文本课件奔驰w204培训

1、Cars Overall Vehicle C-Class (W204)Initial TrainingInformation ModulerAs at 02/07This document is intended solely for use in training and is not subject to regular updating.Printed in GermanyÓ 2007 Copyright DaimlerChrysler AG Publisher: Global TrainingThis document with all its sections is pro

2、tected under the laws of copyright. Its use for any purpose whatsoever requires the prior written consent of DaimlerChrysler AG. This applies in particular to its reproduction, distribution, modification, translation, recording on microfilm or storage and/or processing in electronic systems, includi

3、ng databases and on-line services.Note:The term »employees« does not imply any preference of gender and incorporated male and refers to maler and female employees alike.1511 1902 02-1. edition02/0780TitlePageEngine. 1FG00.10 Engine <> Model Series Overview2FG07.00 Engine <> M27

4、1 Features3FG07.00 Engine <> M272 Features4FG07.00 Engine <> OM646 EVO Features5FG07.00 Engine <> OM642 Features6FG47.00 Engine <> General Information on the Fuel System7FG47.00 Engine <> Fuel Pump Actuation8FG47.20 Engine <> Fuel Feed Module9FG00.20 Engine <&g

5、t; General Information on the Maintenance System10Body and Safety12FG60.00 Body and Safety <> Bodyshell Structure13FG98.00 Body and Safety <> Corrosion Prevention Concept15FG72.00 Body and Safety <> Door Concept17FG91.00 Body and Safety <> ARAMIS Restraint Systems18FG91.00 Bo

6、dy and Safety <> Front Emergency Tensioning Retractors21FG91.00 Body and Safety <> PRE-SAFE/Reversible Emergency Tensioning Retractors22FG91.00 Body and Safety <> Restraint Systems / Crash-Active Emergency Lighting2302/07Cars Overall Vehicle C-Class (W204) Initial Training Informat

7、ion ModuleContentI1Content21.02.2007FG77.00 Body and Safety <> Roof Systems24Body and Safety <> Emergency Operations29Body and Safety <> Accessories: Duo Plus Child Seat33Electrical System36FG00.19 Electrical System <> Networking37FG54.21 Electrical System <> Signal Acq

8、uisition and Actuation Module (SAM)39FG54.15 Electrical System <> Fuses42FG54.10 Electrical System <> On-Board Electrical System Management44FG82.10 Electrical System <> Illumination46FG82.35 Electrical System <> Windshield Wiper System48FG83.00 Electrical System <> Cli

9、mate Control49Chassis52FG31.00 Chassis <> Trailer Hitch (SA Code 550)53FG32.00 Chassis <> Chassis Versions55FG33.00 Chassis <> Front Axle56FG35.00 Chassis <> Rear Axle57FG42.00 Chassis <> Brake System58FG46.00 Chassis <> Steering60Telematics62FG82.55 Telematics &l

10、t;> Audio/Navigation Systems63FG82.85 Telematics <> Overview of the New COMAND Functions66FG82.70 Telematics <> Telephone6702/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleContentI2FG82.70 Telematics <> Function Overview of Basic/Comfort Telephony69FG8

11、2.70 Telematics <> Voice Control System (VCS)70FG82.62 Telematics <> Antennas7102/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleContentI302/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleContentI4Learning objectivesOverall vehicle comp

12、arison of technical data·You can name the engine versions at the market launch.You can name the subsequent engine versions after the market launch.·General information on the maintenance system··You can explain and demonstrate how to read out the workshop code.You can state the m

13、eaning of the workshop code that is read out.Design and task of the fuel system··You are familiar with the design and function of the fuel system.You can understand the functioning of the fuel pressure control.You will know how to use the special tool when removing/installing the fuel feed

14、 module.You know the option of replacing the fuel level sensors individually.··P47.00-2147-5002/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleEngine00_In_1511_1901_V01_PCEA_01.02.071Engine21.02.2007At market launch of the new C-Class in March 2007 the following m

15、odel variants will be available:In the course of 2007, the model range will be expanded by the following variants:GT00_00_0529_C8102/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleFG00.10 Engine <> Model Series Overview00_In_LT09_1511_1901_V01_PCEA_31.01.072C 320 CDIO

