（或更多）套（或更多）- Other potential markets :其他潜在市场其他潜在市场 EADS -DASA in Germany欧洲航宇德国公司欧洲航宇德国公司 Airbus England空客英国公司空客英国公司 Airbus Spain空客西班牙公司空客西班牙公司 Boeing USA美国波音美国波音 Vectolub: working principle Vectolub系统工作原理系统工作原理7/4/202

24、2 SKFSlide 28Willy Vogel AG27/4/2022 SKFSlide 29Willy Vogel AGVectolub system Vectolub系统系统气动阀推动微量泵从油箱经过同轴管路输送润滑剂到喷嘴气动阀推动微量泵从油箱经过同轴管路输送润滑剂到喷嘴低压空气低压空气从微量泵送来的定量润滑剂从微量泵送来的定量润滑剂7/4/2022 SKFSlide 30Willy Vogel AGThe low-pressure carrier air conducted through the tube is swirled in the nozzle.低压空气通过管路在喷嘴内形

25、成涡流。低压空气通过管路在喷嘴内形成涡流。As a result, the metered quantity of oil is broken down into microdroplets that then make their way with the carrier air to the lubrication point without forming any mist.被计量的润滑剂被打成微粒喷到润滑点，但是没有被计量的润滑剂被打成微粒喷到润滑点，但是没有油雾。油雾。Vectolub system Vectolub系统系统7/4/2022 SKFSlide 31Willy Voge

26、l AGVectolub on modular concept Available since September 2005从从2005年年9月起月起Vectolub可以模可以模块化供应块化供应Vectolub system Vectolub系统系统7/4/2022 SKFSlide 32Willy Vogel AG各种喷嘴：各种喷嘴：Vectolub system Vectolub系统系统7/4/2022 SKFSlide 33Willy Vogel AG喷嘴喷嘴Vectolub system Vectolub系统系统圆形喷嘴圆形喷嘴标准圆形喷嘴标准圆形喷嘴侧面圆形喷嘴侧面圆形喷嘴7/4/2

27、022 SKFSlide 34Willy Vogel AG喷嘴喷嘴Vectolub system Vectolub系统系统应用领域：钢带冲压润滑，铝锭储存前喷油应用领域：钢带冲压润滑，铝锭储存前喷油宽范围喷嘴宽范围喷嘴7/4/2022 SKFSlide 35Willy Vogel AGThe nozzles :喷嘴喷嘴Vectolub system Vectolub系统系统Annular jet nozzle环形喷嘴环形喷嘴Field of application :应用领域应用领域Inside cylinder oil coating活塞缸喷油活塞缸喷油e.g: lubrication of

28、 automotives parts before assembling 汽车零部件组装前润滑汽车零部件组装前润滑-pump for cooling system冷却系统泵冷却系统泵-Motor pistons发动机活塞发动机活塞 Vectolub: the new range Vectolub新产品系列新产品系列7/4/2022 SKFSlide 36Willy Vogel AG37/4/2022 SKFSlide 37Willy Vogel AGVectolub application fields Vectolub应用领域应用领域The external minimal quantity

29、 lubrication is the appropriate solution for many industrial applications外部微量润滑提供了许多外部微量润滑提供了许多行业的润滑解决方案。行业的润滑解决方案。7/4/2022 SKFSlide 38Willy Vogel AGSawing, drilling, tapping, milling, bar turning drawing, cutting, punching, stamping锯切、钻孔、攻丝、铣削、车削、切断、冲孔、冲压锯切、钻孔、攻丝、铣削、车削、切断、冲孔、冲压Motor oiling, compone

30、nts assembling,lubrication of conveyor chain发动机喷油、部件组装，传送带发动机喷油、部件组装，传送带Lubrication of conveyor chain, of conditioning lines传送链条链条润滑传送链条链条润滑Drilling, assembling钻孔，装配钻孔，装配Lubrication of cutting tools, of folding machine 切割工具，折叠设备切割工具，折叠设备Lubrication of conveyor chain输送带链条润滑输送带链条润滑Vectolub application

31、 fields Vectolub应用领域应用领域There is a wide range of application fields for theVectolub systems:Vectolub系统广泛的应用领域：系统广泛的应用领域：7/4/2022 SKFSlide 39Willy Vogel AGA new generation新一代产品新一代产品The new Vectolub range, with the VTEC and VE1B units, aims to replace the previous generation of Vectolub units VE1 to V

32、E4.新的新的Vogel产品，产品，VTEC和和VE1B单元，用来替换先前的单元，用来替换先前的VE1到到VE4单元。单元。7/4/2022 SKFSlide 40Willy Vogel AGVTEC unitsVTEC单元单元A modular lubrication unit模块化润滑单元模块化润滑单元Every VTEC unit is made of different several different modules (up to 8 modules for one unit).每个每个VTEC单元由几个不同的模块组成（最多单元由几个不同的模块组成（最多8个）个）These mod

33、ules are different from each other in their:各个模块各有不同各个模块各有不同 control mode控制模块控制模块 monitoring mode监控模块监控模块 model of micropump微量泵模块微量泵模块This modularity offers a rich variety of versions. 各个模块提供各种丰富的功能各个模块提供各种丰富的功能Furthermore as the modules are preassembled, we can answer very quickly to the request of

