三维打印技术在汽车产业的创新应用

1、上海光韵达三维科技有限公司Shanghai Sunshine 3D Printing Co., Ltd.2013年12月05日December 5th, 2013Innovative Applications of 3D Printing in Automotive IndustryIn recent years, 3D Printing technology, known as the representative technology of third industrial revolution, is walking into our industry, business and ind

2、ividual application areas. 近年来，被誉为“第三次工业革命代表性技术”的三维打印技术，正慢慢走入我们的工业、商业以及个人应用等诸多领域。At the same time China is becoming the worlds largest production and consumption market . This is both opportunities and challenges for the development of Chinese automotive industry. 与此同时，中国正逐渐成为全球最大的汽车生产与消费市场。对于中国汽车产业

3、的发展来说，这既是机遇，也充满挑战。What a revolutionary innovation it will bring to us when the automotive industry combines with the 3D Printing technology ! 当三维打印技术与汽车产业结合在一起，又将会给我们带来怎样革命性的创新?About 3D Printing Technology三维打印技术的基本概念Definition of 3D Printing technology3D Printing technology, which was born in 1980s

4、and traditionally called rapid prototyping technology, is an adding production method named additive manufacturing technology compared to the cutting production method. 三维打印技术，最早诞生于20世纪80年代，传统称之为快速成型技术，区别于做减法的去除式制造技术，它是一种做加法的增材制造技术。3D data as input以三维数据三维数据为输入Plastic, metal, ceramics and others as r

5、aw materials以塑料、金属、陶瓷等塑料、金属、陶瓷等为原材料Professional manufacturing equipment as a tool以专业制造设备专业制造设备为工具layer-by-layer manufacturing and stacking as a process以逐层制造并层层堆积逐层制造并层层堆积为过程3D object as output以三维实物三维实物为输出SLSLOMSLAFDM3DP分层实体LOM三维印刷3DP熔融沉积FDM光敏固化SLA激光烧结SLS原理Principle材料Material优点Advantage缺点Shortcoming激

6、光切割Laser cutting热熔胶粘结Adhesive with glue箔材Foil大尺寸Large size性能差Poor performance喷头Spray head粘结剂Binder粉末Powder彩色打印Color printing强度差Poor strength高温喷头Hot spray head熔融挤出Fused extrusion塑料丝Plastic wire操作简便Easy to operate精度差Poor accuracy紫外激光UV laser固化Solidify光敏树脂Photosensitive resin表面光滑Smooth surface易碎Frangib

7、le激光Laser熔融烧结Melt sintering粉末Powder性能优异Excellent performance表面粗糙Surface roughness类型Types三维打印技术的主要类型Main types of 3D Printing technology复杂设计复杂设计Complex design小批量定制小批量定制Small batch customization设计设计创新创新Design innovation时间缩短40%以上40% shorter in time自由化参数设计Liberalization parameter design复杂的内部结构 Complex i

8、nternal structure三维打印3D Printing1234成本降低20%以上20% lower in cost不同设计一次制造Different designs in one production几件至几百件Few to hundreds of pieces时间时间与成本与成本Time and cost设计驱动制造Design driving manufacturing独特的外部造型 Special external shape三维打印技术的核心优势Core strengths of 3D Printing technology粉末 . 激光烧结 . 部件Powder . Las

9、er-sintering . Part SLS-3D Printing technology, a 3D Printing solution based on selective laser sintering technology, means to melt and solidify the powder material by using high temperature laser, then stack layers together, finally finish the process of manufacturing and get the physical products.

10、激光烧结三维打印技术，一种基于激光烧结技术的三维打印解决方案，是指利用激光对粉末材料进行高温熔融，并层层堆积在一起，最终制造出实体产品的过程。关于激光烧结三维打印技术About the SLS-3D Printing technology德国EOS公司成立于1989年，专业从事激光烧结技术、设备及材料的开发与应用，第一家客户为德国BMW。2002年起，德国EOS公司成为世界上最大的激光烧结技术、设备及材料制造商，在全球范围占有60%以上的市场份额。Electro Optical Systems GmbH was founded in 1989, which focused on the R&D

11、 and applications of SLS technology, equipment and materials, and the pilot customer was BMW.From 2002, EOS became the worlds largest SLS technology, equipment and materials manufacturer, which occupied more than 60% of the market share in the worldwide. 1100+ systems all over the world全球累计销售1100110