16、M642(D30LA)C 180M271(KE18ML)C 200 CDIOM646(DE22LA EVO)C 200M271(KE18ML)C 230M272(KE25)C 280M272(KE30)C 350M272(KE35)C 220 CDIOM646(DE22LA EVO)FG00.10 Engine <> Model Series Overview21.02.2007Technical features:··············

17、····4-cylinder in-line engineAluminum crankcase with cast iron cylinder barrels 4-valve technology with 2 camshaftsLanchester balancer (to compensate for free inertial forces) Continuously variable camshaft adjustment of the intake/exhaust camshaftsInternal exhaust gas recirculat

18、ion (via the camshaft adjustment) 2 crankcase ventilation systems (partial & full load)Engine control unit mounted on the engine Engine control unit with CAN gateway functionSIM 4 LKE gasoline injection and ignition system (Siemens) Fuel system with fuel pump control unit (N118) Compressor charg

19、ing via an EATON chargerCharge air cooling Dedicated ignition coilsCatalytic converters mounted close to the engine Linear lambda control (wide-band sensor) Exhaust certification in accordance with EURO 4 Vacuum pumpP01-00-2294-0102/07Cars Overall Vehicle C-Class (W204) Initial Training Information

20、ModuleFG07.00 Engine <> M271 Features00_In_LT09_1511_1901_V01_PCEA_31.01.073Sales designationDisplacement in cm³Rated output kW (HP)Rated torque Nm (Ib-ft)C180 (204.040)1796115kW (156 HP)230 Nm(169 Ib-ft)C200 (204.041)1796135kW (183 HP)250 Nm(184 Ib-ft)FG07.00 Engine <> M271 Feature

21、s21.02.2007Technical features:···················V6 engines with 60° cylinder angleAluminum crankcase with silicon-coated barrels (SILITEC) 4-valve technology with two camshafts per cylinder bank Bala

22、nce shaft (to compensate for free inertial forces) Weight-reduced pistons and rodsInfinite camshaft adjustment of the intake/exhaust camshafts of up to 40° CAInternal exhaust gas recirculation (via the camshaft adjustment) 2 crankcase ventilation systems (partial & full load)Engine control

23、unit mounted on the engine Engine control unit with CAN gateway functionME9.7 gasoline injection and ignition system (Bosch) Fuel system with fuel pump control unit (N118)Variable intake manifold with variable length intake manifold switchover flaps and swirl flapsHFM 6 hot film mass air flow sensor

24、 (frequency output) Dedicated ignition coilsCatalytic converters mounted close to the engine Linear lambda control (wide-band sensor)Engine thermal management with electrical three-disk thermostat Exhaust certification in accordance with EURO 4P01-00-2479-5002/07Cars Overall Vehicle C-Class (W204) I

25、nitial Training Information ModuleFG07.00 Engine <> M272 Features00_In_LT09_1511_1901_V01_PCEA_31.01.074Sales designationDisplacement in cm³Rated output kW (HP)Rated torque Nm (Ib-ft)C230 (204.052)2496150kW (203 HP)245 Nm(180 Ib-ft)C280/C300 USA (204.054)2996170kW (231 HP)300 Nm(221 Ib-ft

26、)C350 (204.056)3488200kW (271 HP)350 Nm(258 Ib-ft)FG07.00 Engine <> M272 Features21.02.2007Technical features:·····················4-cylinder in-line engine Cast iron crankcase4-valve techn

27、ology with two camshaftsLanchester balancer (to compensate for free inertial forces) Crankcase ventilation system with electrical heating element Engine control unit with CAN gateway functionCDI-D common rail diesel injection (Delphi) Max. injection pressure 1600 barMagnet fuel injectorsMaximum peak

28、 pressure in the combustion chamber up to 165 bar VTG turbocharger with electrical actuator motor (variable turbine geometry) stage 3Charge air coolingIntake air throttling via the throttle valve actuator (only diesel particulate filter)Intake port shutoff (EKAS) with electrical actuator motor Exhau

