BF环式拌胶机说明书中英文版

1、BS系列环式拌胶机BSseriesringtypeMixingGlueBlender使用说明书Instructionmanual目录一、概述和用途二、产品规格及主要技术参数三、结构及工作原理四、性能特点五、水冷却循环系统及施（喷）胶六、安装和调试七、维修保养与故障排除八、工艺图附件1:设备安装图附件2:设备基础图附图3:拌胶爪安装方位图ContentsOneSummaryandUsesTwoProductspecificationandmaintechnicalparametersThreeStructureandworkingprincipleFourPerformancecharacter

2、isticsFiveWatercoolingcyclesystemandfeeding(spray)glueSixInstallationandDebuggingSevenMaintenanceandtroubleshootingEightProcessflowdiagramOne:EquipmentinstallationfigureTwo:Equipmentfoundationfigure*为确保本产品的正常运转，请在使用前仔细阅读本说明书。Toensurethattheproductof*innormaloperation,*Readtheinstructionmanualbeforeu

3、sage.一、概述BS系列新型环式拌胶机是我公司科研人员以离心式拌胶机为基础，经过多年的实践，而研制成功的最新一代拌（施）胶设备，该设备适合于配套年产0.5万m3到45万m3的人造板生产线。原有拌胶机普遍存在进料不畅、 有扬尘、 进胶口易堵塞以及冷却系统密封不可靠等问题。新型环式拌胶机对进料方式进行了改进，在由径向进料改为切向进料的同时还在进料口处设计了隐性螺旋导向片，彻底地解决了进料不畅、进料口有扬尘的现象；进胶口采用压缩空气和输胶泵相结合的喷施胶方式，不仅从根本上解决了进胶口易堵塞、施胶不均、粘胶、烧胶现象，在施胶长度上比老式拌胶机进行了合理的加长，这样就大大地提高了施胶质量和生产率，节约

4、了用胶，降低了产品成本；冷却系统采用夹层筒体、双套管搅拌轴和空心搅拌爪等结构，并采用先进的机械密封型式既解决了粘胶、烧胶现象又克服了老式拌胶机普遍存在的漏水问题。在装配上，采用锁紧式轴承安装，维修也非常方便简单。该新型环式拌胶机， 投产以来， 经多家生产单位使用表明， 原有问题均得到有效解决，效果非常良好。该新型环式拌胶机与以往老式拌胶机相比，确有其无比的优越性。所以，该设备一投放市场，就得到了广大用户的好评和广泛的推广。本产品用于木质刨花板、 蔗渣板、 水泥刨花板和钎维板等碎料板生产线中对物料进行连续施胶，可分别用于芯层物料和表层物料的施胶、也可用于芯表层物料的混合施胶。OneSummary

5、andUsesBSseriesnewringtypeMixingGlueBlender.IsourcompanyscientificresearchpersonnelwithcentrifugalMixingGlueBlenderasthefoundation,afteryearsofpractice,andsuccessfullydevelopedthenewestgenerationmixwasequipment,theequipmentissuitableforsupportingannual5000m3to450000m3man-madeboardproductionline.Theo

6、riginalmixgluefeedingimpeded,intothegluingeasilyblockedandcoolingsystemsealunstable,etcdefects.NewringtypeMixingGlueBlender,feedingwaywereimproved,andtheradialfeedinginsteadtangentialfeedingofinthemeantimealsoinfeedingportplacedesigntherecessivespiralguideplate,thoroughlysolvedthefeeding,feedingport

7、havedustphenomenon.Intothegluingadoptscompressedairandpumpcombinationofsprayingglueway,notonlyfundamentallysolvetheintogluingeasilyblocked,uneven,viscose,burngluephenomenon。Theeffectivelengthofmixedgluethanold-fashionedMixingGlueBlenderthereasonablelengthen,thusgreatlyraisedfeedinggluequalityandprod

8、uctivity,Savetheglue,productcostreduced.Coolingsystemadoptsinterliningbarrel,doublecasingofstirringshaftandhollowmixingclawstructures,etc.andadoptingadvancedmechanicalsealtype,Solvedalreadyviscose,burngluephenomenonandovercometheoldMixingGlueBlenderwidespreadleakingwaterproblem.Atassembly,withthetig