34、 our clients.模块预装，我们能模块预装，我们能够很快的响应客户的要求。够很快的响应客户的要求。The delivery time of a VTEC unit is therefore notably reduced.VTEC单元的交货时单元的交货时间显著减少了。间显著减少了。7/4/2022 SKFSlide 41Willy Vogel AG MQL system with up to 8 outlets.最多最多8个出口的微量润滑系统个出口的微量润滑系统 Full modular system. It fits perfectly to the application of t

35、he client. 模块化系统，能很好地满足客户地应用需求。模块化系统，能很好地满足客户地应用需求。 Retrofit system. It is possible to remove or to add at any time a module to thesystem.系统更新，随时随地可以添加和减少模块。系统更新，随时随地可以添加和减少模块。 Multipurpose system. A single system can lubricate different independentapplications.多用途系统，一个单独系统可以润滑独立的不同应用。多用途系统，一个单独系统可以

36、润滑独立的不同应用。 Reliable system. Every outlet can be independently controlled and monitored. 可靠的系统。每个出口可以独立控制和监控。可靠的系统。每个出口可以独立控制和监控。VTEC unitsVTEC单元单元7/4/2022 SKFSlide 42Willy Vogel AGVTEC unitsVTEC单元单元18个润滑点个润滑点整个模块系统整个模块系统压力开关气压监控压力开关气压监控气动脉冲阀推动微量泵气动脉冲阀推动微量泵总气电磁阀总气电磁阀旋钮调节微量泵旋钮调节微量泵微量泵的动作由电磁阀驱动微量泵的动作由电

37、磁阀驱动输送气量每个出口调节输送气量每个出口调节输送气压可以目测到输送气压可以目测到每个模块可以独立控制监控每个模块可以独立控制监控带快速接头的同轴管路出口带快速接头的同轴管路出口微量泵调节圈微量泵调节圈7/4/2022 SKFSlide 43Willy Vogel AGVE1B unitsVE1B单元单元 MQL system with up to 4 outlets.多至多至4出口的微量润滑系统出口的微量润滑系统 Economical MQL system.经济的微量润滑系统经济的微量润滑系统 Compact system requiring few space. It can be in

38、stalled closer to theapplication.仅需很小空间的紧凑系统，可以安装在应用点附近。仅需很小空间的紧凑系统，可以安装在应用点附近。 User friendly system. Only one control setting for all micropumps. 具亲和力的系统，一步设定可以控制所有微量泵。具亲和力的系统，一步设定可以控制所有微量泵。 This system can be sold in kits.此系统能够整套供应。此系统能够整套供应。7/4/2022 SKFSlide 44Willy Vogel AGVE1B unitsVE1B单元单元14个润

39、滑点个润滑点很小空间的紧凑系统很小空间的紧凑系统可带或不带油箱可带或不带油箱0.3升油箱升油箱气动脉冲阀驱动微量泵气动脉冲阀驱动微量泵旋钮调节微量泵旋钮调节微量泵每个出口出气量的调节阀每个出口出气量的调节阀电磁阀驱动微量泵电磁阀驱动微量泵独立油箱的进油口独立油箱的进油口计量圈调节微量泵计量圈调节微量泵7/4/2022 SKFSlide 45Willy Vogel AGAccessories配件配件With the new Vectolub units, we also offer a complete range of accessories, which makes possible to

40、install acomplete MQL installation.VectLubb系统，我们提供各种附件以解决整套微量润滑的解决系统，我们提供各种附件以解决整套微量润滑的解决方案。方案。 Lubricant reservoirs with capacities from 1 to 10 liters, with possibility of min. level switch油箱油箱110升，可选低液位开关升，可选低液位开关 Projection units with or without projection tube (articulated plastic or bendable c

41、opper tube)喷嘴有和没带喷管（塑料万向节和可弯喷嘴有和没带喷管（塑料万向节和可弯曲铜管）曲铜管） Nozzles with different jet: circular jet, fine circular jet, wide jet, annular jet and nozzles for special applications喷嘴类型各不相同：圆形，宽幅，环形等用于特殊应用的喷嘴。喷嘴类型各不相同：圆形，宽幅，环形等用于特殊应用的喷嘴。 Coaxial lines, 1 to 5 m, polyamide or reinforced lines 同轴管路，同轴管路，15米塑料

42、管和增强管。米塑料管和增强管。7/4/2022 SKFSlide 46Willy Vogel AGDocumentation资料资料A complete documentation available in different languages*完整的各种语言资料完整的各种语言资料 Vectolub, VTEC unit No. 1-4401 Accessories Vectolub - No. 1-4402 Vectolub, VE1B unit No. 1-4403VTEC operating instructions No. 951-130-440VE1B operating inst

43、ructions No. 951-130-441 CD-rom VTEC No. T09-05/01*) Documentation available in French, English and German资料有法语、英语、德语三种。资料有法语、英语、德语三种。7/4/2022 SKFSlide 47Willy Vogel AGVTEC demonstration KitVTEC演示套件演示套件With the demonstration kit VTEC, which is very easy to carry, you can present the Vectolub technology directly at the clients place.VTEC演示套装，非常容易携带，在客户工厂可以直接展示演示套装，非常容易携带，在客户工厂可以直接展示Vectolub技术。技术。The kit consists in:套装包括：套装包括：A VTEC unit, two outlets with pne