12、0多套设备sales/application/service offices in 11 countries 在1111个国家设有分支机构Worldwide staff of 400+ 全球400400多名员工More than 700 active patents拥有700700多项技术专利关于激光烧结三维打印技术About the SLS-3D Printing technologyManufacturing systems of SLS-3D Printing technology激光烧结三维打印技术所使用的制造设备关于激光烧结三维打印技术About the SLS-3D Printin

13、g technology设备型号Model成型尺寸Build size粉末层厚Layer thickness制造速度Build speedFORMIGA P 110200 * 250 * 330 mm0.06 0.12 mm 24 mm / hourEOSINT P 395340 * 340 * 620 mm0.06 0.18 mm 31 mm / hourEOSINT P 760700 * 380 * 580 mm0.06 0.18 mm 32 mm / hourEOSINT M 280250 * 250 * 325 mm20 80 m2 30 mm3 / s尼龙12PA 12尼龙+玻纤Gl

14、ass-filled PA 12尼龙+碳纤维Carbon fibre-filled PA 12尼龙+铝粉Aluminum-filledPA 12黑色尼龙Pigment-filled PA 12防火尼龙Flame-retardant PA 12尼龙11PA 11Plastic materials used in SLS-3D Printing technology激光烧结三维打印技术所使用的塑料材料材料来源：德国EOS公司Material source: EOS GmbH关于激光烧结三维打印技术About the SLS-3D Printing technologyPlastic product

15、s made by SLS-3D Printing technology激光烧结三维打印技术所制造的塑料产品案例来源：德国EOS公司Case source: EOS GmbH关于激光烧结三维打印技术About the SLS-3D Printing technologyMetal materials used in SLS-3D Printing technology激光烧结三维打印技术所使用的金属材料材料来源：德国EOS公司Material source: EOS GmbH模具钢Maraging Steel铝合金AlSi10Mg alloy不锈钢Stainless steel 17-4/15

16、-5钛合金Ti6Al4V alloy钴铬钼合金CoCrMo super-alloy镍合金Nickel alloyInconel 718/625关于激光烧结三维打印技术About the SLS-3D Printing technologyMetal products made by SLS-3D Printing technology激光烧结三维打印技术所制造的金属产品案例来源：德国EOS公司Case source: EOS GmbH关于激光烧结三维打印技术About the SLS-3D Printing technology其它三维打印技术Other 3D Printing technol

17、ogy激光烧结三维打印技术SLS-3D Printing Technology唯一能打印金属产品的技术Unique technology to print metal products制造产品而非模型Make products rather than models成本低，速度快Lower cost & faster speedLOMSLAFDM3DP激光烧结三维打印技术的核心优势Core strengths of SLS-3D Printing technology目前已将激光烧结三维打印技术应用于研发及制造的部分知名企业Some well-known enterprises which ha

18、ve used SLS-3D Printing technology in R&D and manufacturing客户来源：德国EOS公司Customer source: EOS GmbH激光烧结三维打印技术的应用实践Application customers of SLS-3D Printing technologyInnovative Application Solutions and Cases Study5大创新应用解决方案 5 Innovative Application Solutions Rapid prototypingComplex mold LightweightSma

19、ll-batch customizationInnovative design 快速样快速样件件：通过快速的设计验证与装配测试，缩短产品研发周期。Rapid prototyping: To shorten product development cycle by rapid design verification and assembly testing.5大创新应用解决方案 5 Innovative Application Solutions 复杂模具复杂模具：通过复杂冷却流道的设计，缩短冷却时间，提高生产效率。Complex mold: To shorten cooling cycle a

20、nd increase productivity by complex cooling channel design.5大创新应用解决方案 5 Innovative Application Solutions 轻轻量化量化：通过材料应用与结构设计，有效减轻重量。Lightweight: To effectively reduce weight by material application and structural design.5大创新应用解决方案 5 Innovative Application Solutions 小批量定制小批量定制：通过不同设计的有效组合，降低小批量定制成本。Sm

21、all batch customization: To reduce the cost of small batch customization by effective combination of different designs5大创新应用解决方案 5 Innovative Application Solutions 创新设计创新设计：通过打破传统思维局限，推动设计的革命性创新。Innovative design: To promote a revolutionary innovation of design by breaking the traditional way of thi