9、httypebearinginstallation,maintenanceisveryconvenientandsimple.ThenewringtypeMixingGlueBlender,Sinceitsputonthemarket,byseveralproductionunitsusingshowsthatboththeoriginalproblemeffectivelysolve,theeffectisverygood.thenewringtypeMixingGlueBlender。Sinceitsputonthemarket,byseveralproductionunitsusings

10、howsthatboththeoriginalproblemeffectivelysolve,theeffectisverygood.NewringtypeMixingGlueBlenderwithbeforeold-fashionedMixingGlueBlendercompared,Itisincomparableadvantages.So,thisequipmentisputonthemarket,ithasreceivedpraisefromthebroadmassesofusersandwidelyapplied.Thisproductisusedtocontinuouslyspra

11、yglueoncorematerial,surfacematerialandmixmaterialofchipmaterialinparticleboardproductionline.Theparticleboardincludeswoodinessparticleboard,bagasseboard,cementparticleboard,fibreboardandsoon.、产品规格及主要技术参数序型号内胆直径生产能力(kg/h)配套规模(m3/a)电机功率1BS1404)280250100cH20007.52BS1604)320800200cH800011/153BS1804)3601

12、200800A1500015/18.54BS2004)40016001500A20000225BS2404)48032002000A40000306BS2504)50032002000A40000307BS3004)60060004000A60000458BS3504)7001000080000-120000559BS4004)800200001200002000007510BS4504)90040000200000-45000090TwoTheproductspecificationandmaintechnicalparametersNumberModelTankdiameterProduc

13、tioncapacity(kg/h)Matchingscale(m3/a)Motorpower1BS140巾280250100cH20007.52BS160巾320800200cH800011/153BS180巾3601200800cH1500015/18.54BS2004)40016001500A20000225BS2404)48032002000A40000306BS2504)50032002000A40000307BS3004)60060004000A60000458BS3504)7001000080000-120000559BS4004)800200001200002000007510

14、BS4504)9004000020000045000090Productioncapacityforreferenceonly,practicalproductioncapacitywithfiberorwood-baseddifferentanddifferent三、结构及工作原理主要结构及其作用如下：1、机体由上壳体、下壳体和设备底架组成，上壳体和下壳体用钱链连接，配有电动开合机构，并有锁扣装置。增加设备底架，减少了纵梁在与上、下内外壳体焊接过程中变形。上壳体和下壳体分别由内、外层组成，中间有冷却水道，以通冷却水降低机体温度。如果是手动开合机构，则上体后侧有一平衡配重铁，以达到开启上壳体省

15、力之目的。2、搅拌轴轴体及搅拌爪均采用双通道结构，其一端与旋转密封装置即水封装置联结，以便冷却轴体及拌胶爪。另一端通过胀紧连接套与皮带轮装配。轴体上装有三种拌胶爪，根据拌胶爪的形状及安装角度的不同，其轴向分区为A、BC、D四组。A组由进料爪组成，C组由出料爪组成其余均由搅拌爪组成，各组搅拌爪的作用及安装角度如下：A组为进料段，由导向片组成，其作用是使物料形成环状并向前推进，搅拌爪安装角度a=25（第1对、第2对），与上下体内壁的间隙B=3040mm（注：a为爪与轴的夹角）B组为施胶段，主要使胶与原料初步混合，安装角度8=10,与上下体内筒间隙B=1025mmC组为混合段，主要使胶液进一步均匀分

16、布于物料表面，从而达到施胶的目的，安装角度a=10,与上下体内壁间隙b=1025mmD组位于出料区，由导向片组成，其作用是物料向外出料。安装角度a视出料情况适当调整，一般为a=25度（倒数第2对）、a=0度（倒数第1对），与上下体内壁间隙B=1025mm用户在有技术人员在场的情况下，对上述参数可作进一步的调整，以取得最佳参数。应当指出的是，减少搅拌爪的角度会相应增加电机负荷。搅拌爪与内壁的间隙太小，容易造成内壁划伤与搅拌爪的磨损，在调整搅拌爪时，对这些要十分注意。搅拌爪调整后，需把螺母拧紧，以防松动而造成事故。止匕外，调整后，通过冷却水进行水压试验，检查螺母处是否漏水，若漏水须重新拧紧螺母，必