29、st gas recirculation with electrical actuator motor Diesel particulate filterInstant Start SystemGlow plugs with ceramic glow pins Knock sensorOil level switch and oil temperature sensor Certification in accordance with EURO 4P01-10-2775-5002/07Cars Overall Vehicle C-Class (W204) Initial Training In

30、formation ModuleFG07.00 Engine <> OM646 EVO Features00_In_LT09_1511_1901_V01_PCEA_31.01.075Sales designationDisplacement in cm³Rated output kW (HP)Rated torque Nm (Ib-ft)C200 CDI (204.007)2148100kW (135 HP)300 Nm(221 Ib-ft)C220 CDI (204.008)2148125kW (169 HP)400 Nm(295 Ib-ft)FG07.00 Engin

31、e <> OM646 EVO Features21.02.2007Technical features:···················V6 engine with 72° cylinder angleAluminum crankcase with cast iron cylinder barrels4-valve technology with two camshafts pe

32、r cylinder bank Balance shaft (to compensate for free inertial forces) Crankcase ventilation with centrifugal oil separator Engine control unit with CAN gateway functionCDI 6 common rail direct injection (Bosch) Max. injection pressure 1600 barPiezo fuel injectorsMaximum peak pressure in the combust

33、ion chamber up to 175 bar VTG turbocharger with electrical actuator motor (variable turbine geometry) stage 2Charge air coolingIntake air throttling via the throttle valve actuator (exhaust gas recirculation & diesel particulate filter regeneration)Intake port shutoff (EKAS) with electrical actu

34、ator motor Exhaust gas recirculation with electrical actuator motor Diesel particulate filterInstant Start SystemOil level switch and oil temperature sensor Certification in accordance with EURO 4P01-10-2564-5002/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleFG07.00 Engine

35、 <> OM642 Features00_In_LT09_1511_1901_V01_PCEA_31.01.076Sales designationDisplacement in cm³Rated output kW (HP)Rated torque Nm (Ib-ft)C320 CDI (204.022)2987165kW (224 HP)510 Nm(376 Ib-ft)FG07.00 Engine <> OM642 Features21.02.2007Every engine variant in BR204 (ECE) has a plastic ta

36、nk with a coupled design.The filling volume for all variants is 65 l including an 8 l reserve.The fuel feed module is located on the right side with an installed MAPPS fuel level sensor.The left side holds the fuel filter. A fuel level sensor is also installed on the filter.A suction jet pump is ins

37、talled in each of the tank halves to equalize their fill levels.Both of the components in the tank (fuel filter, fuel feed module) are accessed for servicing via openings in the vehicle floor below the rear bench seat.In BR204, a differentiation is made between two kinds of electrical fuel pump actu

38、ation:Diesel engines:uncontrolled fuel supplyGasoline engines:electronically controlled fuel supplyP47.00-2147-5002/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleFG47.00 Engine <> General Information on the Fuel System00_In_LT18_1511_1901_V01_PCEA_31.01.077FG47.00 En

39、gine <> General Information on the Fuel System21.02.2007The vehicles with gasoline engines M271 and M272 will be equipped with a newly developed, electronically controlled fuel supply. The main difference is that the fuel quantity is controlled according to the actual fuel requirements of the

40、engine and, as a result, the idle power of the electric fuel pump has been significantly reduced.This control unit consists of a control and power electronics unit.The fuel pump control unit is connected to the fuel pump, fuel pressure sensor, and the ME engine control unit via the two connectors.Ad

41、vantages of this system include:GT07_61_0083_C75·Significantly less power consumption by the electric fuel pump and, as a result, less load on the on-board electrical systemLower rotational speed of the electric fuel pump, which means that the noise emissions are significantly reduced.·The

42、 fuel pump control unit has diagnostic capability and can be read out using STAR DIAGNOSIS.Information for ServiceFSCU Fuel System Control Unit02/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleFG47.00 Engine <> Fuel Pump Actuation00_In_LT18_1511_1901_V01_PCEA_31.01.07

43、8FG47.00 Engine <> Fuel Pump Actuation21.02.2007New lock rings have been introduced to attach the fuel feed modules in the fuel tank in model series 204.After a fuel feed module has been detached, the gasket between the fuel feed module and the fuel tank must always be replaced for safety reas