22、nking.5大创新应用解决方案 5 Innovative Application Solutions 汽车空调系统汽车空调系统Air conditioning system- 制造全功能汽车空调样件，用于装配测试及备件要求要求RequirementFully functional air conditioning system for test runs and spare parts- 使用尼龙12材料，通过EOSINT P系列设备制造方案方案SolutionLaser-sintering on EOSINT P with PA2200- 具备所有机械性能的部件结果结果ResultLase

23、r-sintered unit with all mechanical properties of a series part - 无需时间与成本使用任何工具No cost and time intensive usage of tools应用案例Application cases奥迪奥迪A4A4车轴车轴Audi A4 axle - 制造全功能车轴，用于功能与装配测试要求要求RequirementFully functional axle for functional and assembly tests- 使用聚苯乙烯树脂，通过EOSINT P700设备制造方案方案SolutionLaser

24、-sintering with EOSINT P 700 using polystyrene material as Direct Pattern TM- 缩短制造周期极具代表性的部件结果结果ResultHighly representative parts in record time- 节约70%时间，30%成本70% time savings, 30% cost savings- 用铝进行石膏熔模精密铸造Plaster Investment Casting with Aluminium应用案例Application cases汽车油箱汽车油箱Fuel tank - 制造全功能汽车油箱样件

25、要求要求RequirementFully functional fuel tank- 使用尼龙材料，通过EOSINT P700设备制造方案方案SolutionLaser-sintering with EOSINT P700 using polyamide material- 缩短制造周期极具代表性的部件结果结果ResultHighly representative parts in record time- 节约75%时间，25%成本75 % time savings, 25 % cost savings 应用案例Application cases汽车仪表盘汽车仪表盘Car dashboard

26、 - 设计人员需要样件进行检测要求要求RequirementSample test by designer- 使用尼龙材料，通过EOSINT P390设备制造方案方案SolutionEOSINT P 390 with EOS PA2200 material- 节约开发成本，加快设计进程结果结果ResultSave development costs and speed up the design process- 2天内拿到全部样件To get all parts in two days- 最短时间完成4个部件制作The shortest time to complete the four p

27、arts应用案例Application casesVolvoVolvo汽车方向盘汽车方向盘Volvo steering wheel - 造型与设计原型制作要求要求RequirementStyling and Design Prototypes- 使用尼龙材料，通过EOSINT P设备制造方案方案SolutionDirectPart on EOSINT P Series- 原型接近批量生产质量结果结果ResultPrototypes near to series quality- 优异的表面质量，良好的尺寸精度，优异的机械性能excellent surface quality, good dim

28、ensional accuracy, excellent mechanical properties应用案例Application cases宝马宝马Z3Z3轮毂轮毂BMW Z3 Rim - 尽可能快的制造展示用模型要求要求RequirementPresentation model a.s.a.p.- 使用尼龙树脂，通过EOSINT P设备制造方案方案SolutionPA model built by EOSINT P Material PA 2200- 制作时间6小时；表面处理与涂装时间3小时结果结果ResultBuilding time: 6 hrs；Finish and painting

29、 time: 3 hrs- 得到了宝马造型部门的完全认可Fully accepted by BMW Styling Department- 可进行风洞测试（3000转/分钟）Wind tunnel test (3000 rpm)- 较高的细节表现力，光滑表面High resolution, smooth surface- 高温喷涂High temperature painting应用案例Application cases应用案例Application cases空调空调散热器外壳注塑模具散热器外壳注塑模具Injection mold for air collector - 缩短模具注塑成型时间

30、要求要求RequirementImprove cycle time for inserts used to Manufacture air collector - 随形冷却水路的设计方案方案SolutionChange in design with the integration of Conformal cooling channels- 大大提升了模具嵌件的质量结果结果ResultImprovement of the quality of the inserts- 持续性的降低了模具注塑成型时间Consistent cycle time reduction- 提高模具嵌件的质量Improv

31、e quality of the inserts- 模具嵌件使用EOS设备及模具钢制造，40微米层厚Insert built in EOS MaragingSteel MS1, 40 m layer thickness应用案例Application cases前保险杠注塑模具前保险杠注塑模具Injection mold for front bumper- 缩短模具注塑成型时间要求要求RequirementImprove cycle time for inserts used to Manufacture air collector - 随形冷却水路的设计方案方案SolutionChange i