17、要时更换O形圈，完成上述调整后，用户切记要做静平衡，其方法是调整两端平衡盘上平衡块位置，达到随遇平衡。调好后，拧紧滑块上的紧定螺钉。3、水封装置搅拌轴的一端装有机械密封装置，其作用是向高速旋转的搅拌轴提供冷却水。长时间使用后，如有漏水现象，则须更换密封件。4、进胶装置该拌胶机设有多套喷胶嘴，每套由进胶管与喷胶嘴组成，停机时要把管路清洗干净。5、出料口：拌胶机一端底部有一长方形孔，为出料口。ThreeStructureandworkingprincipleThemainstructureanditsroleasfollows:1, ThefuselageByupertheshellandunde

18、rshellcomposition,upertheshellandundershellwithhingeconnectionandhavelockdevice,EquippedwithelectricswitchingmechanismShellrespectivelybyinsideshellandoutershelliscomposed,insidehavethecoolingchannels,Withcoolingwaterreducingbodytemperature,Itsbehindhaveabalanceiron,inordertoachievethepurposeofopeno

19、nshelleffortless.2, StirringshaftAxisbodyandmixingclawalladoptdualchannelstructure,Itsendhaverotatingsealdeviceknownaswatersealdeviceconnected,Sothatthecoolingshaftbodyandmixglueclaw.StirshaftandTheotherendandThetriangleleatherbeltassembly.Axisbodywiththreekindsofmutualinto90degreesofmixglueclaws,ac

20、cordingtomixglueclawshapesandinstallationAngledifferent,itsaxialpartitionforA,B,C,Dfourarea.Aareaofincomingclawcomposition,areaCbydischargingclawcompositionbymixingtheothersallclawcomposition,eachmixingclawroleandinstallationAngleisasfollows:Aareaoffeedingsection,composedbyguideplate,whoseroleistoma

21、kethematerialAcircularandforward,stirringclawinstallationAngleofA=70degrees(1),A=45degrees(2),andontheinnersurfaceofclearanceBnakedness=10mm.(note:apawandaxisAngle)AreaBforsizingsection,basicallymakegluewithrawmaterials,preliminarymixedinstallationAngleof45degrees,andfluctuation=coneclearanceB=body1

22、015mm.AreaCformixedsection,basicallymakegluefurtherevenlyamongmaterialsurface,soastoachievethepurposeofglue,installationAngleofa=45degrees,andthenakednessinwallclearanceb=1015mm.Darealocatedindischargingarea,theguideplatecomposition,anditsfunctionisthematerialtogooutmaterial.InstallationAngleofadepe

23、ndingonthematerialconditionsappropriateadjustments,generallyfora=25degrees(countdownto2),a=0degrees(bottom),and1forthenakednessinwallclearanceB=20mm.Usersaretechnicalpersonnelinthepresenceoftheaboveparameterscanbefurtheradjustmentstoachieveoptimalparameters.ShouldbenotedthatreducemixingclawAnglecani

24、ncreaseaccordinglymotorload.Stirmixwiththeinnersurfaceofgapistoosmallclaws,itisapttocausetheinwallscratchesandmixingclawwear,afteradjustingfortheseclaws,stirtomuchattention.Mixingclawafteradjustingthenut,needtotighten,topreventlooseningandcauseaccidents.Inaddition,afteradjustinghydrostatictestbycool

25、ingwater,checknuttoinquirewhetherleaking,ifleakageshall,whennecessary,totightenthenutreplacemento-rings,accomplishtheseadjustments,userremembertodostaticbalance,itsmethodistoadjusttheendsbalanceddiskcounterweightpositions,toletifbalance.Tuned,tightentheslideblockoftightsetscrews.3, Watersealingdevic