44、ons.When attaching the lock rings, they must be turned clockwise with force using the special tool (claw wrench).LegendThe lock ring is locked when the catch tabs latch between the recesses on the locking claws.1Fuel feed moduleGT47_20-0029-C11A lock ring that is not latched in correctly may become

45、loose, which may result in leaks in the fuel tank!Information for ServiceThe fuel feed modules can only be detached and attached using a special tool (W 001 589 00 07 00).For additional information see AR 47.10-P-4100-02 CWAW001-589-00-07-0002/07Cars Overall Vehicle C-Class (W204) Initial Training I

46、nformation ModuleFG47.20 Engine <> Fuel Feed Module00_In_LT18_1511_1901_V01_PCEA_31.01.079FG47.20 Engine <> Fuel Feed Module21.02.2007The well-known "ASSYST plus" maintenance system is used in BR204.This maintenance system includes fixed service intervals.··Gasoline e

47、ngines: 25000 km or 1 year (if using 229.5 oil)Diesel engines:25000 km or 1 year (if using 229.31 oil)An additional highlight is integration in:·Service Packet Pricing System (SPPS)This provides the customer with a high level of transparency as regards:···Maintenance costs ScopeW

48、orkshop appointmentswith maximum flexibility.GT00_20_0023_C71Go to the following Internet address to find out more on the Service Packet Pricing System (SPPS):https/aftersales-02/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleFG00.20 Engine <> General Information on t

49、he Maintenance System00_In_LT19_1511_1901_V01_PCEA_31.01.0710FG00.20 Engine <> General Informan on the Maintenance System21.02.2007···The fixed service interval is coded within the CGW.Code K12 indicates a programmed, fixed service interval.Additional K coding enables programmin

50、g of further service intervals.Note: This screen appears in DAS:1. In ASSYST PLUS2. In the CGW in the Control unit adaptation menu itemAlso note: Service Information: SI00.20-P-0027AIllustrated on BR219 (code K12 does not exist for BR204)Possible service intervals and associated codes in BR204.These

51、 are programmed via SCN coding when the vehicles leave the factory, taking specific national versions into account.GT47_20_0030_C1102/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleFG00.20 Engine <> General Information on the Maintenance System00_In_LT19_1511_1901_V01

52、_PCEA_31.01.0711Code for service intervalsService intervalsK1325,000 kmK1420,000 kmK1515,000 kmK1612,000 kmK1710,000 kmK188,000 kmLearning objectives·····You will know the vehicle shell structure and the materials used for it.You can list differences with respect to the W203

53、 vehicle shell and will know the special features. You can identify the corrosion prevention system and deduce advantages.You can describe the detailed structure of the door concept.You will know the structure, the function and the special features of ARAMIS/NECK-PRO and PRE- SAFE.You can perform al

54、l emergency operations for doors, sliding roof, tank cap and park pawl.You can find and use Isofix mountings.You can define different roof systems and name new features.···P91.00-2200-5002/07Cars Overall Vehicle C-Class (W204) Initial Training Information ModuleBody and Safety00_In_LT

55、18_1511_1901_V01_PCEA_02.02.0712Body and Safety21.02.2007Low carbon steels High-strength steelsModern high-strength steels Super high strength steelHot-formed super high-strength steels (e.g. USIBOR)Aluminum PlasticP60.00-2770-0002/07Cars Overall Vehicle C-Class (W204) Initial Training Information M

56、oduleFG60.00 Body and Safety <> Bodyshell Structure00_In_LT18_1511_1901_V01_PCEA_02.02.0713FG60.00 Body and Safety <> Bodyshell Structure21.02.2007Passenger cellThe highly stable passenger cell, designed as a safety cage, forms the core of the body safety concept. Contributing, above all

57、, to its high stability under accidental stresses (head-on, side and rear collisions, as well as rollovers) are:·Increased use of high-strength, modern high-strength, super high- strength, and hot-formed super high-strength sheet steel and sheet metal with stepped wall thicknesses.Materials and sheet thicknesses appropriate for the stresses to the components or structure zones that are severely strained during accidents.An optimized forming and cross-section design.·GT63_10_0016_C74·Legend1 Y markings (separation points) for the body2 Bonding of rear fend