32、n design with the integration of Conformal cooling channels- 注塑件更少变形，更好机械性能以及表面质量结果结果Resultless warpage and better mechanical properties, Higher surface quality- 注塑冷却时间从56秒缩短为35秒，生产效率提高一倍Cooling time down from 56 to 35 s (37 % faster)- 提高模具嵌件的质量Improve quality of the inserts- 混合结构，下部CNC制造，上部使用EOS设备及

33、模具钢制造Hybrid structure, lower part CNC milled, Upper part built on EOS M 270应用案例Application cases大学生方程式赛车部件大学生方程式赛车部件Racing car parts- 在最短的时间内完成赛车零部件的制造要求要求RequirementTo make racing car parts in very short time- 创新的结构设计以及材料选择方案方案SolutionInnovative structure design and material choice- 2个月内完成零部件制造及整车的

34、组装结果结果ResultFinish parts and assembly in 2 months- 整车重量大大降低Significant lightweight of the whole racing car- 减轻赛车重量以获得最佳性能To reduce weight for best performance- 使用EOS设备,尼龙及金属材料制造Using PA and Metal materials built on EOS systems减重25% Reduce weight by 25%减重40% Reduce weight by 40%减重73% Reduce weight by

35、 73%减重57% Reduce weight by 57%F1F1赛车进气歧管赛车进气歧管Manifold for Formula 1 motor - 制造F1赛车进气歧管要求要求RequirementManifold for Formula 1 motor racing application - 使用镍合金材料，通过EOSINT M270设备制造方案方案SolutionEOSINT M 270 with EOS NickelAlloy IN718 material- 完全自动化一次性生产复杂部件结果结果ResultComplex part produced in one, fully a

36、utomatic process- 包含热处理与精加工，只需一周时间即可完成Available within one week including heat treatment and finishing- 难以制造的（复杂结构，薄壁几何体）Difficult to manufacture (complex, thin-walled geometry)- 功能齐全，适合高温高负荷运转Fully functional, suitable for high loads at high temperature应用案例Application cases赛车摄像装置赛车摄像装置On Board Came

37、ra - 制作用于试运行与排位赛的板载摄像装置要求要求RequirementOn Board Camera for Test-Runs and Qualifying- 尼龙+铝粉材料，通过EOSINT P设备制造方案方案SolutionLaser-sintering on EOSINT P with Alumide- 几小时内生产定制化部件的最经济快速方式结果结果Resultcost and time effective way to produce customized parts in hours- 易于表面处理，优异的尺寸精度easy and great finishing，excell

38、ent dimensional accuracy应用案例Application cases应用案例Application cases捷豹捷豹XK COUPEXK COUPE天窗安装定位夹具天窗安装定位夹具Jigs used for positioning of the window opener mechanism during the assembly process At Jaguar XKCoup and XKConvertible assembly lines- 以最经济的方式制造天窗安装定位夹具要求要求RequirementCost-effective manufacturing o

39、f production aids for the assembly of a window opener mechanism- 尼龙材料，通过EOSINT P设备制造方案方案SolutionLaser-sintering on EOSINT P with PA2200- 一次性生产3000件夹具结果结果Result3.000 production aids are produced via laser-sintering at Jaguar - 无设计的限制，替代了传统模具No limitation in design, Replacement of production of inject

40、ion moulding tools- 在天窗装配过程中节约大量时间与成本Savings of cost and time during the assembly process应用案例Application cases大众大众高尔夫概念车换挡手柄高尔夫概念车换挡手柄A gear shifter knob for a concept car of VW GOLF- 为大众高尔夫GTI概念车设计并制造一个高尔 夫球形状的换挡手柄要求要求Requirementmodern design inspired by VW Golf GTIs golfball-shaped shifter knob- 使

41、用不锈钢材料，通过EOSINT M设备制造方案方案SolutionDirectPart on EOSINT M 270 with EOS StainlessSteel GP1- 2006年洛杉矶车展上获得极大关注结果结果Resultgreat attention at Los Angeles Auto Show 2006- 使得定制化或限量版的生产更加经济possibility of economic production of customized or limited editionAbout Sunshine 3D Printing Co., Ltd.上海光韵达三维科技有限公司上海光韵达

42、三维科技有限公司成立于2013年 Established in 2013由深圳光韵达（创业板上市300227）与上海悦瑞核心团队共同组建而成 Jointed by Shenzhen Sunshine (Stock Code: 300227) and Ureal Company注册资本2000万人民币 Registered capital of RMB 20 million.公司简介Company profileShanghai Sunshine 3D Printing Co., Ltd.1212 个行业应用领域个行业应用领域 2 2 大大综合解决方案综合解决方案 4 4 项项核心核心竞争优势竞