26、eOneendofstirringshaftwithmechanicalsealingdevices,itseffectisstirringshaftofhigh-speedrotatingtoprovidecoolingwater.Longafteruse,suchasleakagephenomenon,istoreplacetheseal.4, FeedinggluedeviceMixingGlueBlenderhasmanysetsofsprayadhesivemouth,Eachbyintohoseandsprayadhesivemouthcomposition,Whenstoptot

27、hepipelineclean5, Materialsexport:MixingGlueBlenderbottomhasarectangularhole,isMaterialsexport四、性能特点BS新型环式拌胶机具有如下主要特点：1、搅拌爪的布置合理、搅拌内筒的有效容积大、碎料的充实系数小、碎料碰撞、破损率低。2、采用螺旋推进式搅拌结构，拌胶均匀，碎料表面与胶结合好。3、采用压缩空气施胶，从根本上解决了胶凝结成团和施胶不均等问题，提高了施胶质量，并且大大减小了胶用量，降低了生产成本c4、采用了强制冷却循环，提高冷却效果，具有不粘胶，烧胶等突出优点。5、两端轴承采用最新的安装方式，维修更换

28、非常方便。FourperformancecharacteristicsBSnewringtypeMixingGlueBlenderhasthefollowingmainfeatures:1,Stirclawdecoratereasonable,innercylinderofeffectivevolumebig,brokenmaterialfillingcoefficientlittle,brokenmaterialcollision,lowerbreakage.2,Adoptingspiralpushtypemixingstructure,stirevencement,brokenmateri

29、alsurfaceandgluecombinedwithgood.3,Adoptscompressedairfeedingglue,fundamentallysolvethegluesmell.solidifiesandglueuneven,improvingthegluequality,andgreatlyreducedthegluedosage,reducetheproductioncost.4,Adoptedforcedcoolingcycle,enhancecoolingeffect,hasnotviscose,burnprominentadvantagessuchasglue.5,T

30、woendsbearingUSESthenewestinstallation,maintenanceandreplacementisveryconvenient.五、冷却系统及胶路1、冷却水泵冷却系统采用夹层筒体、双套管搅拌轴和空心搅拌爪等结构，并采用先进的机械密封型式，克服了老式拌胶机普遍存在的漏水问题；合理的冷却系统直接使用自来水就能达到非常理想的冷却效果。冷却水先进入上体，由上体出水管经软管到下体进水管，再由下体出水管经软管到左端冷却水管，再从同端的出水口回到制冷机（如接自来水则回到水池或排走）。冬天停机时应根据室内温度情况，放掉机内的水，以免机器冻裂，上体由放水管放出，下体从进出水管及

31、放水口放掉。搅拌轴体内的水由出水口放掉，如停机时间长，则应拆下中间一搅拌爪旋转到最低位置放水。2、施胶和雾化系统由配胶系统送来的胶料（流量由胶泵控制），到拌胶机的分配管后，分多路喷进施胶机。管路视使用情况定期清洗，长时间停机时应先清洗胶管组，以免时间长，胶液干固。胶荒：有普通式胶箱和雾化式胶常二种胶箱供用户选用。普通式胶常采用自留式进胶；雾化式胶箱采用喷进式施胶，需要配置合理的施胶泵，根据管路和管压选用合理的输送压力。每台拌胶机根据需要装有4-6套喷嘴。FiveWatercoolingcyclesystemandfeeding(spray)glue1, WatercoolingsystemCo

32、olingsystemadoptsinterliningbarrel,doublecasingofstirringshaftandhollowmixingclawstructure,andadoptingadvancedmechanicalsealtype,overcomingtheold-fashionedmixgluedispenserswidespreadleakingwaterproblem;Reasonablecoolingsystemdirectlyuseofwatercanachieveveryidealcoolingeffect.Coolingwater,i.e.,i.e.fi

33、rstenterbythehosetothepipebelowtheshell,againbytheobjectbelowtheshellthehosetotheobjectofthepipeattheleft,withcoolingwaterpipe,againfromtheoutletbacktopickuptapwaterchiller(suchasbacktopoolorplatoonwalk).Winterwhenstopshouldaccordingtoindoortemperature,dropdeviceinsidethewatertoavoidmachinefrozendet

34、onation。2, FeedinggluesystemWithgluesystembroughtbysizingmaterial(flowbygluepumpcontrol),tomixtheallocationofgluedispensers,pointsaftermultipletubeintoinjectionmachineglue.Pipeaccordingtousingsituationregularcleaning,longtimewhenstopshallfirstcleaninghosegroup,lesttimelong,gluedrysolidSpraygluenozzl

35、e:commontypegluenozzleandatomizationtypetwokindsofSmontypeSpraygluenozzlestreamingintoglue.AatomizationtypetwokindsofSpraygluenozzleUSEStheentertypeglue,needreasonableallocationofgluepump,accordingtothepipeandpipevoltagechoosingreasonableconveyingpressure.Thecompanydistributionappropriativesprayadhe

36、sivegluemouthfour-sixsetsof/perset.六、安装和调试1、般运和起吊设备可用滚筒搬运。用起重设备吊运时，可用钢丝绳挂在两端的起吊口进行吊运。2、安装本设备可安装在水泥基座或钢架上。在下体与上体的结合面用水平仪找平。需要安装防震垫铁。使用一段时间后要重新拧紧地脚螺栓。（见附图1;设备安装图）和（见附图2;设备基础图）3、调试和使用a、在使用前，调整好各拌胶爪的角度，并拧紧锁紧螺母。b、在使用前，检查各部位连接是否完好，螺栓等紧固件是否松动，各运动部件是否灵活，有无卡死现象，并加好滑润油。c、拌胶机工作前，检查各水阀、水压、胶阀、胶压等是否正常，否则需将它们调至正常状

37、态。d、 确认一切正常后， 先开启冷却水阀， 让机体先行冷却， 并确保冷却水正常循环，且水压应低于0.15MPa彳寺冷却3-5分钟后启动主机.e、主机正常运转，达到正常速度应无异常响动，开始进料,开启进胶阀，启动施胶泵，并调配好施胶压力，进行正常施胶。f、在施胶过程中，根据用胶量大小，生产率高低确定进胶流量。g、在拌胶机正常工作过程中，随时注意冷却循环水，进胶流量。h、冷却循环水，最好保待在12c以下。i、 拌胶机工作完后， 先行停止进料， 并关掉进胶阀， 待确认胶管内的胶已被冲净，再关掉气阀(管路上加旁通接气源以备清洗管路)和主机，j、停机后，将冷却水关闭，并保养。SixInstallati

38、onandcommissioning1, TransportationandhookonEquipmenthandlingusableroller.Withliftingequipmenthoisting,canusewireropehungonbothendsofthemouthforhoistingcrane-vehicle.2, InstallationTheequipmentcanbeinstalledincementbaseoronsteel-frame.withthelevelmakelevel.Theneedtoinstallanti-shockpadiron.Afteraper

39、iodofusing,wanttotightentheanchorbolts.(seesattachedfigure1;equipmentinstallationchart)and(seesattachedfigure2;Equipmentfoundationdrawing)3, DebuggingandusingA:Beforeuse,adjustthemixglueclawAngle,andtwistlocknut.B: Beforeuse,checkeachpartoftheconnectionisingoodcondition,boltandotherfastenerwhetherbe

40、comeloose,eachmotioncomponentisflexible,withoutjammedphenomenon,andaddgoodlubricationoil.C: MixingGlueBlenderbeforework,checkthewatervalve,pressure,plasticvalve,gluepressureisnormal,failingwhichyoumustextendtheirmovestoanormalstate.D: Confirmeverythingisnormal,firstopenthecoolingwatervalve,letthebod

41、yfirstcooling,andensurethenormalcirculationcoolingwater,andwaterpressureshouldbelowerthan0.15MPa,waitforcooling3-5minutesafterthestarthost.E:Hostnormaloperation,achievenormalspeed,thereshallbenoabnormalnoise,beginfeeding,openintogluevalve,pumpstart-upglue,anddeploymentgoodgluepressureandnormalglue.F:Infeedingglueprocess,accordingtotheuseofplasticquantitysize,productivitydiscretiontodetermineintoglueflow.G:MixingGlueBlenderinnormalworkingprocess,watchforcoolingwatercircula