43、争优势Application areasIntegrated solutionsCompetitive advantages01 - 汽车汽车：内饰、外饰、结构件、功能件等。 Automotive: Interior, Exterior, Structural parts, Functional parts, etc.02 - 模具模具：注塑模具、铸造模具等。 Mold: Injection molds, Casting molds, etc. 03 - 航空航空航天航天：发动机零部件、结构件、功能件等。 Aerospace: Engine parts, Structural parts, F

44、unctional parts, etc.04 - 医疗医疗：医疗器械、医疗植入体等。 Medical: Medical devices, Medical implants, etc.05 - 电子电子电器电器：电子产品、家用电器等。 Electronics: Electronic products, Household appliances, etc.06 - 仪器仪器设备设备：仪器仪表、工业设备零部件等。 Equipment: Instrumentation, Industrial equipment components, etc.12 个行业应用领域12 Application are

45、as07 - 五金工具：五金工具：电动工具、工具配件等。 Hardware tools: Power tools, Tool accessories, etc.08 - 家居休闲：家居休闲：家具厨卫、户外产品、运动用品等。 Home & Leisure: Kitchen furniture, Outdoor products, Sporting goods, etc. 09 - 产品包装：产品包装：日用品包装、化妆品包装等。 Packaging: Commodity packing, Cosmetics packaging, etc.10 - 艺术模型：艺术模型：建筑模型、玩具模型等。 Art

46、 model: Architectural models, Toy models, etc.11 - 影视道具：影视道具：服装、配饰、道具等。 Film & TV props: Clothing, Accessories, Props, etc.12 - 创意设计：创意设计：创意产品、个性定制等。 Creative design: Creative products, Personalized customization, etc.12 个行业应用领域12 Application areas2 大综合解决方案2 Integrated solutions 快速制造解决方案三维打印3D Print

47、ingRapid Manufacturing Solution创新应用解决方案Innovative Application Solution快速样件制造Rapid Prototyping Production小批量产品制造Small-batch Production设计开发Design Development工艺、材料与装备开发Process, Material & Equipment Development制造数据后处理快速制造解决方案Rapid Manufacturing SolutionDataManufacturingPost processing数据工程Data engineerin

48、g数据修复Data fix三维扫描与建模3D scanning & modeling数据摆放优化Data placement optimization塑料产品制造Plastic products manufacturing金属产品制造Metal products manufacturing700 380 580 mm250 250 325 mm 20 m0.1 mm接近锻造产品强度达到注塑产品强度Close to the strength of forged productsSame strength as injection plastic products材料Material尺寸Size精

49、度Accuracy强度Intensity制造数据后处理DataManufacturingPost processing铝合金、钛合金、镍合金等尼龙、尼龙混玻纤等Aluminium, Titanium, Nickel Alloy, etc.PA12, PA12+GF, etc.快速制造解决方案Rapid Manufacturing Solution制造数据后处理DataManufacturingPost processing快速制造解决方案Rapid Manufacturing Solution抛光Polishing染色Dyeing喷涂Coating电镀Plating创新应用解决方案Innova

50、tive Application Solution随形水路设计cooling channels design 拼接设计Slitting and bonding design轻量化结构设计Lightweight structure design设计开发Design Development工艺、材料与装备开发Process, Material & Equipment Development设计优化Design optimization设计开发Design Development工艺、材料与装备开发Process, Material & Equipment Development创新应用解决方案In

51、novative Application Solution材料研究与开发Material research and development工艺参数开发Process parameters development 装备合作开发Equipment co-development目前国内规模最大的激光烧结三维打印服务平台The largest laser sintering 3D Printing service platform in China.2000万元初始投资，计划2亿元总投资已购买2台塑料与1台金属设备，未来3-5年计划购置20台专业三维打印设备20 million RMB of init

52、ial investment, 200 million RMB of total investment20 sets of German EOS professional manufacturing equipment.在全国建立3大服务中心（北京、上海、深圳）3 large service centers allover China (Beijing, Shanghai, Shenzhen)平台优势Platform advantages技术优势Technical advantages资源优势Resource advantages成本优势Cost advantages4项核心竞争优势4 Competitive advantages深圳光韵达强大的资源支持Big support from Shenzhen Sunshine丰富的行业经验强大的技术团队Extensive industry experienceStrong te